FALCON T581PA622 T Series Storeroom Avalon Lever Lock Instructions

Instructions for FALCON models including: T581PA622 T Series Storeroom Avalon Lever Lock, T581PA622, T Series Storeroom Avalon Lever Lock, Storeroom Avalon Lever Lock, Avalon Lever Lock, Lever Lock

Falcon T-Series Instructions - English 106829 (1)

Mark Linhoff

Installation

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Installation 36071

*030794*
030794

T-Series

Extra Heavy Duty Lockset

Installation Instructions

IMPORTANT: This lock is non-handed. Lock is factory packed preadjusted for 1³/" (45 mm) thick doors. To adjust the lock for other door thickness, see "Adjust for door thickness (if necessary)". Spacers must be used for doors thinner than 1³/" (45 mm) thick. For functions T351, T381, T561 and T571, see "Timing instructions" for standard cylinder and IC core cylinder timing instructions.

For single dummy function (T12), go to step 7.

Door hand is determined from the outside.

INSIDE

Left Hand

RH Right Hand

See page 5 for explanation of Warnings, Cautions and Notices.

LHR Left Hand
Reverse Bevel

OUTSIDE
INSIDE
OUTSIDE

RHR Right Hand Reverse Bevel

Outside trim assembly, IC cylinder
Spacer*

Set screw, ¹/-20 x ¹/"

LHR Shown

Inside lever

Inside trim assembly

Rose
Trim mounting screws, #10-32 x 1"

Flanged nut Inside mounting plate
Spacer* Latch assembly

Latch mounting screws

Chassis assembly
Outside trim assembly, standard cylinder

*Spacer required for doors less than 1³/" thick.

Installation Preparation

A Mark the door.
a. Fold the template as shown with the fold on the high edge of door bevel. Position template centerline on door height line (suggested height is 38" (97 cm) from nished oor).
b. Mark the door at positions indicated:
· One 2¹/" hole
· Two notches on sides of the 2¹/" hole (notches must be horizontal)
· Two through-bolt holes
· One latchbolt hole on the door edge.
L For single dummy function (T12), mark only the two through-bolt holes.
L If preparing a door with existing 2¹/" hole, fold the template in half to mark the positions for two through-bolt holes. Be sure to mark positions for the notches.
L If steel frames are used, the latch centerline must be in line with the center of the strike preparation on the frame.

1 /34 "(45mm) DR 2"(51mm) DR
2 /14 "(57mm) DR DOOR CENTERING ADJUSTMENT

Notches
2¹/" hole Through-bolt
holes

High edge of door bevel

TT IESNEMSLRPITLOEAACSLTKLIELSNEFGVOERR IBCAHMCEPKC2SKOL3E/ALRT4TO"T(CBC7AEHK0FNFmOT:OmR)REBPDARRCIOLKPLSIEM2ENART1/GR8K"(5C4EmNTm)ERHOFL5OUM/0ESI1RA30N6RR7"G3E(EK6DC-8ANR0OTLISI0CLmHHMU0GL-REOMRN5mFLUEEI0)-NMEIXNBPESxTTDS.RONH1EULE5/TO/TRDOP85RO3E"T/ELF(2O3R"FE3(2"SO4m(R4mm)mm)Dm)EEP

FDMFEPORAILRDORLLAKLCG1OC"CD(ERE2ENR5TEHmOECmOERT)FLIDNRDINOEADEOHHOORIOF&TLOGLHEI.ARHTCKCNHESS.
2 1/4"2("5((17541m35/m4mm)"mm))

HIGH EDGE

Latchbolt hole

B Prepare the door.
a. Drill a 2¹/" (54 mm) hole through the door. b. Drill two /" (8 mm) through-bolt holes.

Notice
When drilling through the door, drill from both sides to avoid splintering wood.

/" through-bolt holes
Notches

2¹/" hole

1" hole
/" mortise

L Note: A drill guide is recommended to ensure straight and level holes. If using the Falcon optional drill guide, make certain the correct backset locators are even with the door edge.
Falcon optional drill guide, M204-198

Backset locators
c. Drill 1" hole on door edge to intersect with 2¹/" hole. d. Using the latch faceplate as a guide, trace outline and
mortise the door edge so the latch will be ush with the door. L If using ³/" projection latch additional preparation is required.
See "3/4 inch projection latch preparation" for details. e. File two notches /" (4 mm) x /" (4 mm), ¹/" (3 mm) deep
on both sides of the door.
For wood door jambs: · Close the door and mark the position for the hole in the jamb using a strike locating tool or other pointed object. · Open the door and drill a 1" (25 mm) hole, at least ³/" (19 mm) deep, in the jamb.
Adjust for door thickness (if necessary)
For 1³/" (45 mm) thick doors, skip to step 1.
If door is not 1³/" (45 mm) thick, complete the following steps to adjust for door thickness.

B Place template against retractor housing to locate door thickness mark.

BACKSET BEFORE DRILLING

2 1/4"(57mm) CHECK LOCK FOR PROPER

(45mm)
2"(51mm) IMPORTANT:

5/32"(4mm) 5/32"(4mm) x1/8"(3mm) DEEP

1 3/4"

2 3/4"(70mm) BACKSET

1 3/4"(45mm) DR 2"(51mm) DR 2 1/4"(57mm) DR
DOOR CENTERING ADJUSTMENT

A LIGNM EN T

LOCKS LATCH

PROP ER

HIGH EDGE

2 1/8"(54mm) HOLE

MENDED TO E NSURE

FOR CORRECT DOOR THICKNESS.

MARK CENTER FOR RECOM-

MARK CENTERLINE OF LATCH TSERIES LEVER

FIXTURE 030736-000-50 IS

FOLD HERE & PLACE ON HIGH

TEMPLATE FOR INSTALLING

MARK CENTER FOR 5/16"(8mm) HOLES USING DRILL

C For doors greater than1³/" (45 mm)
· Use hex wrench (included) to rotate the anged nut counterclockwise.

Outside mounting plate

Hex wrench

Flanged nut

· Use the template to con rm accurate adjustment. Note: Three (3) full turns = ¹/" (3 mm).
· Pinch the button mount legs together and move the button cap to the desired position.

1³/"

2" 2¹/"

Cap

Button mount legs

For doors less than1³/" (45 mm)
· Use hex wrench (included) to remove the anged nut. · Remove the outside mounting plate. · Place one spacer over the outside chassis spindle. · Reinstall outside mounting plate and anged nut. · Place the adjusting gauge against retractor housing and make
any necessary additional adjustments to the anged nut for proper door thickness. · Install the second spacer with the inside mounting plate at step 3.

Spacer

Flanged nut

Outside chassis spindle
Outside mounting plate

1 1/4 (32mm) 1 1/2 (38mm) 1 3/4 (45mm)

DOOR CENTERING ADJUSTMENT GAGE NT FALCON T-SERIES LEVER LOCKS FOR DOORS LESS THAN 1 3/4 (45mm) THICK
NT FALCON LOCK P/N 030793-001-70 PRINTED IN U.S.A.

A Remove outside trim retaining screw and slide the outside trim from the chassis.

D Slide the chassis on to the outside trim and secure the trim retaining screw.

1 Install the latch.
The bevel must face toward the door stop.
Bevel

Lock Installation
4 Install inside trim assembly.
Place the inside trim assembly over the chassis spindle. Through posts will engage the assembly on 1³/" (45 mm) thick doors.
Through posts
Chassis spindle Inside trim assembly

2 Install chassis and outside trim assembly.
2a Unlock the lock.

2b Slide the chassis and outside trim assembly into the door.

Make sure the lock housing engages the latch prongs and the retractor engages the latch tail.

Lock housing

Latch prong

Latch tail

Retractor

Inside of door

Mounting screws

5 Install inside rose and lever.
5a Position the rose over the inside trim assembly. Make sure the rose detent engages the groove in the trim assembly.
Groove
Inside trim assembly
Rose detent

Outside of door

3 Install inside mounting plate.
3a Place inside mounting plate over chassis assembly. Make sure the tabs engage with the notches in the door. For doors less than 1³/" thick only, install the spacer.
3b Use the hex wrench (included) to tighten the anged nut over the chassis.
*Spacer for doors less than 1³/" thick.

Notches
Inside of door

Spacer* Inside mounting plate
Tabs
Hex wrench
Flanged nut

Set screw

Inside of door

Inside lever

5b Install the lever and tighten the set screw with the hex key (included).
IMPORTANT! Test operation to be sure the latchbolt moves freely. DO NOT FORCE!

If the lock does not operate properly:
Remove the lock from the door and check door preparation (see "Installation Preparation") and door thickness adjustment (see "Adjust for door thickness (if necessary)).
For T351, T381, T561 and T571 only, check lock timing (see "Timing instructions" ).
Go back to step 2 to reinstall the lock.

6 Prepare the door jamb and install the strike.
When installing on a wood door jamb, complete steps 6a and 6b: 6a Center the strike opening over 1" (25 mm) hole in jamb. Then, trace the outline around the strike on the door jamb.

6b Mortise the door jamb to accommodate the strike dust box and the strike faceplate.

6c Insert the strike box if required and fasten the strike to the jamb with appropriate screws as shown.

Mortise for dust box and strike

Jamb

ANSI dust box
ANSI strike faceplate

#12 combination screws

7 Install single dummy (T12) trim.
7a Using the template described at step A, locate and mark the center for two (2) mounting holes.
Wood doors: Drill two (2) pilot holes /" (4 mm) x /" (22 mm) deep for #12 wood screws.
Metal doors: Drill and tap two (2) holes for #12-24 machine screws.

7b Secure the inside trim/spindle assembly to the door with the appropriate screws.

Inside trim assembly

Groove

#12 x 1¹/" screws (wood)

Inside of door

#12-24 x ³/" screws (metal)

ANSI strike (standard)

Mortise for dust box and strike

Jamb
Dust box T strike faceplate

7c See step 5 for rose and lever installation.
Remove keyed lever trim
Remove outside trim retaining screw and slide the outside trim from the chassis.

T strike (optional)

#8 combination screws

CAUTION
Deadlocking plunger of the latchbolt must not enter the opening in the strike plate.

Plunger

L Note: When the strike box is not used, the recess in the jamb must be a minimum of /" (14 mm) deep to allow the latchbolt
to extend to its full projection.

Remove cylinder levers except IC cylinder levers
c b
a 60°

a. Insert the key and rotate clockwise approximately 60°. b. Depress lever retainer with pin wrench. c. Slide lever o spindle.

Reinstall cylinder levers (except IC)

· Insert cylinder into spindle.

· Slide lever onto spindle and push on over the lever retainer.

· Insert key into cylinder and rotate clockwise approximately 60° and push lever over retainer.

· Pull on the lever to be sure the lever retainer is engaged.

Remove IC cylinder levers
Lever retainer

T381 tailpiece only

Standard and IC Core
Long tailpiece

Short tailpiece

Outside standard cylinder assy

Inside standard cylinder assy

15°
· Insert the control key and rotate clockwise 15°. Pull the key to remove the core.
· Insert at screwdriver into the gure 8 cylinder opening and into the lever retainer.
· Depress lever retainer and slide lever o spindle.

Clutch on outside
Long tailpiece Outside IC core assy

Short tailpiece Inside IC core assy

Reinstall IC cylinder levers
· Slide lever onto spindle and push on over the lever retainer. · Pull on the lever to be sure the retainer is engaged. · Reinstall the IC core with the tailpiece pushed into the core.

Interchangeable core tailpiece

Use the correct tailpiece with the IC core:
Six pin cores should use only the 6P tailpiece. Seven pin cores should use only the 7P tailpiece.

6 pin core

7 pin core

FALCON

FALC ON

Tailpiece installation
The tailpiece must be installed correctly for proper lock function. All T-Series tailpieces should be installed vertically in the cylinder.
Cylinder Spring Pin

See "Tailpiece installation" for standard cylinder tailpiece installation.
See "Interchangeable core tailpiece" for IC core tailpiece installation.

3/4 inch projection latch preparation
· On side of latch closest to door stop remove shaded area as shown. Use a standard rotary le ³/" maximum.
· Test the latch for t and function. · Secure the latch with two #8-32 screws (provided).
Door stop this side

²/" (0.660")

/" (0.175"), ¹/" (0.234") deep

1" (25) Dia. Hole

Latch faceplate

Warnings, Cautions and Notices

Tailpiece Cap

WARNING
Warnings indicate potentially hazardous conditions, which if not avoided or corrected, may cause death or serious injury.

CAUTION
Cautions indicate potentially hazardous conditions, which if not avoided or corrected, may cause minor or moderate injury.
Cautions may also warn against unsafe practices.

NOTICE
Notices indicate a condition that may cause equipment or property damage only.

Timing instructions For standard cylinder locks functions T351, T381, T561, T571
L If cylinder and lever are installed, see "Remove keyed lever trim" for lever removal instructions.
7a Using a thin at screwdriver, turn the action bar slot clockwise until it stops at approximately 2:00. 7b Turn the action bar slot counterclockwise to the 9:00 position. Note: there is no physical stop at this location. 7c With the key out, install the standard cylinder into the spindle. 7d See "Reinstall cylinder levers (except IC)" for lever reinstallation. 7e Test key for proper operation.
Door edge
7a
7b

Action bar slot

RH shown

For IC core cylinder locks functions T351, T381, T561, T571
L If the IC core is installed, see "Remove IC cylinder levers" for IC core removal instructions.
7a Using a thin at screwdriver, turn the action bar slot clockwise until it stops at approximately 11:00. 7b Turn the action bar slot counterclockwise to the 7:00 position. Note: there is no physical stop at this location. 7c Using the control key, install the IC core cylinder into the lever and spindle. 7d Remove the control key 7e Test key for proper operation.
Door edge

Action bar slot

RH shown

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