XtremepowerUS 0.75HP 115V 1-Speed 13 Inch 4-Way Above-Ground Pool Pump and Sand Filter System
ITEM: 75110
INSTALLATION AND USER'S GUIDE
Important Safety Instructions
DANGER
Read all safety warnings and instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference.
Legends and Symbols
When you come across the safety-alert symbol on the product or in this manual, pay attention to the following signal words and remain vigilant about the potential for personal injury.
- DANGER: Ignoring these hazards can result in death, severe personal injury, or significant property damage.
- WARNING: Indicates potential hazards that can result in severe personal injury, death, or significant property damage. Ignoring these warnings presents a real danger.
- CAUTION: Indicates potential hazards that can result in minor or moderate personal injury, property damage, or actions that are unpredictable and unsafe. Ignoring these cautions presents a potential hazard.
- NOTICE: This label indicates important special instructions that are not directly related to hazards.
USE OF NON-XTREMEPOWERUS REPLACEMENT PARTS VOIDS WARRANTY
ATTENTION INSTALLER: This manual contains vital information regarding the installation, operation, and safe use of this product. It is essential to provide this manual to the end user of the product. Failure to read and follow all instructions could lead to severe injuries.
DANGER
Failure to comply with all instructions and warnings may lead to severe bodily injury or even death. It is strongly recommended that only a qualified pool service professional install and service this product. Prior to using this product, installers, operators, and owners must carefully review these warnings and all instructions provided in the owner's manual. It is essential to leave these warnings and the owner's manual with the pool owner for their reference and safety.
WARNING
For safety reasons, children should not be allowed to use this product.
DANGER
Risk of electrical shock. Connect this product solely to a branch circuit that is safeguarded by a ground-fault circuit interrupter (GFCI). If you are unable to confirm the presence of a GFCI protection on the circuit, please seek assistance from a qualified electrician.
WARNING
Please note that this unit must only be connected to a supply circuit protected by a ground-fault circuit-interrupter (GFCI). The installation of a GFCI is the responsibility of the installer, and it should be regularly tested for proper functioning. To test the GFCI breaker, simply press the test button, which should interrupt power. Pressing the reset button should restore power. If the GFCI fails to operate as described, it is defective and should be replaced. If the GFCI interrupts power to the pump without pressing the test button, it indicates the presence of a ground current and the possibility of electric shock. In such cases, do not use the pump. Disconnect it immediately and seek the expertise of a qualified service representative to address and rectify the issue before resuming use (to test the GFCI breaker).
WARNING
This product is specifically designed for use with permanent swimming pools and, if appropriately marked, can also be used with hot tubs and spas. However, it should not be used with storable pools. A permanently installed pool is one that is built in or on the ground, or within a building, making it incapable of being easily disassembled for storage. On the other hand, a storable pool is designed to be disassembled and reassembled for storage while maintaining its original integrity. Please ensure that this product is only used with permanent swimming pools and hot tubs or spas if appropriately indicated. Avoid using it with storable pools to prevent potential hazards and ensure optimal performance.
General Safety
- WARNING The pump and sand filter system is not designed to be submersible.
- WARNING Do not attempt to open the inside of the drive or motor enclosure, as there is a capacitor bank that can retain a potentially dangerous electrical charge, even when the unit is not powered.
- WARNING Disconnect the main power plug to turn off the pump before performing any maintenance on the pump and sand filter system.
- WARNING Before working on the filter, disconnect the power plug to the pump and release the air pressure to the filter tank.
- WARNING The sand filter is designed to operate with water temperatures between +32.0F to +113.0F (+0C to +45C). Operating the filter outside of this temperature range may cause damage.
- WARNING Chemical spills can damage pools/spas and malfunction equipment, risking injury or property harm. Avoid storing chemicals near equipment.
- WARNING This appliance is not intended for use by individuals (including children) with reduced physical, sensory, or mental capabilities, or those lacking experience and knowledge, unless they have received supervision or instruction regarding its safe usage from a responsible person.
- WARNING During installation, ensure proper drainage around the pump to prevent water from entering the electrical components.
- WARNING To ensure optimal performance, it is crucial to use the proper size pump for the specific application and install it correctly. Only through meticulous sizing and installation can the pump function as intended.
- WARNING The use of pumps that are improperly sized, installed, or employed for applications other than their intended purpose can lead to severe personal injury or even death. These risks encompass potential hazards such as electric shock, fire, flooding, suction entrapment, or critical injuries and property damage resulting from structural failures of the pump or other system components. It is essential to strictly adhere to the correct sizing, installation, and designated usage to mitigate these potential dangers and ensure the safety of all users and the surrounding environment.
- DANGER The pump has the potential to generate significant levels of suction within the plumbing system's suction side. This heightened suction presents a considerable risk if individuals come too close to the suction openings. Being near these openings can result in severe injuries caused by the intense vacuum or may lead to entrapment and drowning.
- WARNING To minimize the risk of injury caused by suction entrapment hazards, please follow these safety guidelines: Use only properly installed and secured ANSI/ASME A112.19.8 approved anti-entrapment suction covers for each drain. Ensure that each suction cover is installed at least three (3') feet apart, measured from the nearest point to nearest point. Regularly check all suction covers for cracks, damage, and excessive weathering. Promptly replace any loose, cracked, damaged, broken, or missing cover with an appropriate certified one. Periodically replace drain covers as necessary since they deteriorate over time due to exposure to sunlight and weather. Avoid placing hair, limbs, or your body near any suction cover, pool drain, or outlet.
Overview (Product Information)
Package Contents
The package includes the following items:
- Part #15d: Pump with Strainer (1 PC)
- Part #4: 4-Way Valve (1 PC)
- Part #2: Filter Tank (1 PC)
- Part #6: Flange Clamp (1 SET)
- Part #7: Filter Drain Nozzle (1 SET)
- Part #1: Pump & Tank Base (1 PC)
- Part #13a: Hose (1 PC)
- Part #5: Filter Assembly (1 PC)
- Part #17: Funnel (1 PC)
- Part #3: Large O-Ring (1 PC)
- Part #10: Small O-Ring (5 PC)
- Part #11: Hose Adapter (5 PC)
- Part #12: Hose Clamp (1 PC)
- Part #8: Screw & Nut M6 x 25 (4 PC)
- Part #9: Screw & Nut ST5.5 x 30 (2 PC)
- Part #18: Pressure Gauge W/ O-RING 1 1/2MIP (1 PC)
- Part #19: Drain Plug (1 PC)
- Teflon Tape (1 PC)
- Instruction Manual (1 PC)
Pump and Sand Filter System Diagram
The system comprises a pump connected to a filter tank. Key components visible include the pump, strainer lid with a drain plug, the filter tank, a 4-way valve mounted on top of the tank, and a pressure gauge attached to the valve. The system is supported by a pump base.
Product Dimensions
The product has the following approximate dimensions:
- Height: 14.96 inches (380mm)
- Width: 12.99 inches (330mm)
- Depth: 9.13 inches (232mm)
- Other dimensions include: 5.87" (149mm), 0.99" (25.10mm), 6.93" (176mm), 0.16" (4mm), 1.86" (47.30mm), 5.24" (133mm), 3.23" (82mm), 7.24" (184mm), 5.31" (135mm), 5.94" (151mm), 9.92" (252mm), 7.83" (199mm), 9.17" (233mm), 7.23" (181mm), 2.18" (63mm).
Specifications
| Feature | Specification |
|---|---|
| Input Voltage / Frequency | 115 V / 60 Hz |
| Input Current | 3.6 Amps |
| Speed | Single (1) Speed, 3450 RPM |
| Horsepower | 0.75 HP |
| Wire | 14 AWG |
| Maximum Continuous Load | 2400 GPH (Gallons Per Hour) |
| Ambient Conditions (Storage) | -40F to +140F (-40C to +60C) |
| Ambient Conditions (Operating) | +32F to +122F (0C to +50C) |
| Humidity | Relative 0 to 95 % Non-condensing |
| Water Temperature | +32.0F to +113.0F (0C to 45C) |
| Pool Type | Above-Ground |
| Hmax (Maximum Head) | 10M |
| Qmax (Maximum Flowrate) | 40GPM (150L / Min) |
| WEF (Weighted Energy Factor) | 5.9 |
| Certification | UL Listed, CSA Certificated, ETL Listed |
| Feature | Thermal Protected, Heavy-Duty, Long-Lasting Case |
Installation
For detailed guidance on safe installation, please refer to the IMPORTANT SAFETY INSTRUCTIONS. These instructions are vital to ensure the pump is set up correctly, maintaining safety and optimal performance.
Pump Location
NOTE
- This pump should not be installed within an outer enclosure or beneath the skirt of a hot tub or spa, unless there are specific markings indicating its suitability for such installation.
- It is essential to mechanically secure the pump and sand filter system to the pump base during installation. Proper mechanical securing ensures stability and safe operation of the pump during its use.
Ensure that the pump location satisfies the following requirements:
- Position the pump as close to the pool or spa as feasible. Ensure it is placed on a dry, well-ventilated surface away from direct sunlight. Consider the following factors: Ensure proper drainage away from the pump. Provide adequate ventilation for the pump motor. Allow easy access for future servicing and winterizing needs. Protect the pump from exposure to the elements.
- Ensure a minimum distance of 5 feet from the inside wall of the pool and spa during installation.
- Keep a minimum distance of 3 feet between the pump and the heater outlet.
- Avoid installing the pump at a location higher than 10 feet above the water level.
- Choose a well-ventilated site for the pump, offering protection from excess moisture, such as rain gutter downspouts or sprinklers.
- Allow a rear clearance of at least 3 inches during installation to enable easy motor removal for maintenance and repair. Refer to Figure 1 and Figure 2 for further details.
Figure 1 & 2 Description: These figures illustrate recommended minimum clearances around the pump for installation, showing a 6-inch (15.2cm) minimum clearance on the sides and rear, and indicating suction pipe diameter considerations.
While the pump is designed for outdoor use, it is advisable to position both the pump and filter in the shade to shield them from continuous direct heat. Select a well-drained location that will not flood during rainy periods. Never install the pump and filter in a damp or poorly ventilated area. Keeping the motor clean is crucial, as pump motors require unrestricted air circulation to aid in cooling.
Electrical
DANGER
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION.
It's crucial to follow the National Electrical Code and all relevant local codes and ordinances. Going against these rules can result in a high risk of electrical shock, potentially leading to severe injury, death, or property damage for individuals involved. To prioritize safety and prevent potential hazards, adhering to electrical safety regulations and guidelines is crucial.
Always ensure the power to the pump is disconnected from the power source before performing any service or maintenance. Failure to do so can lead to severe injury or even death for service personnel, pool users, or others due to electric shock, and may also result in property damage. Prior to servicing the pump, ensure complete disconnection from the power source to ensure the safety of everyone involved and to prevent any potential hazards or accidents.
Prior to commencing any work on the pump, thoroughly read and familiarize yourself with all servicing instructions. This practice ensures your understanding of the proper procedures and precautions necessary for safe and effective pump servicing. Neglecting to do so may result in accidents, injuries, or damage to the pump or surrounding equipment. Prioritize safety by carefully reviewing all instructions before undertaking any maintenance tasks.
Installation Instructions
Step 1: Pump Base Installation
A. Place the pump base on a flat surface.
NOTE
The equipment must be placed on a level surface with adequate ground hardness; if positioned on grass, a flat wooden board should be used as a base for leveling.
B. Secure part #7 (pump base) to a flat surface or platform. (Figure A) Using parts #8 (screws and nuts) to secure part #15d (pump) to the part #7 (pump base). (Figure B)
Figure A Description: Shows the pump base being placed on a flat surface.
Figure B Description: Illustrates securing the pump (part #15d) to the pump base (part #7) using screws and nuts (part #8), and also shows securing the pump base itself (part #7) with screws and nuts (part #9).
Step 2: Sand Filter Drain Installation
A. Disassemble part #6 (Filter Drain Nozzle), and arrange the drainage components in the following order as shown in Figure C: #6.1, #6.2, #6.3, #6.4, #6.5, and #6.6.
B. Apply part #6.5 onto #6.6 (Figure D). Then, insert the assembled #6.5 and #6.6 into part #4 (filter tank)'s opening. On the outside of the filter tank, install other drainage components onto #6.6 in the following order: #6.4, #6.3, #6.2, and #6.1.
C. Manually tighten all the components to secure the filter drain. Do not overtighten. No tools are required.
Figure C Description: Shows the individual components of the filter drain nozzle assembly (#6.1 to #6.6) laid out in order.
Figure D Description: Illustrates the assembly and installation of the filter drain nozzle into the filter tank (part #4).
Step 3: Adding Filter Media
A. Place part #5 (filter assembly) in the center of part #4 (sand filter), ensuring the pipe of part #5 remains upright during the media loading process. (Figure E)
B. Place part #17 (funnel) at the top of part #4 (filter tank) by aligning it with part #5 (filter assembly). (Figure E)
Figure E Description: Shows the filter assembly (part #5) positioned inside the filter tank (part #4), with a funnel (part #17) placed on top.
C.1. Cotton Ball: Fill the filter tank evenly with swimming pool filter cotton balls (not included), then remove part #17 (funnel). (Figure F)
C.2. Sand: Add swimming pool filter sand (not included) to the tank evenly, remove part #17 (funnel), and clean the tank's neck. (Figure G)
WARNING
Use only POOL FILTER SAND for this step.
Figure F Description: Illustrates filling the filter tank with cotton balls (not included).
Figure G Description: Illustrates adding filter sand (not included) to the filter tank.
Sand Selection and Loading Requirements:
- Commonly used sand: #20 (0.71MM quartz sand)
- Sand density: 0.1 LB / FT (1.6 KG / M)
- Standard weight for sand loading: 50 LBS
- Maximum sand loading in the tank: Fill up to two-thirds of the filter tank.
Note: REMOVE THE FILTER ASSEMBLY PIPE CAP BEFORE INSTALLING THE VALVE.
Step 4: Pressure Gauge Installation
A. Apply part #3 (large o-ring) at the bottom of part #1 (valve) and place them on the top of part #4 (filter tank). (Figure H) Remove the pressure gauge port plug from the pressure gauge port on the side of part #1 (valve). (Figure I)
B. Clockwise wrap part #18 (pressure gauge)'s thread with Teflon tape. (Figure J)
C. Clockwise screw part #18 (pressure gauge) into the pressure gauge port on the side of part #1 (valve), and then tighten it manually. (Figure K)
Figure H Description: Shows the large O-ring (part #3) being placed on the valve (part #1) before mounting it on the filter tank (part #4).
Figure I Description: Illustrates locating and removing the pressure gauge port plug from the valve (part #1).
Figure J Description: Shows Teflon tape being wrapped clockwise around the threads of the pressure gauge (part #18).
Figure K Description: Illustrates screwing the pressure gauge (part #18) into the designated port on the valve (part #1).
Step 5: Hose Adapter Installation
A. Place part #10 (small o-ring) on the threaded end of each part #11 (hose adapter). (Figure L)
B. Install parts #11 (hose adapters) onto the specified ports on part #1 (valve) and part #15d (pump) (Figure M), then manually tighten the hose adapters.
Figure L Description: Shows a small O-ring (part #10) being placed onto the threaded end of a hose adapter (part #11).
Figure M Description: Illustrates installing hose adapters (part #11) onto the pump inlet/outlet and the valve's pool/waste ports.
Step 6: Tank Attachment
A. Attach part #4 (tank) to the pump and filter base by aligning and inserting the tank feet into the sockets on part #7 (base). (Figure N)
B. Twist clockwise to secure. (Figure N)
Figure N Description: Shows the filter tank (part #4) being attached to the pump and filter base (part #7) by aligning its feet with the base sockets and twisting to secure.
Step 7: Flange Clamp Installation
A. Install and tighten part #2 (flange clamps) around the neck of part #4 (filter tank). (Figure O)
B. Securing both end screws. (Figure O)
Figure O Description: Illustrates installing and tightening the flange clamp (part #2) around the top neck of the filter tank (part #4) using screws.
Step 8: Hose Attachment
A. Slide part #12 (hose clamp(s)) onto part #13a (hose(s)). (Figure P)
B. (Optional) Apply silicone sealant (not included) to part #11 (hose adapter(s)) to prevent leaks.
Figure P Description: Shows a hose clamp (part #12) being slid onto a hose (part #13a), with an optional note about silicone sealant on hose adapters (part #11).
Figure Water Flow Direction Diagram Description: This diagram shows the general flow of water through the system, indicating the WASTE outlet and its connection.
C. Connect part #13a (hose(s)) to part #11 (hose adapter(s)) and tighten part #12 (hose clamp(s)). (Figure Q)
D. (Optional / Recommended) Attach a discharge hose (not included) to the "WASTE" port on the valve to divert water away from the pool bottom during flushing or backwashing.
Figure Q Description: Illustrates connecting the hose (part #13a) to the hose adapter (part #11) and securing it with a hose clamp (part #12). It also labels the pump inlet, pump outlet, pool outlet, and waste outlet ports.
Step 9: Power Connection
A. Refer to the details below for the minimum distance in inches between the ground fault protection socket and the pump and sand filter system. (Figure R)
B. Use an 18 AWG extension cord capable of handling the electrical load of the filter pump.
Figure R Description: Shows recommended minimum distances for electrical connections: minimum 5" (127mm) and minimum 10" (254mm) from the pump and sand filter system to the ground fault protection socket.
Pump Running Time Suggestion Chart
| Pool Capacity (Gallons) | Duration of Each Run (Hours) | Operating Frequency (Hours/Run) |
|---|---|---|
| 300 | 0.5 | 4 |
| 600 | 1.0 | 4 |
| 900 | 1.5 | 4 |
| 1200 | 2.0 | 5 |
| 1500 | 2.5 | 5 |
| 2000 | 4.0 | 5 |
| 2500 | 5.0 | 6 |
| 3000 | 6.0 | 6 |
Operation
Prior to Start-Up
If it is necessary to perform a water pressure test before the initial use to ensure the plumbing system is functioning properly, the following criteria should be followed:
- Engage the services of a professional to perform the water pressure test. Their expertise will ensure accurate and safe testing of the plumbing system.
- Before conducting the test, ensure all XtremepowerUS pump and system components are removed from the plumbing system. This ensures that the test is performed independently of the pump and its components.
WARNING
If the circulation equipment must remain in the plumbing system during the water pressure test, exercise caution and do not apply more than 10 psi pressure to the system. Additionally, before removing the pump strainer cover, be sure to release water pressure.
WARNING
When starting the circulating pump system, ensure that all suction and discharge valves are OPEN, along with the filter air relief valve (if available) on the filter. This critical step is essential for proper pump operation and to prevent potential severe personal injuries.
CAUTION
Operate with caution: This pump and sand filter system operates simply by plugging in to turn on, and power starts immediately. To turn it off, simply unplug, and power is cut off immediately.
NOTE
This pump and sand filter system is designed to work seamlessly with a Swimming Pool Outdoor Programmable Timer outlet, enhancing control and efficiency. Highly recommend using such a timer for optimized performance.
Priming the Pump
- To begin, fill the strainer housing with water up to the level of the suction pipe. If any water leakage is observed from the pump or filter, DO NOT start the pump. In such cases, it is essential to address the leakage issue before proceeding.
- If no leakage occurs, you may proceed to start the pump. However, ensure that you stand at least 10 feet away from the pump and/or filter after starting it.
WARNING
Before operating the pump, ensure it has been properly primed as water is essential for cooling and lubricating the seal.
CAUTION
NEVER OPERATE THE PUMP WITHOUT WATER. Water cools and lubricates the mechanical shaft seal. Running the pump dry can damage the seals, causing leaks, flooding, and voiding the warranty.
CAUTION
Before removing the strainer cover, follow these steps:
- STOP the pump before proceeding.
- CLOSE the valves in the suction and outlet pipes.
- RELEASE ALL PRESSURE from the pump and piping system.
- After removing the strainer cover, fill the strainer housing with water.
- If necessary, clean and lubricate the strainer cover O-ring with silicone based lubricant.
- Replace the strainer cover on the strainer housing.
- OPEN the suction and outlet pipe valves.
- Refill basket with water.
NOTE
Avoid installing 90 elbows directly into the pump inlet or outlet. This will help maintain efficient pump operation.
Priming Instructions:
- Confirm that all connections are secure.
- Clean the pool thoroughly before filling to avoid damage to the pump and filter from excessive dirt and large particles.
WARNING
- Ensure all suction and discharge valves are fully open before starting the system. Failure to do so could result in severe personal injury.
- Before starting the pump, make sure the filter vessel is filled with water. Starting the pump without water may cause damage to the pump.
- Open all pool suction and WASTE lines for free water flow to the WASTE line. Press down and turn the top mount valve handle to the "BACKWASH" position.
- Inspect the valve clamp for proper tightness.
- Prime and activate the pump to fill the filter tank with water.
- Observe the WASTE line for a steady flow of water. Operate the pump for a minimum of 2 minutes or until the backwash water runs clear, to eliminate impurities and fine sand particles from the media.
- Switch off the pump and adjust the valve to the "RINSE" position. Confirm that all pool suction and WASTE lines are open for unrestricted water flow. Avoid running the sand filter dry. Maintain a safe distance from the filter and start the pump.
- Continue running the pump for at least two minutes.
- Turn off the pump and switch the valve to the "Filtration" position. Check that all pool suction and RETURN lines are open, ensuring free water circulation to and from the pool. Keep clear of the filter and initiate the pump.
- The filter will begin its filtering cycle. Verify that water is circulating back into the pool and record the operating pressure with a clean filter.
- Inspect the system for leaks. In case of a leak, turn off the pump before addressing it.
- Monitor the filter pressure as it cleans the pool water. When the pressure gauge shows a 5-10 PSI (0.34-0.69 BAR, this value may change based on the pool's pump and piping) increase over the initial clean filter reading, initiate the BACKWASH cycle for the filter.
After Priming the Pump
- Once the pump is primed, turn it on and open all suction and discharge line valves.
- Allow time for the pump to expel air from the suction lines.
- If there's no water flow within five minutes, stop the pump and re-prime it.
- Check for air leaks and refer to the Troubleshooting section if the pump isn't working correctly.
Checking for Air Bubbles:
- After running the pump for about ten minutes, check the return fittings for air bubbles.
- Continuous air bubbles may indicate a leak in the suction line; fix leaks promptly to avoid further problems.
Controlling Output:
- Keep the gate valve in the suction line fully open while the pump is running.
- To adjust the output, if necessary, use a valve on the return line.
WARNING
Never operate the pump with closed suction or discharge valves.
Valve Functions
CAUTION
Never operate the pump without water.
Backwash (Initial Run)
Use this setting to clean the filter. When the filter pressure gauge rises 5-10 PSI (0.0.34-0.69 BAR, this reading may vary depending on the pool's pump and general piping system) above the start-up clean pressure.
- Turn off the pump and set the valve to the "BACKWASH" position.
- Start the pump and backwash until the water in the sight glass is clear. This usually takes about 2 minutes or less, depending on the amount of dirt accumulated, and then turn off the pump. Proceed to "RINSE".
Figure R Description (Valve Functions): This diagram illustrates the water flow path for the BACKWASH setting. It shows the PUMP connected to the valve's IN port, the POOL port connected to the valve's OUT port, and the WASTE port directing water away. In BACKWASH mode, water flows from PUMP to WASTE, bypassing the POOL.
Rinse (Initial Run)
This ensures that all the dirty water from backwashing is rinsed out of the filter and goes to waste, preventing possible return to the pool.
- After backwashing, keep the pump off and set the valve to "RINSE" position and start the pump for about 0.5 to 1 minute.
- During rinsing, discharge water through the drain pipe. After sufficient rinsing, stop the pump, set the valve to "Filtration", and start the pump for normal filtering.
Figure S Description: This diagram illustrates the water flow path for the RINSE setting. Similar to BACKWASH, water flows from PUMP to WASTE, but this step is shorter and follows backwashing to clear residual dirt.
Filtration (Normal Operation)
For normal filtering and regular vacuuming.
- Turn off the pump. Set the valve to the "FILTRATION" position for regular pool filtration. Then, start the pump.
- Occasionally check the pressure gauge to ensure pressure remains within the normal range 5-10 PSI (0.0.34-0.69 BAR), this reading may vary depending on the pool's pump and general piping system.
- After sufficient filtration, turn off the pump.
Figure T Description: This diagram illustrates the water flow path for the FILTRATION setting. Water flows from PUMP, through the filter, and back to the POOL. The WASTE port is closed.
Winter (For Winterizing)
Separate bonding surfaces to prevent freezing damage.
NOTE
Clearing out all residual water will reduce the risk of freeze damage.
Setting the Valve for Winterization:
- With the pump remaining off, set the valve to the "WINTER" position to open all ports to prevent residual water inside the machine from freezing and causing damage.
Figure U Description: This diagram illustrates the water flow path for the WINTER setting. All ports (PUMP, WASTE, POOL) are open to allow for complete draining of water from the system to prevent freezing.
Storing Pump for Winterization:
- Turn off the power for the pump.
- Drain Water.
- For Sand Filter: Turn the valve to "BACKWASH" for 3 to 5 minutes. Then, set the valve to "WINTER" position.
- For Cotton Ball Filter: Turn off the pool pump power. Locate and open the drain valve at the bottom of the filter tank. Allow the water to drain from the filter. Close the drain valve once draining is complete. Set the valve to "WINTER" position.
- Cover the motor to shield it from severe rain, snow, and ice.
- Avoid wrapping the motor in plastic, as it can lead to condensation and rust on the inside of the motor.
Troubleshooting
DANGER
Turn the pump OFF and disconnect the power source before any corrective work. Wait for the pump's capacitor to discharge completely to prevent electrical hazards.
| ISSUE | CAUSE | CORRECTIVE ACTION |
|---|---|---|
| Pump Won't Start | Improper or loose wiring connections; open switches or relays | Check all connections |
| Tripped circuit breakers | Reset tripped breakers | |
| Blown fuses. | Replace blown fuses in the Circuit Breakers (Applies to older homes) | |
| Mechanical binding and electrical overload | Manually check rotation of motor shaft for free movement with no obstruction | |
| Using a pump timer | If using a pump timer try overriding it to ensure the pump is receiving power. Also check the rocker switch on the back of the pump to confirm the power is on either high or low speed so that the timer can turn the pump on and off to the set speed | |
| Pump Starts then Stops | Undersized wiring | Contact qualified professional to check that the wiring gauge is heavy enough. The wiring should be at least AWG14 |
| Loose connections | Check all connections | |
| Low voltage at motor or power drop (frequently caused by undersized wiring or extension cord use) | Contact qualified professional to check that the wiring gauge is heavy enough. The wiring should be at least AWG14 | |
| Overheating | The pump shouldn't be running for more than 8 hours a day. Ensure that it is either well shaded or run during the cooler times of the day to prevent the bearings from drying out quickly. | |
| Mechanical binding | Manually check rotation of motor shaft for free movement with no obstruction | |
| Electrical overload | Ensure proper grounding and wiring voltage. | |
| Pump Hums but will Not Start | Incorrect Voltage | Check input voltage and wiring connection |
| Incorrect Wiring | Check wiring connections | |
| Mechanical binding | Manually check rotation of motor shaft for free movement with no obstruction | |
| Capacitor failure | Have the capacitor tested by a pool pump repair company. | |
| Pump Won't Prime | Pump Ran Dry | Ensure that the pump is properly primed before its first use. Also, check for any leaks at the connections or in your pipes. The pump basket should always be full while the pump is running; any loss of water in the basket while running or when the pump turns off indicates a leak somewhere. A backflow device can be installed in the suction line of the pool pipes if needed. |
| Empty pump/strainer housing. | Make sure pump/strainer housing is filled with water and cover O-ring is clean. Ensure O-ring is properly seated in the cover O-ring groove. Ensure O-ring is lubricated, and that strainer cover is locked firmly in position. Lubricant will help to create a tighter seal. Fill with water and observe carefully to check for any leaks. | |
| Loose connections on suction side and/or outlet side. | Tighten pipe/union connections. (Any self-priming pump will not prime if there are suction air leaks. Leaks will result in bubbles emanating from return fittings on the pool wall or in the strainer basket.) | |
| Leaking O-ring or packing glands on valves. | Tighten, repair, or replace valves. | |
| Strainer basket or skimmer basket loaded with debris. | Remove strainer housing cover or skimmer cover, clean basket, and refill strainer housing with water. Tighten cover. (If strainer is equipped.) | |
| Low Flow | Suction side clogged. | Contact a qualified repair professional. |
| Clogged or restricted pipe (line) and / or outlet line. | Block off the bottom port of the skimmer to determine if pump will develop a vacuum. You should have 5"-6" of vacuum at the strainer cover (Only your Pool dealer can confirm this with a vacuum gauge). You may be able to check by removing the skimmer basket and holding your hand over the bottom port with skimmer full and pump running. If no suction is felt, check for line blockage. (If strainer is equipped.) A. If pump develops a vacuum, check for blocked suction line. An air leak in the suction piping may be the cause. B. If pump does not develop a vacuum and pump has sufficient "priming water": a. Re-check housing cover and all threaded connections for suction leaks. Disconnect from the breaker and check if all system hose clamps are tight. b. Check voltage to ensure that the motor is rotating at full RPM's. c. Open housing cover and check for clogging or obstruction in suction. Check impeller for debris. Remove and replace shaft seal only if it is leaking. | |
| The pump's location is either too high above the pool water level and/or too far from the pool. | Make sure that the pump height and lines are not further than the manufacturer's recommended maximum distance. | |
| Undersized pool piping. | Correct piping size. | |
| Plugged or restricted discharge line of filter, valve partially closed (high gauge reading). | Sand filters backwash as per manufacturer's instructions; D.E. filters backwash as per manufacturer's instructions; Cartridge filters clean or replace cartridge. | |
| Noisy Pump | Air leak in suction (bubbles issuing from return fittings). | Re-tighten using Teflon tape. |
| Plugged, restricted, or damaged impeller. | Contact a qualified repair professional. Clear blockage and replace the impeller seal. | |
| Squealing sounds that are getting louder over time | Bearings may become noisy over time if not properly maintained. They can be re-greased and should be done with regular pump maintenance, depending on usage. Check for leaks in the seals that may allow water, including chemicals, to work into the bearing ring and wipe out the grease. Any leaking seals should be replaced at once. | |
| Pipe blockage. | Check that all the pipe valves are in the open position. | |
| Pump blockage. | Check if there is any debris blocking inside of the pump. | |
| High Pressure Reading | The filter cotton is hardened due to the excessive dirt inside the filter. | Run the pump in BACKWASH for 10 minutes. |
| Pipe blockage. | Check if the locking ring screws are tightened, and if there are any foreign objects inside the locking ring position. | |
| Water Leakage (Filter Tank's Locking Ring Area) | The damaged o-ring installed. | Adjust or replace the o-ring. |
| The locking ring is not properly installed. | Tighten the screws of the locking ring to ensure proper installation. | |
| Water Discharging (From The Drainage Port During Filtration) | The sealing ring of the 4-way valve is damaged. | Replace with a new valve. |
Maintenance
Pump Maintenance
DANGER
Always ensure the power to the pump is disconnected before starting any work.
- Motors are designed to be self-lubricating, eliminating the need for additional lubrication.
- Check the motor for any blockage of air vents on the motor shell. If any debris is found, remove it after turning off the power source.
- If any leakage is noticed, inspect the shaft seals, and replace them if they show signs of wear.
Pump Protection
- Protection from heat: Shield the motor from direct sunlight by providing shade. Ensure any enclosure used is well-ventilated to prevent overheating. Promote ample cross ventilation to keep the motor cool.
- Protection against dirt: Safeguard the motor from any foreign matter or splashing water. Avoid storing pool chemicals near the motor to prevent potential damage. Refrain from sweeping or stirring up dust near the motor while it's in operation. Remember that motor damage caused by dirt will void the motor warranty.
- Protection against moisture: Shield the motor from splashing pool water and lawn sprinklers. Keep it protected from harsh weather conditions. If the motor gets wet, allow it to dry completely before operating it again. Avoid using the pump if it has been flooded. Note that water damage to the motor will void the motor warranty.
CAUTION
Never wrap the motor with plastic or any other airtight materials. While it's acceptable to cover the motor during a storm or for winter storage, it should never be covered while it is operating or expected to be in operation.
NOTE
When replacing the motor, ensure that the motor support is correctly positioned to adequately support the size of the motor being installed.
Water Chemistry
Maintaining proper water chemistry is essential for clean, sanitary water and to control algae growth in the pool or spa.
Chlorine: Use dry or liquid chlorine (calcium or sodium hypochlorite) daily to ensure clean and sanitary water. Chlorine dissipates due to dirt, germs, sunlight, and wind exposure.
pH Level: Maintain the correct level of acidity or alkalinity in the pool water. Desirable range: 7.2 - 7.4
pH Scale Description: The pH scale ranges from 0 to 14. A pH of 7 is neutral. Values below 7 are acidic, and values above 7 are alkaline. The ideal range for pool water is between 7.2 and 7.4, which is slightly alkaline.
Replacement Parts
Parts Diagram
The following table lists the replacement parts for the Pump and Sand Filter System:
| ITEM | PARTS NO. | DESCRIPTION | QTY |
|---|---|---|---|
| 1 | 647303071001 | 4-WAY VALVE | 1 |
| 2 | 647303076 | FLANGE CLAMP | 1 |
| 3 | 65431041080 | O-RING | 1 |
| 4 | 647303013931 | FILTER TANK | 1 |
| 5 | 647303074 | FILTER ASSEMBLY | 1 |
| 6 | 647303075 | DRAIN PLUG | 1 |
| 7 | 647303012 | PUMP & TANK BASE | 1 |
| 8 | 647201273000 | SCREW M6X25 & NUT M6 | 4 |
| 9 | 647202272000 | SCREW ST5.5X30 & NUT 16X6.5X1 | 2 |
| 10 | 65431021080 | O-RING | 5 |
| 11 | 647303014 | HOSE ADAPTOR | 5 |
| 12 | 97208 | HOSE CLAMP | 1 |
| 13a | 65749014011 | 1 1/2" (32MM)X45CM HOSE | 1 |
| 15d | 72715 | 0.75HP PUMP NECK FITTING | 1 |
| 17 | 65756006000 | FUNNEL | 1 |
| 18 | 97202 | PRESSURE GAUGE W/O-RING 1 1/2MIP | 1 |
| 19 | 91215 | PLUG W/O-RING | 1 |
Disclaimer
PLEASE READ THE FOLLOWING CAREFULLY
The manufacturer and/or distributor have provided the parts list and assembly diagram in this manual for reference purposes only. They do not make any representation or warranty to the buyer that they are qualified to make repairs to the product or replace any parts of the product. In fact, the manufacturer and/or distributor expressly state that all repairs and parts replacements should be undertaken by certified and licensed technicians, and not by the buyer. The buyer assumes all risk and liability arising from their repairs to the original product or replacement parts or arising from their installation of replacement parts. It is strongly advised that qualified professionals handle any repairs or replacements to ensure safety and proper functioning of the product. Improper installation and operation may result in injury, property damage, or voiding of warranty. The manufacturer and/or distributor shall not be held responsible for any accidents, damages, or malfunctions resulting from the buyer's installation and operation of the product. It is essential to follow all safety guidelines and recommendations provided in this manual and to seek professional assistance if unsure about the installation or operation procedures.
Customer Service
If you have any questions about ordering XtremepowerUS pool pumps and replacement parts or pool products, please feel free to contact us using the following contact information:
Customer Service and Technical Support
Phone: (909) 628-0880
Email: customer@xtremepowerusa.com
Hours of Operation: Monday Friday, 9AM 4PM (CST)
