User Manual for Perlick models including: FR36, FR Series, Glass or Mug Frosters, FR Series Glass or Mug Frosters, FR36 FR Series Glass or Mug Frosters, Glass Frosters, Mug Frosters
Perlick FR60RT-3-BL Black Vinyl Exterior 60" Wide Underbar Insulated Stainless Steel R290 Hydrocarbon Refrigerated Glass Froster With 16.3 Cubic ft Capacity, 120V 1/4 HP
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DocumentDocumentInstallation & Operation Manual Glass/Mug Frosters FR Series FR36 shown C US R290 Refrigerant Form No. Z2296 Rev. 11.24.2020 Glass Frosters Installation & Operation Manual JOB AREA ITEM NO. MODEL NO. FR24 SERIES FR36 SERIES FR48 SERIES FR60 SERIES C US * R290 Refrigerant FR24 shown FR60 shown MODEL NUMBERS FR24 FR36 FR48 FR60 EXTERIOR CABINET DIMENSIONS Length - in. (mm) Depth - in. (mm) Height - in. (mm) 24 (610) 24 (610) 34-1/8 (866) 36 (914) 24 (610) 34-1/8 (866) 48 (1219) 24 (610) 34-1/8 (866) 60 (1524) 24 (610) 34-1/8 (866) INERNAL NET VOLUME - cubic ft. (liters) 4.2 (118) 8.6 (242) 12.5 (353) 16.3 (462) PLATE CAPACITY * 135 Plates 215 Plates 300 Plates 400 Plates GLASS CAPACITY * 90 Glasses 142 Glasses 214 Glasses 286 Glasses W/ OPTIONAL THIRD SHELF N/A 172 Glasses 273 Glasses 363 Glasses SHIPPING WEIGHT LBS. (KG.) 190 (86) 245 (111) 300 (136) 353 (160) CABINET CONSTRUCTION (INTERIOR) All models have stainless steel walls and floor. CABINET CONSTRUCTION (EXTERIOR) Choice of black, stainless steel and all stainless. Black Option: Front and ends are black vinyl coated steel, back and bottom are galvanized. Stainless Steel Option: Front and ends are stainless steel, back and bottom are galvanized. All Stainless Option: Front, ends, back and bottom are all stainless steel. DOORS AND HARDWARE Sliding style open. Stainless steel top and bottom panss. Die cast handle PLUMBING No drain required. Condensate evaporates automatically. INSULATION 2 inch foamed-in-place, environmentally friendly Ecomate® polyurethane insulation. VENTILATION 2' model is front vented, all other models require 2" clearance from wall on either left end or back of cabinet for proper air flow. TEMPERATURE SPECIFICATIONS Default Temperature Setpoint: Standard Temp (RT) Models - °F [°C] Adjustable Setpoint Range: Standard Temp (RT) Models - °F [°C] 0 [-17.75] (-) 10 to (+)10 [-23.3 to -12.2] Supply 120 VAC/60 Hz/1 Ph Running Load Amps 3.8 3.8 3.8 3.8 ELECTRICAL SPECIFICATIONS Power Cord Thermostat Defrost Type 6-foot length with NEMA 5-15 plug. NSF Listed electronic control. Automatically defrosts electrically every 4 hrs for approximatly 20 minutes Manual Defrost Push button defrost system, manually initiated at the end of each day, Automatically terminates after six hours. Condensing Unit Hermetic condensing unit pulls out for service and cleaning. Expansion Device Capillary Tube REFRIGERATION SPECIFICATIONS Refrigerant Refrigerant Charge (g) R290 80 100 100 115 Compressor H.P. 1/4 1/4 1/4 1/4 Total Heat of Rejection At 75°F ambient (BTU/h) 2980 2980 2980 2980 OPTIONAL ACCESSORIES Flat shelving · Divider shelving · Roller basket shelving Set of 4 Adjustable legs (Multiple sizes available) Set of 4 Casters w/ brakes (Multiple sizes available) · 2', 3', 4',and 5' Bottle Rail (field Installed) * Capacity based on use of 3" diameter glass and 9-1/2" diameter X 1/2" thick plate. Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. Printed in USA 2 Glass Frosters Installation & Operation Manual TABLE OF CONTENTS Cabinet Specifications ................................................................................................................................................................. 2 Installing - Refrigerant................................................................................................................................................................................ 4 - Uncrating and Inspection.......................................................................................................................................................... 4 - Plumbing .................................................................................................................................................................................. 4 - Electrical................................................................................................................................................................................... 4 - Adjusting Partitions................................................................................................................................................................... 4 - Installing Casters and Legs ...................................................................................................................................................... 4 - Placing the Cabinet .................................................................................................................................................................. 4 - Sealing to the Floor .................................................................................................................................................................. 5 Temperature Control.................................................................................................................................................................... 5 Defrosting the Unit....................................................................................................................................................................... 5 Cleaning the Cabinet ................................................................................................................................................................... 6 Wiring Diagrams ....................................................................................................................................................................... 7/8 Replacement Parts ................................................................................................................................................................... 8/9 Spec Drawings .......................................................................................................................................................................... 10 GENERAL INFORMATION Introduction This manual has been prepared to assist you in the installation of your Glass Froster and to acquaint you with its operation and maintenance. We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction. If service is required, call Perlick at 1-800-777-7267 or your dealer who can provide you with a list of qualified service agents. For your own protection, never return merchandise for credit without our approval. We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction. Warranty To register your product, visit our web site at www.perlick.com. Click on "Commercial", then "Service". Click on the link "Warranty Registration Form". You must complete and submit this form or the installation date will revert back to the ship date. Please record the purchase date and the dealer's name, address and telephone number below. Model Number: ________________________ Serial Number: _________________________ Purchase Date: _______________________ Dealer Name & Address __________________ ______________________________________ ______________________________________ Phone Number__________________________ SAFETY PLEASE READ all instructions completely before attempting to install or operate the unit. Take particular note of the DANGER, WARNING an CAUTION information in the manual. The information is important for the safe and efficient installation, operation and care of your Perlick unit. DANGER Indicates a hazard that WILL result in serious injury or death if precautions are not followed. WARNING Indicates a hazard MAY cause serious injury or death if precautions are not followed. CAUTION Indicates a hazard where minor injury or product damage may occur if precautions are not followed. NOTICE Indicates that property damage may occur if warnings or instructions are not followed. IMPORTANT! Read and understand all information in this manual before attempting the installation. All plumbing and electrical work must be performed by a qualified technician and conform to all applicable state and local codes. Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. 3 Printed in USA Glass Frosters Installation & Operation Manual PREPARING THE CABINET - GLASS FROSTERS Refrigerant All models covered in this user manual are manufactured using refrigerant R290 (Propane). R290 is a hydrocarbon. This refrigerant is flammable and is only allowed for use in appliances which fulfill the requirements of UL 471 (To cover potential risk originated from the use of flammable refrigerants). Consequently, R290 is only allowed to be used in refrigerating appliances which are designed for this refrigerant and fulfill the above-mentioned standard. R290 is heavier than air. The concentration will always be highest at floor level. The explosion limits are as follows: - Lower Limit: 1.7% by vol. (37 g/m3) - Upper Limit: 9.5% by vol. (177 g/m3) - Ignition Temperature: 470 °C DANGER Take caution when handling, moving and using the product to avoid damaging the refrigerant tubing or increasing the risk of a leak. WARNING All service work shall be performed by factory authorized service personnel and all component parts shall be replaced with like components to minimize the risk of possible ignition due to incorrect parts or improper service. CAUTION If service is necessary, repair work must be performed by a Perlick authorized servicer. Work done by unqualified individuals could potentially be dangerous and will void the warranty. Uncrating and Inspection Remove all crating material. Carefully inspect cabinet for hidden damage. If damage is discovered, file your claim immediately with the transport company. Perlick is not responsible for damage in transit. NOTICE This product contains blown foam insulation using blowing agent R-611 (Methyl Formate). The foam in this product does not contain HFC's, CFC's, or HCFC's. Plumbing No plumbing connections are required. Condensate from the cooling coil automatically evaporated through a condensate pan located in the condensing unit section. Electrical The cabinet must be connected to a separately fused power source (see Electrical Specification Plate affixed to unit) in accordance with National and Local electrical codes. CAUTION Do not attempt to operate the equipment on any other power source than that listed on the Electrical Specification Plate. Adjustable Partitions & Shelving Perlick Glass Frosters may be provided with adjustable partitions and shelving which will accommodate various bottle sizes. When placing glasses in chiller make sure to ensure proper air flow between glasses. When loading product into cabinet, care must be taken to avoid blocking airflow into and out of the evaporator. Maintain at least 2" of clearance on evaporator air intake and exhaust for proper operation. Installing Casters or Legs (optional) Attach casters or legs to the cabinet bottom in holes provided. Use the supplied 1/4" - 20 hex head self-tapping machine screws. If unit is tipped on its back for an extended period of time, wait 24 hours after unit is uprighted to plug the unit in. Placing the Cabinet To assure maximum performance, fresh air must be allowed to circulate through the machinery compartment. It is important to allow at least two inched of clearance at the back or left end of the cabinet. Do not place anything in front of the cabinet that would obstruct air flow at these grilles. Do not place the unit in an unventilated small room. CAUTION Removing the factory installed back clearance spacers without providing proper left side grill clearance for compressor air flow will void the warranty. Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. Printed in USA 4 Glass Frosters Installation & Operation Manual HOW TO OPERATE - GLASS FROSTERS Cabinet should be leveled. For sanitation purposes, it may be necessary to seal the base of the cabinet to the floor. This can be accomplished by laying a bead of silicone sealant along the base of the cabinet as shown by the figure below (figure 1). Cabinet Bead Silicon Sealer (RTV) Floor Figure 1. Sealing Cabinet to Floor Temperature Control A digital temperature control is located on the front face of the Glass Froster, above the condensing unit housing. It is factory set at approximately 0°F for standard refrigeration. Digital Temperature Control To display the Set point values press the key when the `SET' label is displayed. The Set point value appears on the display. To change the Set point value, press the and keys within 15 seconds. Press to confirm the modification. The condenser fan motor turns off and on with compressor. The evaporator fan motor runs continuously. Defrosting The System This system consists of a six-hour, as well as a four hour defrost cycle. The six hour defrost cycle is manually activated and automatically terminated, while the four hour cycle is completely automatic. The Six Hour Manual Defrost The six hour manual defrost shuts off the power to the condensing unit, door frame heater, evaporator heater, and the automatic four hour defrost timer, while it supplies power to the evaporator fan. To activate the six hour defrost system, depress (and hold for 3 seconds) the defrost switch located next to the controller above the front grill of the cabinet. When the manual defrost cycle initiates a fan icon will appear on the controller display as well as "def" (figure 3a). When the defrost cycle ends, the cabinet resumes normal operation. To cancel a manual defrost cycle, momentarily turn off the electricity to the machine (unplug unit). Figure 3a The Four Hour Defrost Timer This automatic defrost ensures that frost will not buildup on the evaporator coil. Every four hours it shuts down the condensing unit, box frame heater, evaporator fan and supplies power to the defrost element clamped to the bottom of the evaporator. When automatic defrost is initiated the controller will display a melting snowflake as well as "def" for the duration of the defrost (figure 3b). Figure 2: Digital Temperature Controller Figure 3b Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. 5 Printed in USA Glass Frosters Installation & Operation Manual HOW TO OPERATE - GLASS FROSTERS To manually initiate the automatic defrost cycle press and hold either the up or down arrows. The defrost cycle lasts for approximately 20 minutes followed by 2 minutes of drip time (where the evaporator fan shuts off to allow water to drip off the coil and drain before it can refreeze). (figure 3c). Figure 3c When the cycle is complete the unit will resume cooling operation shown on the controller with a snowflake and fan icon, however "def" will remain on the display screen until the next time the set point value is reached (figure 3d). During normal operation it is recommended that the doors are not left open to prevent excessive frost buildup on the coil. Figure 3d Cleaning the Condenser DANGER Flammable Refrigerant. Risk of fire or explosion. Do not damage refrigeration tubes. The condenser (located behind the front grille) should be inspected every 30 days, and cleaned, if necessary. Failure to keep the condenser clean will cause a loss in condensing unit efficiency, or compressor failure. Cleaning the Doors Doors should be periodically removed from the cabinet and inspected for a buildup of foreign materials, such as syrups, beer, etc. Buildups on the underside of the doors, along with the cabinet breaker strips on which they ride, will cause them to bind, and therefore, not function as designed. If dirty, these surfaces should be cleaned with a mild detergent and water and then coated with an NSF certified silicone lubricating material. To remove doors: With door closed, lift it upward by its handle and slide forward until doors clears the cabinet top. Use the reverse procedure to reinstall the doors. Cleaning the Cabinets Use a damp cloth with a mild detergent and water to clean the inside and outside of the cabinet. Dry thoroughly. Do not allow cleaning agents or large amounts of water to go down the drain. Use an acceptable stainless steel polish to clean all stainless steel surfaces. Never use steel wool or scouring pads to clean stainless steel. Avoiding Stainless Steel Corrosion Corrosion can be prevented by following product cautions, cleaning instructions and avoiding use of certain chemicals or objects which will cause stainless steel corrosion. STAINLESS STEEL ENEMY Steel wool or steel scouring pads Cherry/Orange/Olive juice Chlorine Bleach Sharp Objects Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. Printed in USA 6 Glass Frosters Installation & Operation Manual WIRING DIAGRAM - GLASS FROSTERS Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. ORANGE (FAN) BROWN (COMP) BLACK (L) WHITE (N) RED (HEATER) INSIDE OF CONDENSING UNIT HOUSING INSIDE OF CABINET MANUAL DEFROST SWITCH TTL TEMPERATURE CONTROLLER 1 2 3 4 5 6 PB1 PB2 D.I. NEMA 5-15P PLUG POWER CORD BLACK WHITE GRN/YEL 2ND EVAPORATOR FAN FR48 - FR60 ONLY EVAPORATOR FAN ALL MODELS BLACK RED BLACK RED EVAPORATOR AIR TEMP SENSOR DEFROST TEMP LIMIT SWITCH EVAPORATOR HEATER RED RED BLACK BLACK BLACK BLACK WHITE ORANGE WHITE WHITE BOX FRAME HEATER BROWN BLUE BLACK RED 12VDC DRIVER 7 BROWN WHITE GRN/YEL CONDENSING UNIT Printed in USA Glass Frosters Installation & Operation Manual REPLACEMENT PARTS - GLASS FROSTERS Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. Printed in USA 8 Glass Frosters Installation & Operation Manual REPLACEMENT PARTS - GLASS FROSTERS MODEL NOS. Item Description Complete condensing unit Replacement compressor, R290 1 Condensing unit fan motor assy. Condensing unit filter drier Condensing units start components 3 Evaporator fan 4 Evaporator coil 5 Defrost heater 6 Temperature sensor 7 Controller Bracket 8 Manual Defrost Switch 9 Front grille 10 Rear grille/panel 11 Top assembly 12 Top wiper gasket 13 Door assembly 14 Vertical partition 15 Roller basket 16 Wide shelf Narrow shelf 17 Bottom floor rack (wide) Bottom floor rack (narrow) 18 Shelf with side rail 19 Shelf bracket 20 Door handle 21 Evaporator drain pan Wire harness, main Suction line and capillary tube assembly Mullion assembly Refrigerant charge (grams R290) Defrost temp. limit switch Evaporator fan DC driver Digital temperature controller FR24 RT - 3 FR36 RT - 3 FR48 RT - 3 Part Numbers 1018400 1018400 1018400 C22999CMP11 C22999CMP11 C22999CMP11 1013047 1013047 1013047 C22999DAH01 C22999DAH01 C22999DAH01 C22999STCP10 C22999STCP10 C22999STCP10 71386 71386 71386 64785-1EP C17511-1EP C17511-1EP C25655-1 65045-1 65045-1 1005668 1005668 1006584 1024461-1 1024228-2 1024428-2 1026317 1026317 1026317 1024465-1 1024230-1 1024230-1 66498-1 65662-3 65662-3 RT-SL2 RT-SL2 RT-SL2 63671-24 63671-36 63671-48 RD-SL2 RD-SL2 RD-SL2 65503 66441 66441 N/A 66442-1 66442-1 N/A 64811-1 64811-1 64809-1 64809-1 64809-1 64814-1 64814-1 64814-1 N/A N/A 64815-1 N/A 64810-1 64810-1 65653-24 65653-36 65653-48 63931 63931 63931 1025311-1 1025311-2 1025583-1 ITEMS NOT SHOWN 1026161 1026161 1026161 1026509 1026509 1026526 N/A N/A 66551 80 100 100 57676 57676 57676 68758 68758 68758 1026455 1026455 1026455 FR60 RT - 3 1018400 C22999CMP11 1013047 C22999DAH01 C22999STCP10 71386 C17511-2EP 61900 1006584 1024228-2 1026317 1024230-1 65662-3 RT-SL2 63671-60 RD-SL2 66441 66442-1 64811-1 64809-1 64814-1 64815-1 64810-1 65653-60 63931 1025583-2 1026161 1026528 66551 115 57676 68758 1026455 Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. 9 Printed in USA Glass Frosters Installation & Operation Manual SPEC DRAWINGS - GLASS FROSTERS 24" CABINET 24" 610 11 5/8" 295 2 2" 51 51 24" 610 2" 2" 51 51 34 1/8" 866 19 1/16" 484 INSIDE END VIEW* 24" CABINET FRONT VIEW* 24" CABINET POWER CORD EXIT (BACK OF UNIT) 24" 610 11 5/8" 295 2" 51 34 1/8" 866 36", 48", 60" CABINET 36" [914] 48" [1219] 60" [1524] 2" 2" 51 51 17 1/16" 433 HOUSING STEP END VIEW* 36", 48", 60" CABINET POWER CORD EXIT (BACK OF UNIT) FRONT VIEW* 36", 48", 60" CABINET 2" 51 27 3/4" 705 INSIDE Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. Printed in USA 10 Glass Frosters Installation & Operation Manual NOTES Perlick is committed to continuous improvement. Therefore, we reserve the right to change specifications without prior notice. 11 Printed in USA Form No. Z2296 Rev. 11.24.2020 8300 West Good Hope Road · Milwaukee, WI 53223 · Toll Free 800.558.5592 · Fax 414.353.7069 · www.perlick.com