Siemens TCJ2/TCJ3 Plug-In Adapter Installation Instructions
Product: TCJ2, TCJ3 Plug-In Adapters
For use with: SIEMENS JD, JM, LD, LM, JF, & LF Frame Circuit Breakers, Molded Case Switches, & Motor Circuit Interrupters.
Associated Mounting Assemblies: PC5777, PC5778, PC5660, PC5661, PM5661, PM5778.
Manufacturer: Siemens Energy & Automation, Inc.
Safety Information
⚠️ DANGER: Hazardous voltage. Will cause death or serious injury.
Turn OFF and lock out all power supplying this device before installing or servicing accessory. Verify that NO voltage is present before proceeding.
Compatible Circuit Breaker Types
For TCJ2 Adapter:
- JXD2(-A), JXD6(-A), JXD6(-A)ETI
- HJXD6(-A), HHJXD6, SJD6(-A)
- SHJD6(-A), JFC, JFF, JM6, JMK
- JDFP(-A)
For TCJ3 Adapter:
- LXD6(-A), LXD6(-A)ETI, HLXD6(-A)
- HHLXD6(-A), SLD6(-A), SHLD6(-A)
- LFC, LFF, LM6, LMK
- CJD6(-A), CJD6(-A)ETI, SCJD6(-A)
- CLD6(-A), CLD6(-A)ETI, SCLD6(-A)
- LDFP(-A)
Installation Procedure
These instructions outline the recommended installation procedure.
1. Circuit Breaker Preparation
Ensure the circuit breaker is in the OFF/"O" position before installing the plug-in-tulip adapter kit. Turn off and lock out all power supplying this device before installing. Verify that NO voltage is present before proceeding.
Action: REMOVE PRESSURE WIRE CONNECTORS FROM BREAKER IF PRESENT.
2. Attach Tulip Clip Assemblies and Brackets
Place tulip clip assembly (5) into the recess provided on the back of the breaker base molding.
Secure in place using 1/2" belleville washers (6) and 1/4"-20 x 1 hex head bolts (7) (furnished). Recommended tightening torque for these bolts is 60-72 in-lbs [6.78-8.13 N/m] to ensure a good electrical connection. Repeat this procedure for the remaining tulip clip assemblies.
For Current Limiting Circuit Breakers (Load end only): Place tulip clip assembly (5) on the back of the breaker terminal. Attach and shield bracket (13) (from end shield assembly, catalog numbers CLTCJL2 or CLTCJL3) to the front of the breaker. Secure in place with 1/4" belleville washers (6) and 1/4-20 x 1 hex head bolts (7) (furnished). Tighten bolts to 60-72 in-lbs [6.78-8.13 N/m] to ensure a good electrical connection.
3. Secure End Shields and Brackets
Attach end shield (14) to end shield bracket (13) using the four molded pan head screws (15). Tighten screws to a maximum of 5 in-lbs [.56 N/m].
Slide one-piece end shields (8) into the slots provided in the breaker case at the line and load ends of the breaker. For Current Limiting Circuit Breakers, attach one-piece end shields to the load end only.
4. Attach Terminal Shields
Attach terminal shields to the line and load sides of the circuit breaker.
5. Apply Accessory Label
Add accessory label (9) to the top of the breaker as indicated in figures.
Component Quantities for Assemblies:
TCJ2 Adapter (General Assembly):
Requires: 4x (5) tulip clip assemblies, 8x (6) belleville washers, 8x (7) hex head bolts, 1x (9) accessory label, and 4x (8) end shields.
TCJ3 Adapter (General Assembly):
Requires: 6x (5) tulip clip assemblies, 12x (6) belleville washers, 12x (7) hex head bolts, 1x (9) accessory label, and 6x (8) end shields.
TCJ2 Adapter (for CJD6, CJD6ETI, SCJD6 breakers):
Requires: 2x (8) end shields, 8x (6) belleville washers, 8x (7) hex head bolts, 1x (9) accessory label, 2x (13) end shield brackets, 12x (6) belleville washers, 8x (15) pan head screws, 12x (7) hex head bolts, and 2x (14) end shields.
TCJ3 Adapter (for CLD6, CLD6ETI, SCLD6 breakers):
Requires: 3x (8) end shields, 4x (5) tulip clip assemblies, 1x (9) accessory label, 3x (13) end shield brackets, 12x (6) belleville washers, 12x (15) pan head screws, 3x (14) end shields, 6x (5) tulip clip assemblies, and 12x (15) pan head screws.
Torque Specifications Summary:
- 1/4"-20 x 1 hex head bolts (7): 60-72 in-lbs [6.78-8.13 N/m]
- Molded pan head screws (15): 5 in-lbs [.56 N/m] max.