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Instruction Manual for JBC models including: PHNEK Preheater Set, PHNEK, Preheater Set, Set
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DocumentDocumentINSTRUCTION MANUAL PHNEK Preheater Set for PCBs up to 11x7cm/4x3" This manual corresponds to the following references: PHNE-1KA (120V) PHNE-2KA (230V) PHNE-9KA (100V) Packing List The following items are included: PHNE Preheater Unit ...............................1 unit PHNS Support ...........................................1 unit Ref. PHN-SA Console ........................... 1 unit RJ45 Cable .................. 1 unit Ref. ACE-A Ref. 0019914 Power Cord .....................1 unit Ref. 0023715 (120V) 0023714 (230V) 0024092 (100V) Kapton Tape .................. 1 unit Thermocouple .............. 2 unit Manual ............................ 1 unit Ref. PH217 Ref. PH218 Ref. 0026989 2 Features and Connections Preheater Unit Heating Area w w w.j b c to o l s .c o m Fixing Brackets for PHNS Support Led Status Indicator: ·Blue: Ready to Use ·Green: Working ·Red: System Error Thermocouple Connectors x2 (Type K) RJ45 Connector to Console USB-B Connector Console USB-A Connector Start / Stop Pedal Connector 2,8" Color TFT Screen Main Switch Power Socket Button for Foot Folding and Unfolding Support RJ45 Connector to Heater Unit USB-B Connector ESD Safe Connector Rubber Caps Sliding Guide ESD Connector (connect to ESD Common Grounding Point) Slot Clamps Foot for Vertical Set Up Spring Guide Clamp Knobs Allen Key Guide Knobs 3 Height Adjustment PHNS Support allows changing the height between the PCB and the preheater heating area. It can be chosen between 3 positions for the working height adjustment. Unscrew these knobs to place the support in the lowest level Low level 22 mm / 0.87 in Medium level 45 mm / 1.77 in High level 65 mm / 2.56 in Use the fixing brackets to place the support in the medium and the high level To change the height to the highest level, proceed as follows: 180° 1. Remove the 4 clamp knobs and the 4 black rubber caps. 2. After removing both guides, turn 180° the guide supports. 3. Place the guides and the rubber cups and adjust the sliding clamp knobs again. 4 Fast PCB Replacement w w w.j b c to o l s .c o m PHNS Support lets you replace PCBs of the same batch fast and easily. Use the sliding guides to change the PCBs. Removing PCB Loosen one sliding guide, pull back and lift out the PCB. Spring Guide Spring Guide Knob Spring Placing another PCB Position it and tighten the sliding guide knobs. Adjustable slot clamps for PCB fixation. Max. PCB dimension between clamps: 11x7 cm / 4x3 in, thickness 6 mm / 0.236 in. 5 Work Screen The Console offers an intuitive user interface, which provides quick access to station parameters. Status Bar Instant Power Supplied to Heater Thermocouple Current Temp. Power 45% 14:15 TC1 25ºC Selected 120ºC TC2 20ºC P 100ºC Max. Rate 1.6ºC/s Status Indicator Max. Heating Rate TC1 Current and Selected Temperature Thermocouple Selected Temp. and Mode · Control C · Protection P · Info Station Information Menu Options *Original PIN: 0105 System Notifications (Status Bar) USB flash drive is connected. General Work mode Profile editor Station is controlled by a PC. Station is controlled by a robot. Station software update. Press INFO to start the process. Graphics Files Reset Available languages: English, Spanish, German, French, Italian, Portuguese, Japanese, Chinese, Russian and Korean. Warning. Press INFO for failure description. Error. Press INFO for failure description, the type of error and how to proceed. Troubleshooting Station troubleshooting is available on the product page at www.jbctools.com 6 Setting Thermocouples Function w w w.j b c to o l s .c o m Select Thermocouples from the Work mode menu to set them up. The thermocouples (TC) can work in three different ways depending on what is needed. C · Control: the unit maintains the selected temperature. P · Protection: the Heater Unit stops if the TC reaches the selected temperature. · Info: the TC temperature is shown on the work screen. The TC1 is always working in Control mode for the Temperature mode as well as for Profiles mode. The temperature of each TC can also be selected from the work screen. Recommended Guidelines 1. Place the control thermocouple as near as possible to the component being worked on. 2. If there are any sensitive components, use a thermocouple as protection. You can select the protection temperature in the thermocouples menu. If the selected temperature is reached, the Heater Unit will stop the process and a warning message will be shown. Fix with Kapton Tape Control Thermocouple Protection Thermocouple 3. We don't recommend exceeding ramp-up rates over 3 - 4 °C / sec (5 - 7 °F / sec) so as to reduce the risk of thermal stress on the PCB. 7 Work Mode Temperature Mode: Select Temp. mode from the Work mode menu. In this mode, the heater unit maintains the selected temperature for the TC1 thermocouple as long as the other TC's do not reach the control/protection temperature limit. Status Bar Instant Power Supplied to Heater Thermocouple Current Temp. Power 45% 14:15 TC1 25ºC Selected 120ºC TC2 20ºC P 100ºC Max. Rate 1.6ºC/s Status Indicator Max. Heating Rate TC1 Current and Selected Temperature Thermocouple Selected Temp. and Mode · Control C · Protection P · Info Working within the Temperature Mode the maximum heating rate value (Max Rate) can be defined (1). 14:15 Work mode 1 Mode Time to stop Temp. 2min Thermocouples Max Rate None Back 8 w w w.j b c to o l s .c o m This function allows you to set a maximum value for the temperature increase per second when heating. The maximum heating rate value can be set between 0.1ºC/s and 2.0ºC/s (2) or "None" if this function is not desired. 14:15 Work mode 2 Mode Temp. Max Rate Time to stop 2min Min 0.1ºC/s Max 2.0ºC/s Thermocouples Max Ra1te .6ºC/s None Back Power Mode: Select Power mode from the Work mode menu. In this mode, the heater unit maintains the selected power as long as the thermocouples do not reach the control/protection temperature limit. Status Bar Instant Power Supplied to Heater Thermocouple current temp. 14:15 Selected power 45 % Power 45% TC1 30ºC C 100ºC TC2 ---ºC P 100ºC Status Indicator Selected Power Thermocouple Selected Temp. and MSode · Control C · Protection P · Info 9 Profile Modes Select Profile Mode from the Work Mode Menu. In this mode the heater unit regulates the temperature of the TC1 thermocouple according to the selected profile as long as the other TCs do not reach the control/protection temperature limit. PROFILE1 200 100 14:15 Stop TC1 TC2 31ºC 27ºC Teach Profile For repetitive jobs you running profiles without the thermocouple (TC). In order to do so, the Teach profile mode has to be executed before running any profile. It can be executed from the Work mode menu if the Profiles mode is selected. Once the profile has been run to the end, the system has all the process data which you can save. Once it is saved, you can run this profile without connecting the thermocouple (TC). The heating process will be the same as long as the same working conditions are respected. The profiles which already have the data from the Teach profile are marked with this symbol These profiles can be run either with or without the Thermocouples. It can be chosen from the Profiles mode work screen: 10 Profile Editor w w w.j b c to o l s .c o m The Profile editor can be opened from the main menu or from the Profiles mode work screen by pressing the `OK' button. In this mode, you can edit as many as 25 profiles of temperature. Profile Editor Profile Name Data for these Points PROFILE1 200 100 14:15 5m 00s 0 Point 2/3 60 120 Temp 120 ºC 180 240 300 Time 2m 00s Menu Options · Add Point · Delete Point · Load Profile · Save Profile · Exit JBC Set Profiles There are 3 profiles predefined by JBC: A, B and C. The difference between them is the number of steps: 2, 3 or 4. The thicker your PCB is and the more layers it contains, the more steps are needed to obtain gradual warming. These profiles are not modifiable but can be used as a template to create your own profiles. 120 ºC JBC-A 2 steps 120 ºC 80 ºC JBC-B 3 steps 20 ºC 5' 8' 20 ºC 3'30" 5'30" 8' PCB Reference FR4 1,6mm thick Specifications: and 2 layers. FR4 1,6mm thick and 6 layers. 120 ºC 100 ºC 80 ºC JBC-C 4 steps 20 ºC 5' 5' 8' 8' FR4 2,2mm thick and 6 layers. 11 Process Analysis By pressing Graphics in the main MENU, the temperature of TC1 thermocouple and power figures in real time are displayed. Graphics Power (%) Temperature (ºC) 14:15 300 250 200 150 100 50 Power [%] Ext. Temp [ºC] Switch Y Axis Between Power and Temperature System Notifications The following icons will be displayed on the screen's status bar. USB flash drive is connected. Station is controlled by a PC. Station is controlled by a robot. 12 Station software update. Press INFO to start the process. Warning. Press INFO for failure description. Error. Press INFO for failure description, the type of error and how to proceed. Files Files Export Graphics Insert a USB flash drive into the USB-A connector to save your soldering process in CSV format. Export / Import Profiles Insert a USB flash drive into the USB-A connector to export/import profiles. Update the Station Software 1. Download the JBC Update File from www.jbctools.com/software.html and save it on a USB flash drive. (Preferably one with no other files). w w w.j b c to o l s .c o m OK 2. Insert the USB flash drive into the console. The icon is displayed while updating. JBC Update File OK Working with Pedal Press the pedal to start heating and press again to stop as if it were the button on the console. Once the Work Mode is set, the Heater Unit can work without the console using the pedal. Pedal Ref. P-405 (not included) PHNE Preheater Unit 13 Maintanance Before carrying out maintenance or storage, always allow the equipment and the support to cool down. - Check periodically that the Pre Heater and the Support are clean. - Use a damp cloth when cleaning. Alcohol can only be used to clean the metal parts. - Only if it is absolutely necessary and if cleaning with isopropyl alcohol (IPA) is not enough, it is recommended to use a scraper to remove dirt in the glass area. - Replace any defective or damaged parts. Use original JBC spare parts only. - Repairs should only be performed by a JBC authorized technical service. Safety It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion. - Do not use the units for any purpose other than PCB preheating. Incorrect use may cause a fire. - The mains cable must be plugged into approved bases. Make sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire. - The temperature of accessible surfaces may remain high after the unit is turned off. Handle with care. - Do not leave the appliance unattended when it is on. - Do not cover the ventilation grills. Heat can cause inflammable products to ignite. - Heat can cause inflammable products to ignite even when out of sight. - Be careful with the remains of liquid tin. In contact with the skin, it can cause burns. - Avoid flux coming into contact with skin or eyes to prevent irritation. - Be careful with the smoke produced when soldering. - Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm. - This appliance can be used by children over the age of eight as well as persons with reduced physical, sensory or mental capabilities or lacking experience provided that they have been given adequate supervision or instruction concerning the use of the appliance and understand the hazards involved. Children must not play with the appliance. - Maintenance must not be carried out by children unless supervised. 14 Specifications w w w.j b c to o l s .c o m PHNEK Preheater Set for PCBs up to 11 x 7 cm / 4 x 3" Ref.: PHNE-9KA 100V. Input 100V 50/60Hz Ref.: PHNE-1KA 120V. Input 120V 50/60Hz Ref.: PHNE-2KA 230V. Input 230V 50/60Hz Fuse 4A Fuse 4A Fuse 2A - Total Net Weight: - Total Package Dimensions / Weight: (L x W x H) 3.1 kg / 6.83 lb 280 x 280 x 164 mm / 4.2 kg 11.02 x 11.02 x 6.45 in / 9.3 lb Preheater Unit - Maximum Power: - Heating Area (L x W): - Ambient Operating Temperature: - Temperature Range: - Temperature Measurement: - JBC Set Temperature Profiles: - User Profiles: - Maximum Work Time: - Dimensions / Weight: (L x W x H) 300 W 108 x 70 mm / 4.25 x 2.75 in (1 zone) 10 - 50 ºC / 50 - 122 ºF 50 - 250 °C / 120 - 482 ºF Thermocouple type K 3 profiles (2, 3 or 4 steps) 20 (up to 6 steps for each) 600 min or indefinite 179 x 165 x 41.5 mm / 1.2 kg 7.04 x 6.5 x 1.63 in / 2.6 lb PCB Support - Weight: - Dimensions (Low Position): (L x W x H) - Dimensions (High Position): (L x W x H) 1.9 kg / 4.2 lb 238 x 237 x 75 mm 9.4 x 9.3 x 3 in 238 x 237 x 96 mm 9.4 x 9.3 x 3.8 in Complies with CE standards. ESD safe. 15 Warranty JBC's 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour. Warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased. Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase. This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility. 0026989-100323