aFe POWER 53-10023D Cold Air Intake System Instruction Manual

Instruction Manual for aFe POWER models including: 53-10023D Cold Air Intake System, 53-10023D, Cold Air Intake System, Air Intake System, Intake System

File Info : application/pdf, 20 Pages, 4.49MB

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Quantum Cold Air Intake System
Instruction Manual P/N: 53-10023D / 53-10023R______________________________
Make: Ford Model: Transit 150/250/350/350HD Year: 2016-2020 Engine: V6-3.5L (tt) (W/Air Temp Sensor only)

· Please read the entire instruction manual before proceeding.
· Ensure all components listed are present. · For technical support please call 951-493-7185. · Ensure you have all necessary tools before proceeding. · Do not attempt to work on your vehicle when the engine is hot. · Retain factory parts for future use.

Label Qty. Description

A1 1 Air Filter (Pro 5R)

A2 1 Air Filter (Pro DRY S)

B 1 Tube

C 1 Housing

D 1 Brass Fitting: 5/16 ID x 1/8 NPT

1 Clamp, 080 (3-1/2" 5-1/2")

1 Clamp, 072 (3" - 5")

G 1 Coupling, Silicone Bellow

H 1 Coupling, Silicone Hump

2 Clamp, 060 (3-5/16" - 4-1/4")

1 Grommet, Rubber

K 1 Fitting, Air Temp Sensor

Part Number 23-91132 21-90103 05-5310023B1 05-5310023B2 03-50192 03-50011 03-50010 05-01457 05-01264 03-50002 03-50167 05-01454

Installation will require the following tools:
7mm & 8mm nut driver, T-25 driver, Phillips #2 & #3 screwdriver, ½" open wrench, 10mm deep socket, 15mm socket & ratchet

Emissions Disclaimer: This product is not currently CARB exempt and is not available for purchase in California or for use on any vehicle registered with the California Department of Motor Vehicles.
Page 2

J K

A1/A2

B D

H I

Page 3

REMOVAL
1
1 1
Figure A
Refer to Figure A for Step 1
Step 1: Using a 10mm deep socket and ratchet, remove the 3 nuts located at the firewall 1 behind the factory filter housing supporting the air inlet for the HVAC.
Page 4

3 2

REMOVAL
4

2
Figure B
Refer to Figure B for Steps 2-3
Step 2: Using a #2 Phillips screwdriver, remove the 2 screw clips 2 located at the corner of the cowl panel, then remove the plastic corner piece 3 .
Step 3: Remove the screw clip 4 that you'll see under the plastic corner piece.

Page 5

REMOVAL
5

Figure C
Refer to Figure C for Steps 4-6
Step 4: Using a 15mm socket and ratchet, remove the nut 5 on the passenger side windshield wiper arm 6 and remove the wiper arm.
Step 5: Remove the screw clip located on the top right corner of the air inlet. Step 6: Pull up on the cowl panel to access the two torx screws 7 holding up the air inlet, remove the two
screws using a T-25 driver.
Page 6

REMOVAL
8
9 10
9 11
Figure D
Refer to Figure D for Steps 7-9
Step 7: Disconnect the air temperature sensor connector 8 . Step 8: Using a 7mm nut driver, loosen the clamps 9 at both ends of the intake duct 10 . Step 9: Disconnect the vacuum hose 11 from the intake duct and remove the intake duct from the vehicle.
Page 7

REMOVAL
14
12 13
Figure E
Refer to Figure E for Steps 10-13
Step 10: Detach the air scoop 12 from the front of the filter housing. Step 11: Detach the wiring harness retainers from the filter housing 13 . Step 12: Unclip the filter housing cover 14 . Remove the cover and the air filter. Step 13: Lift the housing off the mounting grommets and remove it.
Page 8

17 16

INSTALL
18

15
Figure F
Refer to Figure F for Steps 14-17
Step 14: Remove the air temperature sensor 15 from the filter housing cover by rotating it quarter turn counter-clockwise and gently pulling outward.
Step 15: Install the provided rubber grommet 16 and sensor fitting 17 into the aFe intake tube. Step 16: Install the air temperature sensor into the aFe intake tube by inserting it into the sensor fitting and
rotating it quarter turn clockwise until it locks into place. Step 17: Using a ½" open wrench, install the supplied brass fitting 18 into the aFe intake tube.
Page 9

INSTALL
Figure G
Refer to Figure G for Steps 18-19
Step 18: Install the aFe housing into the vehicle, make sure the mounting pins from the aFe housing are fully seated into the mounting grommets.
Step 19: Feed the air scoop into the aFe housing front opening making sure it secures into place.
Page 10

INSTALL
Figure H
Refer to Figure H for Step 20
Step 20: Slide the aFe filter into the aFe housing. Install the aFe filter using a #3 Phillips screwdriver. Tighten all (x4) screws.
Page 11

21
19 20

INSTALL
22 23
23

Figure I
Refer to Figure I for Steps 21-22
Step 21: Install the supplied bellows coupling 19 onto the round side of the intake tube using the supplied #72 clamp 20 . Place the supplied #80 clamp 21 on the larger side of the bellows coupling.
Step 22: Install the supplied hump coupling 22 on the oval side of the intake tube with both supplied #60 clamps 23 onto the coupling. Do not tighten the clamps at this point.
Page 12

INSTALL
25
24
Figure J
Refer to Figure J for Steps 23-26
Step 23: Install the aFe intake tube into the vehicle. Slide the hump coupling onto the air inlet duct first and then install the bellows coupling to the filter.
Step 24: Align the aFe intake tube correctly then using an 8mm driver tighten all the clamps. Step 25: Connect the vacuum hose 24 to the brass fitting. Step 26: Reconnect the air temperature sensor 25 .
Page 13

INSTALL
Figure K
Refer to Figure K for Steps 27-28
Step 27: Reverse steps 1-6 to put the cowl panel back on. Step 28: Check all the components are tight and secure. Your installation is now complete. Thank you for
choosing aFe POWER!
NOTE: Check all screws, clamps, and connectors are secure after 100-200 miles.
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Pro DRY S Air Filter Inv.

Pro 5R Air Filter Inv.

Pro-GUARD 7 Air Filter Inv.

Pro DRY S Air Filter

P/N: 21-91132

P/N: 23-91132

P/N: 72-91132

P/N: 21-90103

Pro DRY S Restore Kit

Blue Squeeze Restore Kit

Gold Squeeze Restore Kit

Pre-Filter

P/N: 90-59999 Flashlight LED

P/N: 90-50501 Sprint Booster

P/N: 90-50500

P/N: 28-10423

Apollo GT Series Exhaust

Vulcan Series Exhaust

P/N: 40-10202

P/N: 77-13001

P/N: 49-43113

P/N: 49-33112-B

To purchase any of the items above, view airflow charts, dyno graphs, photos, and video; please go to aFepower.com. Page 18

Warranty

General Terms:

· aFe warrants their products to be free from manufacturer's defects due to workmanship and material. · This warranty applies only to the original purchaser of the product and is non-transferrable. · Proof of purchase of the aFe product is required for all warranty claims. · Warranty is valid provided aFe instructions for installation and/or cleaning were properly followed. · Proper maintenance with regular inspections of product is required to insure warranty coverage. · Damage due to improper installation, abuse, unauthorized repair or alteration is not warranted. · Incidental or consequential damages or cost, including installation and removal of part, incurred due to failure of aFe product is not
covered under this warranty. · All warranty is limited to the repair and/or replacement of the aFe part. To request Return Goods Authorization ("RGA"), email
RGA@afepower.com or call (951)493-7100. Upon receipt of the RGA, you must return the product to the address provided in the RGA, freight prepaid and accompanied with a dated proof of purchase and the RGA. Upon receipt of the defective product and upon verification of proof of purchase, aFe will either repair or replace the defective product within a reasonable time, not to exceed thirty days.

Product Category

P/N Prefix

Warranty duration

Direct OE Replacement Filters Racing Filters Universal Air Intake Systems Exhaust Systems Intercoolers & Intercooler Tubes Intake Manifolds Differential Cover Exhaust Manifolds Throttle Body Spacers Turbochargers Fluid Filters Pre-Filters Heavy Duty OE Replacement PowerSports OE Replacement PowerSports Intake Systems

10, 11, 30, 31, 71, 73

Life of the vehicle

1 year

20, 21, 23, 24, 72, TF

2 years

50, 51, 53, 54, 55, 56, 57, 58, 75, TR, TA, TL, TM 2 years

2 years

46-2

2 years

46-1

2 years

46-7

Life of the vehicle

2 years

46-3

2 years

46-6

2 years*

90 days

2 years

81, 87

2 years

No other warranty expressed or implied applies nor is any person or advanced FLOW engineering authorized to assume any other warranty. Some States do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from State to State.

*See turbocharger warranty for more info

Page 19

252 Granite Street Corona, CA 92879 TECH: 951.493.7185
E-Mail:Tech@aFepower.com

P/N: 06-81312

References

Advanced FLOW Engineering | aFe POWER

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