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Instruction Manual for Asurity models including: ULTRACP-22 Condensate Pump Ultra, ULTRACP-22, Condensate Pump Ultra, Pump Ultra, Ultra
11.8" x 5.9" x 6.7", 22' H Lift, 120 VAC 60 Hz, 1.9 A, 1/30 HP, 96 GPH, 1/2 Gallon Tank, NEMA 5-15, 4-Inlet, Condensate Pump with Booklet/Metal Hang Tab/4' Remote Shut-Off Lead and Polyethylene Inlet Cover (6 per Pack) | Design Air
File Info : application/pdf, 13 Pages, 1.85MB
DocumentDocumentCondensate Pump Ultra Standard Applications Models: ULTRACP-22, ULTRACP-22-230, ULTRACP-22T, ULTRACP-22T-230 Installation Instructions ASURITYTM INTRODUCTION SAFETY INFORMATION Please read, understand, and follow all safety instructions. Failure to follow instructions may result in property damage, serious injury, or death. DANGER ALWAYS disconnect power prior to moving, adjusting, or servicing pump or attached systems. DO NOT use this pump in the presence of spraying or standing water. Failure to do so could result in a fatal electric shock. WARNING: FIRE AND EXPLOSION HAZARD DO NOT use this pump to move flammable or explosive liquids. DO NOT use this pump in explosive or flammable environments. Carbon monoxide hazard. Ensure that pump is mounted away from heat exchanger or wiring. If you are unsure of any items in this manual, please consult a professional and DO NOT attempt to install this product. CALIFORNIA PROPOSITION 65 This product may contain chemicals known to the state of California to cause cancer, birth defects, or other reproductive harm. Wash hands after handling this product. CAUTION: FLOOD RISK Personal injury or property damage can result from an inoperative pump. If a flood has occurred, DO NOT walk in wet area until all power has been turned off. Check with local electric company or a qualified electrician before disconnecting any electrical service prior to pump removal. WARNING Supply voltage and frequency must match what is shown on pump nameplate. Source voltages lower than the rated supply can reduce performance and cause pump to overheat. Pump must be level and should be mounted to or placed on a solid surface or floor. DO NOT cover pump air vents. Pump is air cooled. DO NOT cover vent holes located on top or sides of the pump housing. Pump may be operated continuously as long as air vents are not covered. Pump should be stored indoors. The chosen location should be clean and dry. This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or CONDENSATE MANAGEMENT PAGE 2 instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. WATER TEMPERATURE RATING (NOT TESTED FOR HOT WATER) · Continuous duty 140°F · Max inlet temperature 160°F · Not suitable for contact with steam or gases that exceed 160°F GENERAL INFORMATION This pump is designed to automatically remove the condensate water that collects from appliances such as air conditioners and de-humidifiers. The pump has a built-in tank that collects water from the appliance. When water collected reaches sufficient level inside pump tank, pump switches on and pumps water to a remote location for disposal. When tank is sufficiently empty, pump automatically switches off. Pump is capable of lifting water up to 22 ft. and is equipped with a check valve that prevents water from flowing back into tank when pump shuts off. The pump utilizes LED lights that show the status of Power Available, Motor Running, and High Water (Alarm) Conditions. Pump is also equipped with a switch that activates when water in tank reaches an overflow condition. The overflow safety switch may be connected to turn off the appliance if high water condition occurs. FEATURES LED indicator Lights Luces indicadoras con bombilla LED Overflow Safety Switch Terminals Terminales del interruptor de seguridad de rebose Metal Hang Tabs Lengüetas colgantes de metal Check valve - Removable Válvula de retención - Removible Inlet Hole Cover Cubierta Inlet Hole Orificio de entrada www.diversitech.com | 800.995.2222 PAGE 3 ASURITYTM PACKAGE CONTENTS PART A B C DESCRIPTION Condensate Pump Inlet Hole Covers Wires with Pre-crimped Connectors QUANTITY 1 3 1 A SPECIFICATIONS Rated Voltage Rated Current Draw Head Height Flow Rate at Zero Head Product Weight Inlet Height from Base ULTRACP-22 120 Volts/60Hz 1.9 Amps 22 ft. maximum 1.6 GPM 5 lbs. 4.4 in. ULTRACP-22-230 230 Volts/60 Hz 1.0 Amps 22 ft. maximum 1.0 GPM 5 lbs. 4.4 in. CONDENSATE MANAGEMENT PAGE 4 INSTALLATION MOUNTING OPTIONS 1A. PLACE ON FLOOR Determine condensate pump location. 1B. ATTACH TO WALL Attach condensate pump with screws (8 in. between mounting tabs). OPTION: REVERSE TOP IF NECESSARY Pump top may be rotated 180° to allow access to pump outlet or power connection. www.diversitech.com | 800.995.2222 PAGE 5 ASURITYTM INSTALLATION (continued) 2. LEVEL UNIT Ensure that condensate pump is level. OUTLET CONNECTIONS 3. INSTALL OUTLET TUBE CONNECTION Attach plastic tubing to check valve and secure with hose clamp. Route tubing up and away from condensate pump (avoid compressing or kinking tubing). 3 A 3/8" Clear vinyl plastic tubing Tubería de plástico de vinilo transparente de 9,53 mm 1/2" Hose clamp Abrazadera para manguera 1 de 12,7 mm 2 Check valve Válvula de control CONDENSATE MANAGEMENT PAGE 6 INSTALLATION (continued) INLET CONNECTIONS 4. INSTALL INLET TUBE CONNECTIONS Install condensate drain tubing into one of the four inlet holes, making sure tubing is straight. 4 Inlet holes Orificios de entrada A Inlet tubing Tubería de entrada Inlet holes Orificios de entrada If installing to a humidifier, a "P" trap should be used. INLET COVERS 5. INSTALL INLET COVERS Insert inlet covers in remaining condensate pump inlet holes. 5 A B www.diversitech.com | 800.995.2222 PAGE 7 ASURITYTM INSTALLATION (continued) 6. SAFETY SWITCH CONNECTION Connect overflow safety switch terminals as shown in wiring diagram. WARNING: RISK OF ELECTRIC SHOCK Ensure that power to appliance and pump is shut off before attempting this step! Failure to follow these warnings will void the warranty and could result in a fatal electric shock. Shut-Down Circuit* Shut-Down Circuit* *Overflow Switch is normally closed and opens when a high water level is detected. Connect this circuit in series with the appropriate 24V shut-down circuit for the appliance. Com Run RUN CONDENSATE MANAGEMENT PAGE 8 INSTALLATION (continued) ELECTRICAL CONNECTION 7. ELECTRICAL CONNECTION WARNING: RISK OF ELECTRIC SHOCK This pump is supplied with a grounding conductor and groundingtype attachment plug.To reduce the risk of electric shock, be certain that it is connected only to a properly grounded, grounding-type receptacle. This pump must be properly connected to power following the National Electric Code (NEC). Failure to follow these warnings will void warranty and could result in a fatal electric shock. A green LED will indicate if power is available. This pump is supplied with a grounding conductor and grounding type attachment plug. To reduce the risk of electric shock, be certain that it is connected only to a properly grounded, grounding-type receptacle. Plug Note: Removal of the wall side electrical plug may be permissible if: 1. The power leads, after plug removal, are connected directly within an approved junction or conduit box, as judged by the local authority having jurisdiction. 2. The modification is performed by a qualified technician. 3. The modification meets code compliant requirements according to the local authority. This modification does not void the factory warranty. Final installations should always be inspected and approved by the local authority according to the requirements set forth by the same local authority. www.diversitech.com | 800.995.2222 PAGE 9 ASURITYTM OPERATION 1. TESTING FLOAT Manually fill the tank with water. An amber LED will indicate pump is operating. 1 1 2. TESTING OVERFLOW SWITCH (IF CONNECTED) Manually overfill tank with water. If overflow safety switch is wired correctly, appliance will shut down, condensate pump will pump out water, and a red LED will illuminate. 22 1 CONDENSATE MANAGEMENT PAGE 10 LED INDICATOR STATUS LED Green LED Amber LED Red LED STATUS Indicates pump has power and is ready Indicates pump is running and removing condensate from tank Indicates pump is in alarm mode and that the system is shutoff/ disabled (if connected) www.diversitech.com | 800.995.2222 PAGE 11 ASURITYTM MAINTENANCE AND DISASSEMBLY ALWAYS disconnect power before performing maintenance. Pump and deck may be removed from tank by pushing tabs located on tank sides away from deck while lifting on pump cover. Periodically inspect the condensate pump tank to ensure it is free of accumulated dirt or sludge. DO NOT use solvent cleaners. Clean tank with soap and warm water only. Check valve may be removed for cleaning or replacement by unscrewing with a 5/8" wrench. Clean inlet and outlet piping. Reassemble system and check for A correct operation. 1 CONDENSATE MANAGEMENT PAGE 12 TROUBLESHOOTING PROBLEM Unit does not start when full of condensate Condensate is overflowing from unit POSSIBLE CAUSE CORRECTIVE ACTION 1. Power is not supplied to pump. 2. Pump impeller is not turning. 1. Ensure that power is supplied to pump. A green LED indicator on top of pump cover will show that power is supplied and that pump is ready. 2. Clear any blockage in impeller housing. If problem persists, motor is stuck. Return pump to place of purchase if under warranty. 1. Power is not supplied to pump. 2. Pump is in overflow condition. 3. Pump is not level. 4. Outlet flow is blocked. 5. Pump impeller is not turning. 1. Ensure that power is supplied to pump. A green LED indicator on top of pump cover will show that power is supplied. 2. The inlet flow to condensate pump is exceeding outlet flow. Check to ensure that pump safety switch (alarm circuit) is connected to appliance. The safety switch connection will shut off appliance in this condition. 3. Check to ensure that pump is level. If pump is not level, it may not activate, causing water to overflow from tank. Place unit on a flat and level surface. 4. Check outlet tubing to ensure that it is not kinked or blocked. Clear blocked tubing of slime and debris. Clean inlet and outlet piping. 5. Clear any blockage in impeller housing. If problem persists, motor is stuck. Return pump to place of purchase if under warranty. Pump will not shut off 1. The pump is in overflow condition. 2. Outlet flow is blocked. 1. The inlet flow to condensate pump is exceeding outlet flow. Check to ensure that pump safety switch (alarm circuit) is connected to A/C / furnace unit. The safety switch connection will shut off A/C / furnace in this condition. 2. Check outlet tubing to ensure that it is not kinked or blocked. Clear blocked tubing of slime and debris. Clean inlet and outlet piping. www.diversitech.com | 800.995.2222 PAGE 13