Siemens Climatix C600 HVAC&R Controller

POL648.x0, POL688.x0, POL69x.x0

Climatix C600 Controllers for Heating, Ventilation, Air Conditioning, and Refrigeration Equipment

Field of Application

Climatix products are designed for use in heating, ventilation, air conditioning and refrigeration machines, providing a broad range of control and monitoring functions. The number and type of I/Os on the controller and extension modules are optimized for these application types.

Modular Design

The product range is of modular design, primarily comprising controllers and various add-on I/O and communication modules. Different HMIs can be connected to the controllers, either directly (local HMI) or via the network (remote HMI).

Freely Programmable

The Climatix controllers are freely programmable using the powerful graphical software tool (SAPRO). A number of defined inputs/outputs (analog or digital) plus freely programmable I/O channels enable the creation of a host of applications with or without additional modules.

Communications

On-board communication interfaces complete the scalable and intelligent control system. Additional communication modules can be added to the system according to integration requirements.

Topologies

A diagram illustrates various system integration topologies, including connections between a BMS, peripheral bus, process bus, user interface, and tools via Ethernet and RS-485 interfaces.

Design

The Climatix C600 product range includes three controller types with 21, 27, and 29 physical inputs and outputs. The design and configuration of inputs/outputs and interfaces are conceptually equal for all controller types. Controllers are available with and without integrated HMI. The following figures display the three basic types, each with an integrated HMI.

POL648 - 21 inputs and outputs

A visual representation of the POL648 controller is provided.

POL688 - 27 inputs and outputs

A visual representation of the POL688 controller is provided.

POL69x - 29 inputs and outputs

A visual representation of the POL69x controller is provided.

Additional Interfaces

The bottom of the devices feature several interfaces including USB, Ethernet, and a service interface.

Product Overview Table

Type Stock number Inputs Outputs HMI, integrated
POL648.10/STD S55396-C481-A100 3 UI, 8 UIO, 4 DI 6 relays Yes
POL648.80/STD S55396-C488-A100 3 UI, 8 UIO, 4 DI 6 relays Yes
POL688.10/STD S55396-C881-A100 3 UI, 8 UIO, 6 DI 8 relays, 2 triacs Yes
POL688.80/STD S55396-C888-A100 3 UI, 8 UIO, 6 DI 8 relays, 2 triacs Yes
POL698.10/STD S55396-C981-A100 3 UI, 8 UIO, 6 DI 8 relays, 2 triacs, 2 stepper motors
POL698.80/STD S55396-C988-A100 3 UI, 8 UIO, 6 DI 8 relays, 2 triacs, 2 stepper motors Yes
POL69U.10/STD S55396-C991-A100 3 UI, 8 UIO, 6 DI 8 relays, 2 triacs, 2 stepper motors (UPS)
POL69U.80/STD S55396-C998-A400 3 UI, 8 UIO, 6 DI 8 relays, 2 triacs, 2 stepper motors (UPS) Yes

Input/Output Signal Types

Detailed tables specify the signal types, short names, and descriptions for analog inputs, digital inputs, analog outputs, digital outputs, and stepper motor control for the POL648, POL688, and POL69x series.

Technical Data

Housing and Weight

Housing: Base plate: Pigeon blue (RAL 5014); Housing: Light gray (RAL 7035).

Dimensions: Refer to "Dimensions [34]".

Weight

Type Weight
POL648.10/xxx 453 g
POL648.80/ xxx 492 g
POL688.10/xxx 468 g
POL688.80/ xxx 506 g
POL698.10/xxx 552 g
POL698.80/ xxx 593 g
POL69U.10/xxx 611 g
POL69U.80/xxx 652 g
Packaging for POL69x 119 g
Packaging POL648 and POL688 95 g

Battery compartment for back-up battery

Permissible battery type: BR2032

Processor and memory

Processor: Main processor: ARM Cortex M4 type, 120 MHz

Storage: SDRAM: 64 MB, Flash: 64 MB

Power Data

Operating voltage

Frequency

45...65 Hz

Protection class

SELV/PELV, UL Class 2

External fuse in the supply line

max. 4 A non-renewable fuse or circuit breaker, type B, C or D

Inrush current protection

max. 40 A

Power consumption, without connected extension modules

Current consumption AC, without extension modules

Current consumption DC, without extension modules

Current consumption AC, for extension modules*

Current consumption DC, for extension modules*

* For calculation, see Q3900

Inputs/Outputs

Detailed specifications for universal inputs, digital inputs, analog outputs, DC outputs, and PWM outputs are provided in tabular format.

NOTICE

The following applies to all inputs or inputs/outputs (X1...X11): Can be configured via software; System zero is the reference potential; Maximum contact voltage: DC 24 V; Overvoltage protection: Up to 40 V; Resolution and accuracy are indicated at 25 °C ambient temperature.

Supply power for active / ratiometric sensors with 5 V, 24 V, 2 x 2 outputs (T2, T3)

Digital inputs (T4)

Details on digital inputs, potential-free D1, D2, including signal type, sensing voltage/current, contact resistance, pulse frequency, and pulse measurement.

Standards, Directives and Approvals

Environmental Compatibility

Product environmental declarations contain data on environmentally compatible product design and assessments (RoHS compliance, materials composition, packaging, environmental benefit, disposal).

Software Licence Summary

Information regarding open source software (OSS) used in these devices is available in a separate document for specific controller types and valid version sets.

Regulatory Compliance Information

FCC Statement

This equipment complies with Part 15 of the FCC rules. Operation is subject to the following two conditions: 1. This device may not cause harmful interference, and 2. this device must accept any interference received, including interference that may cause undesired operation. Changes or modifications not expressly approved by Siemens Switzerland Ltd. could void user authority to operate the equipment.

Functions

LED Indicators "BSP" and "BUS"

Details on the function and flash response of the BSP and BUS LEDs.

LED Indicators (green) "O" and "C" for stepper motor control

Explanation of the status indicated by the green "O" and "C" LEDs for stepper motor control.

Download Button

The download button provides a simple method for loading firmware and application files to the controller without additional tools, especially when used with an SD card.

Integrated HMI (for ".80" controller types)

An integrated HMI provides operating elements such as a turn/press button, alarm button, info button, and ESC button. The LCD features blue background lighting.

Real-time Clock

Mounting and installation instructions are available for installing or replacing backup batteries.

Data Matrix Code (DMC)

The controller features a Data Matrix Code (DMC) that can be scanned for service purposes. The text string is subdivided into code letters providing information such as Siemens stock number, device type, date, MAC address, and Climatix IC activation code.

Order Data

Climatix Controllers

Type Stock number Description
POL648.10/STD S55396-C481-A100 Climatix C600 controller
POL648.80/STD S55396-C488-A100 Climatix C600 controller with HMI
POL688.10/STD S55396-C881-A100 Climatix C600 controller
POL688.80/STD S55396-C888-A100 Climatix C600 controller with HMI
POL698.10/STD S55396-C981-A100 Climatix C600 controller with EEV drivers
POL698.80/STD S55396-C988-A100 Climatix C600 controller with HMI, EEV drivers
POL69U.10/STD S55396-C991-A100 Climatix C600 controller with EEV drivers, UPS (failsafe)
POL69U.80/STD S55396-C998-A400 Climatix C600 controller with HMI, EEV drivers, UPS (failsafe)

Accessory

Siemens accessories

Type Stock number Designation
POL064.85/STD S55843-Z648-F100 Terminal set POL648, screw connector (Phoenix MVSTBW)
POL064.86/STD S55843-Z648-G100 Terminal set POL648, spring-cage connector (Phoenix FKCT)
POL068.85/STD S55843-Z688-F100 Terminal set POL688, screw connector
POL068.86/STD S55843-Z688-G100 Terminal set POL688, spring-cage connector
POL069.85/STD S55843-2698-F100 Terminal set POL69x, screw connector
POL069.86/STD S55843-2698-G100 Terminal set POL69x, spring-cage connector

Phoenix cable connector

Phoenix type Description
ZEC 1,0/4-LPV-3,5 GY35AUC2CI1 Printed circuit board connector, Board-to-Board to connect I/O modules
ZEC 1,0/4-ST-3,5 GY35AUC1R1,4 Printed circuit board connector, Board-to-Board to connect I/O modules
ZEC 1,0/10-LPV-3,5 GY35AUC2CI1 Printed circuit board connector, Board-to-Board for connecting COM modules

Phoenix Terminal Plug

An overview of compatible Phoenix connector types for selecting and ordering is provided. MVSTBW is a screw connector, while FKCT and FK-MCP are push-in spring connectors.

Dimensions

Detailed dimensional drawings are provided for the POL648, POL688, POL698, and POL69U series controllers.

Product Documentation

Document ID Title Description
A6V10990076 Datasheet C600 Climatix controller Functions, use, technical data, terminal concept, and dimensions for the C600 controller product range
A6V10990056 Installation C600 Climatix controller Mounting and wiring the Climatix controller
M3910 Climatic mounting instructions Connecting extension modules. Power variants.
Q3900en Climatix range The section "Connecting the extension modules" is important with sample calculations for permissible pass-through current
Q3993en EMC design guidelines Notes on EMC, especially for panel design
A6V101099058_en Climatix: Technical Limits Technical limits of controller devices and integration

Notes

Safety: National regulations

CAUTION: Failure to comply with national safety regulations may result in personal injury and property damage. Observe national provisions and comply with the appropriate safety regulations.

Engineering: Panel

WARNING: Risk of electric shock caused by unintentional contact with electrical connections. Touching powered connections (over 42 Volt) can result in serious injury. Install the device in a protective housing (preferably a panel). A key or tool is required to open the protective housing. AC 230 V cable must be double insulated versus safety extra-low voltage (SELV) cables.

Installation

WARNING: No internal line protection for supply lines to external consumers. Risk of fire and injury due to short-circuits! Adapt the wire cross sections as per local regulations to the rated value of the installed fuse.

Engineering

NOTICE: Unintended program response caused by changed timing on migrated, old projects. The timing response of Climatix controllers depends on the hardware and therefore changes with the introduction of this controller series. When engineering applications, and especially for migration of old projects to the new controller series, we recommend to check the timings.

Disposal

NOTICE: This symbol or any other national label indicates that the product, its packaging, and, where applicable, any batteries may not be disposed of as domestic waste. Dispose of the item(s) at separate collection and recycling facilities in accordance with local and national legislation. For additional details, refer to Siemens information on disposal.

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