Instruction Manual for Blue-White models including: A-100NV Micro Flow FVS Digital Paddlewheel Flow Sensor, A-100NV, Micro Flow FVS Digital Paddlewheel Flow Sensor, Flow FVS Digital Paddlewheel Flow Sensor, FVS Digital Paddlewheel Flow Sensor, Digital Paddlewheel Flow Sensor, Paddlewheel Flow Sensor, Flow Sensor, Sensor
MICRO-FLO - Blue-White Industries
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DocumentDocumentMICRO-FLO FLOW VERIFICATION SYSTEM (FVS) INSTRUCTION MANUAL Electronic Flow Verification Are you sure the pump is actually pumping? Empty chemical tank, clogged injection fitting, lost prime, an other problems can prevent a metering pump from actually injecting chemical - even though the pump is in good working order. 5300 Business Drive Huntington Beach, CA 92649 USA Phone: 714-893-8529 FAX: 714-894-9492 E mail: sales@blue-white.com or techsupport@blue-white.com Website: www.blue-white.com FVS Page 1 Installation Options The Micro Flow FVS (Flow Verification Sensor) is designed to give you many installation options. The sensor can be installed: ! Directly on the pumphead of a Blue-White pump (see next page). ! Anywhere on the discharge side of a diaphragm pump. ! Anywhere on the suction side of a peristaltic pump. The wiring for the sensor can be connected directly to a Blue-White pump. The pump will stop pumping if the sensor detects no flow. A relay will then close allowing for remote alarm indication or initiation of a back-up injector pump. The Micro Flow FVS can be connected directly to many Blue-White injector pumps (see table below). The sensor will verify that chemical injection has actually occurred. The pumps sophisticated electronics continuously monitor the sensor. If chemical should fail to inject, the pump will stop and an alarm relay will close - allowing for remote alarm indication and/or initiation of a back-up injector pump. Installation Guideline Recommended sensor mounting locations differ from diaphragm pump to peristaltic pump. Diaphragm pump installation; the sensor should be mounted on the discharge (outlet) side of the pumphead. The sensor can be mounted directly on the pumphead or anywhere along the tubing on the discharge side of the pump. Peristaltic pump installation; the sensor should be mounted on the suction (inlet) side of the pumphead. Blue-White FVS compatible metering pumps: Pump Series A-100NV A-100NA Pump Type Peristaltic Peristaltic Pump Description Variable speed Fixed speed timer controlled Pump ShutDown Time* User programmable (up to 256 seconds) 6 seconds FVS Installation Location Suction side of pump head Suction side of pump head A-100NF Peristaltic Fixed speed 6 seconds timer controlled Suction side of pump head CD1 Diaphragm Variable speed User programmable Discharge side of (up to 20 seconds) pump head MD1 Diaphragm Variable speed User programmable Discharge side of (up to 20 seconds) pump head A1 Peristaltic Variable speed User programmable Suction side of (up to 20 seconds) pump head M1 Peristaltic Variable speed User programmable Suction side of (up to 20 seconds) pump head * Pump Shut-Down Time = If chemical should fail to inject in the amount of time specified, the pump will automatically shut-down, also triggering an alarm relay. A-100NV Peristaltic Pump FVS Page 2 Your flow verification sensorpackage includes a Foot Strainer (see diagram below). This strainer will prevent any small particles from entering and clogging the Micro Body. Diaphragm pumps will require a strainer and a check valve. The part number for the strainer that includes a check valve is C-340A. Blue-White peristaltic pumps do not require a check valve. Suction Tubing Strainer Adapter Foot Strainer Strainer Body Screen Strainer Part Number C-340X Exploded View Sensor Wiring Diagram Red + 8 to 28 Vdc (Positive) Bare + 5 Vdc (signal output) Black _ (Ground) +5v dc 0v dc (True digital Square-wave output) Sensor connections: Input voltage (vdc) 8 to 28 vdc Output voltage (v) "high state" 4 80 v dc min (5 vdc normal) Output voltage (v) "low state" 0 2v dc max K-Factors (pulses per fluid volume) Body fFlow RangePulses peraPulses per Size (ml/min) Gallon Liter 1 30-300 181,336 47,909 2 100-1000 81,509 21,535 3 200-2000 42,051 13,752 4 300-3000 25,153 6,646 5 500-5000 15,737 4,157 6 700-7000 9,375 2,477 Useful formulas 60 / K = rate scale factor rate scale factor x Hz = flow rate in volume per minute 1 / K = total scale factor total scale factor x n pulses = total volume Body Size K-Factor fFlow Range (ml/min) Rate 1 Rate 2 Total 1 Total 2 1 181336 30-300 12.520 XXXX.X .2082 XXXX.X 2 81509 100-1000 27.862 XXXX.X .4644 XXXX.X 3 42051 200-2000 5.400 XXXXX .0900 XXXXX 4 25153 300-3000 9.028 XXXXX .1500 XXXXX 5 15737 500-5000 14.4307 XXXXX .2403 XXXXX 6 9375 700-7000 24.224 XXXXX .4035 XXXXX FVS Temperature 200°F / 93.3°C 190°F / 87.8°C 180°F / 82.2°C 170°F / 76.7°C 160°F / 71.1°C 150°F / 65.6°C 140°F / 60°C 130°F / 54.4°C 120°F / 48.9°C 110°F / 43.3°C 100°F / 37.8°C 90°F / 32.2°C 80°F / 26.7°C 70°F / 21.1°C 0 / 0 Temperature vs. Pressure PVDF PVC 25 / 1.7 50 / 3.4 75 / 5.2 PSIg / BAR 100 / 6.9 130 / 9 Page 3 150 / 10.3 Pressure and Temperature Pressure and temperature limits are inversely proportional. At the maximum suggested pressure the temperature should approach 70°F / 21.1°C. At the maximum suggested temperature the pressure should approach zero psi. We cannot guarantee our flowmeters will not be damaged either at or below the suggested limits simply because of many factors which influence meter integrity; stress resulting from meter misalignment, damage due to excessive vibration and/or deterioration caused by contact with certain chemicals as well as direct sunlight. These situations and others tend to reduce the strength of the materials from which the meters are manufactured. Application Note Although meters may be suitable for other chemicals, Blue-White cannot guarantee their suitability. It is the responsibility of the user to determine the suitability of the flowmeter in their application. FVS Page 4 Exploded View and Parts List 6 13 7 6 12 10 9 8 1 2 3 4 5 11 Item 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Description Micro-Body .031 30-300ml/min .062 100-1000ml/min .093 200-2000ml/min .125 300-3000ml/min .156 500-5000ml/min .187 700-7000ml/min Tubing, PVC O-Ring, Viton Adapter .250" F/NPT, PVC Adapter .125" F/NPT, PVC Adapter .375" Tubing Connection, PVDF Adapter .250" Tubing Connection, PVDF Adapter .500" ID Hose Barb, PVC Adapter .500" F/NPT, PVC Adapter .500" M/NPT, PVC Tube Nut Sensor Assembly Screws, SS Screws, SS Lens Cap, PVDF Axel, PVDF Paddle, PVDF O-Rng, FKM Screws, #4x.50 Phil Blk Catalog number 76001-705 76001-301 76001-302 76001-706 76001-304 76001-305 76001-299 90003-012 76000-137 76000-456 90002-038 90002-042 76001-360 76001-359 76001-358 90002-305 71010-182 90011-113 90011-190 90002-228 90007-592 90002-229 90003-143 90011-178 Quantity 1 2 2 2 2 1 2 4 1 1 1 1 2 NOTE: The "Exploded View" drawing illustrates assembly of the FVS (Flow Verification Sensor) If your FVS needs to be cleaned refer to this drawing when reassembling the unit. BLUE-WHITE LIMITED WARRANTY rYeoquurirBeldu)e.-TWhheitperopdroudcut cwtiilsl baeqrueaplaitiyrepdroodrurcetpalancdedisawtaorurar ndtiesdcrfeotrioan.sFpeaciluifircetmimuestfrhoamvedaotcecuorfrpeudrcdhuaesteo (dperofeocftoinf pmuarctehraiasleoirs workmanship and not as a result of operation of the product other than in normal operation as defined in the product manual. aWnadrrlaengtibylest.aTtuhse iws adreratenrtmy isnteadtubsyotfhteheprpordoudcutc'st wseilrliablelavbeerilfiaenddbtyheBlsuael-eWs hinitveooicreaofrarcetocreyipat.uTthhoeriszeerdiaslelarvbiecel mceunsttebre. on the product Variable Area and Digital Flow meters are warranted for 1 year from date of purchase (proof of purchase is required). The flow (mperoteorf wofillpbuercrheapsaeiriesdreoqr ureirpelda)c.eTdheatfloouwr dmisecterertwioinll.bTehreepSa6iAreudltorar sreopnliaccfelodwamt oeuterrdiisscwreatriroann.ted for 2 years from date of purchase WHAT IS NOT COVERED · Freight to the factory, or service center. · Products that have been tampered with, or in pieces. · Damage resulting from misuse, carelessness such as chemical spills on the enclosure, abuse, lack of maintenance, or alteration which is out of our control. · Damage by faulty wiring, power surges or acts of nature. ·chDeammicaagles,thuaset oocfcnuorsn-arescacoremseunltdoefd: madehteersmiveissaloigrnpmipeendt,oipmepsr,oepxecreisnssitvaellahteioant,oorvperretsigshutreen, ionrga, lulosweinogf nthoen-mreecteormtomseunpdpeodrt the weight of related piping. BusLeUoEf-WitsHpIrToEdudcotess. Fnaoitluarsesmumuset rheasvpeonoscicbuilritryedfodruaenytolodsesf,edctaimn amgaet,eorirael xopr ewnosrekmdiarencsthlyipoar ninddniroetcatlys raerlaetseudlttoofoorpaerriasitniognooufttohfethe product other than in normal operation as defined in the manual. Warranty status is determined by the product's serial label and the sales invoice or receipt. The serial label must be on the product and legible. The warranty status will be verified by Blue-White or a factory authorized service center. PROCEDURE FOR IN WARRANTY REPAIR oWbatarriannatyRsMerAvi(cReemtuurnstMbaetepreiarfloArmutehdorbizyatthioenf)ancutomrybeorr. aItnisaurethcoormizmedensdeervdictoe icnecnlutedre. Cfooonttsatcrtatinheerfaacntdorinyjeocr tlioocna/cl hreepcakirvacelvnetefirtttiong sPilnecaesetheenscelodseeviacebsrimefadyebsecrciplotigogneodf athnedppraorbtleomf thaendprporboloefmo.fDpeucrcohnatasme.inParteep,adyrya,lal snhdipcpairnegfuallnydpiancskurthaencperocdousct.t CtoObDe srehpipamireendt.s wcoilml npolet tbeed,atchceepfatectdo.rDy apmayasgfeorcareutsuernd sbhyipimpipnrgoptoerthpeacdkeaagleinrgorisctuhsetormesepro. nsibility of the sender. When In-Warranty repair is PRODUCT USE WARNING Blue-White products are manufactured to meet the highest quality standards in the industry. Each product instruction manual iinncsltuadlleerss,aadnedscorpipetriaotnorosf othfeBaluses-oWcihaitteedpprorodduuctcst swhaoruraldnttyakaendthperotivmideetsotihnefourmsetrhweimthsiemlvpeosrtaabnot ustatfheetysinaffoerompaetrioanti.oPn uorfcthhaesseers, products. In addition, Customers are expected to do their own due diligence regarding which products and materials are best spuairtteicduflaorr pthreoidruincttefnodr eadnyapsppeliccaifticioanps.pBlicLaUtiEon-WaHs IBTlEueis-Wplheiateseddoetos ansost ihstaivneththise esfafomrtebduetgdroeeesonf ofat mguilaiarraitnyteweiththtehesuaitpapbliilcitaytioofnatnhyat tBhleuec-uWsthoitmeesrh/eanlldounslyebr ehaosb.liWgahtieled BtoLUreEp-aWirHoIrTrEepwlailcl ehoitnsodreaflel cotfivitespparortdsuocrt pwraordruacnttsieisn aaccccoorrddianngcteo wthitehirthteermasssaoncdiacteodndpirtoiodnusc,t warranties. IDBTILSRUEPECA-WTR,THINSITDOEIRRSEPHCRATOL, LIDNUNCCOIDTTESBNOETRALLIOA,FBOLTREHCEEOIIRTNHNSEEORQNUISNEUTNITOTARIBATILLO,IATRYRIINFSOICNROGANOTGURIVTAECONTFPFOUORRRRPAEONLSYAETLOEODRSASTOPOPTRLHIDCEAAFMTAIAOILGNUE.RWE HOEFTAHNEYROF CHEMICAL RESISTANCE WARNING iBnLfoUrmE-eWdHaInTdEaowffaerres oafwthideepvreacriaeutytioonf swteottbeed tpaakretsn. wPhuercnhiansjeecrsti,nignsotramlleeras,suarnindgovpaerriaotuosrscohfeBmliucea-lWs, heistepepcroiadlluyctthsomseusctobnesiwdeerlel d to be irritants, contaminants or hazardous. Customers are expected to do their own due diligence regarding which products and mWahtieteriaplrsodaurectbseasnt dsuthiteedpofoter nthtieailrfaopr paldicvaetriosnesc,hpeamrtiiccaullainrltyeraascittiomnas.yBrelulaet-eWthoittehetepsotsteitnstiparl oedffueccttss wofithcewrtaatienrcohnelym. iTchaelscohneBmliucea-l rneostisatbalnecteo ivnofourcmhaftoior nthiencaluccduerdaciny tohriscionmstprulectteionnesmsatnhuearel owf.aWs shuilpepBlieLdUEto-WBLHUITEE-WwHillIThEonboyr raellpouftaitbsleprsooduurcctews,abrruatnBtielusea-Wcchoitrediinsg twoitthhethiretearsmsoscaiantdedcopnrdoidtiuocntsw, Barluraen-Wtiehsi.te shall only be obligated to repair or replace its defective parts or products in accordance CDBOILRUNEENC-EWTC, HITNIITDOEINRSEWHCIATTL,HLINANCNOIYDTEBBNLETUALELI-AW, BOHLRIETCEEOPITNRHSOEEDRQUUINCETTNSOT.RIATLO, ARRIINSICNOGNOTURTACOTF FOORRRAENLYATLEODSSTOOTRHDEAUMSAEGOEF, WCHHEETMHICEARLS IN Users of electrical and electronic equipment (EEE) with the WEEE marking per Annex IV of the WEEE Directive must not dispose of end of life EEE as unsorted municipal waste, but use the collection framework available to them for the return, recycle, recovery of WEEE and minimize any potential effects of EEE on the environment and human health due to the presence of hazardous substances. The WEEE marking applies only to countries within the European Union (EU) and Norway. Appliances are labeled in accordance with European Directive 2002/96/EC. Contact your local waste recovery agency for a Designated Collection Facility in your area. 80000-402Industries, Ltd. URL: www.Blue-White.com E-mail: sales@blue-white.com Customerservice@blue-white.com Phone: 714-893-8529 Fax: 714-894-0149 REV.7 20230321