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Dake Corp | Metalworking Machine ToolsDake Corp | Metalworking Machine Tools
Instruction Manual for DAKE models including: Force 25DA, Single Phase Dura-Press Force, Dura-Press Force, Single Phase Force, Force
Dake Machine Manuals | Dake Corp
Metalworking Machine Tools | Dake Corp
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DocumentDocumentDAKE SINGLE PHASE DURA-PRESS Force 25DA INSTRUCTIONAL MANUAL HYPERLINK "https://www.google.com/url?sa=i&rct=j&q=&esrc=s&source=images&cd=&cad=rja&uact=8&ved=2ahUKEwitt5m 7ocLbAhVQXKwKHRlSBhkQjRx6BAgBEAU&url=http://www.centurionsigns.co.uk/product/exclamation-warning- sign/&psig=AOvVaw3FVbTTe_CEDBOrk8LLmp2A&ust=1528485179767197"WARNING! Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 Phone: 800.937.3253 Fax: 800.846.3253 www.dakecorp.com Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Read and understand all instructions and responsibilities before operating. Failure to follow safety instructions and labels could result in serious injury. TABLE OF CONTENTS DAKE STANDARD LIMITED WARRANTY............................................................ 2 RETURN & REFUND POLICY .............................................................................. 4 SAFEGUARDING THE POINT OF OPERATION .................................................. 5 SPECIFICATIONS ................................................................................................ 6 SAFETY ................................................................................................................ 7 SET UP ................................................................................................................. 8 PRESS PLACEMENT .................................................................................. 8 FILLING THE PRESS WILL OIL .................................................................. 8 WIRING INSTRUCTIONS ............................................................................ 9 OPERATION ......................................................................................................... 9 BEFORE FIRST TIME OPERATION............................................................ 9 MAINTENANCE .................................................................................................... 9 LUBRICATION ........................................................................................... 10 HYDRAULIC LINES AND FITTINGS.......................................................... 10 TROUBLESHOOTING ........................................................................................ 11 EXPLODED VIEWS & PART LISTS.................................................................... 12 25 DA WOKRHEAD DIAGRAM.................................................................. 14 ORDERING INFORMATION ............................................................................... 14 909215 1 REV102022 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com DAKE STANDARD LIMITED WARRANTY Finished Machines Dake warrants to the original purchaser the finished machine manufactured or distributed by it to be free from defects in material and workmanship under normal use and service within 1 year (12 months) from the delivery date to the end user. Parts Dake warrants to the original purchaser the component part manufactured or distributed by it to be free from defects in material and workmanship under normal use and service within 30 days from the delivery date to the end user. The standard limited warranty includes the replacement of the defective component part at no cost to the end user. Sale of Service (Repairs) Dake warrants to the original purchaser the component part repaired by Dake Corporation at the manufacturing facility to be free from defects in material and workmanship under normal use and service within 90 days from the return date to the end user, as it pertains to the repair work completed. The standard limited warranty includes repair of the defective component part, at no cost to the end user. Warranty Process Subject to the conditions hereinafter set forth, the manufacturer will repair or replace any portion of the product that proves defective in materials or workmanship. The manufacturer retains the sole right and option, after inspection, to determine whether to repair or replace defective equipment, parts or components. The manufacturer will assume ownership of any defective parts replaced under this warranty. All requested warranty claims must be communicated to the distributor or representative responsible for the sale. Once communication has been initiated, Dake Customer Service must be contacted for approval: Phone: (800) 937-3253 Email: customerservice@dakecorp.com When contacting Dake, please have the following information readily available: - Model # - Serial # - Sales Order # Purchasers who notify Dake within the warranty period will be issued a Case number and/or a Return Material Authorization (RMA) number. If the item is to be returned per Dake's request, the RMA number must be clearly written on the exterior packaging. Any item shipped to Dake without an RMA will not be processed. 909215 2 REV102022 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Warranty Exceptions: The following conditions are not applicable to the standard limited warranty: (a) Part installation or machine service was not completed by a certified professional, and is not in accordance with applicable local codes, ordinances and good trade practices. (b) Defects or malfunctions resulting from improper installation or failure to operate or maintain the unit in accordance with the printed instructions provided. (c) Defects or malfunctions resulting from abuse, accident, neglect or damage outside of prepaid freight terms. (d) Normal maintenance service or preventative maintenance, and the parts used in connection with such service. (e) Units and parts which have been altered or repaired, other than by the manufacturer or as specifically authorized by the manufacturer. (f) Alterations made to the machine that were not previously approved by the manufacturer, or that are used for purposes other than the original design of the machine. 909215 3 REV102022 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com RETURN & REFUND POLICY Thank you for purchasing from Dake! If you are not entirely satisfied with your purchase, we are here to help. Returns All Dake manufactured / distributed machines, parts and couplings include a 30-day return option. These policies are valid from the date of final shipment to the end user. To be eligible for a return, the item must be unused and in the same condition as received. All requested warranty claims must be communicated to the distributor or representative responsible for the sale. Once communication has been initiated, Dake Customer Service must be contacted for approval: Phone: (800) 937-3253 Email: customerservice@dakecorp.com Once the return request has been approved by Customer Service, a representative will supply a Return Material Authorization (RMA) number. The returned item must have the provided RMA number clearly marked on the outside packaging. Any item received without an RMA number clearly visible on the packaging will not be processed. An RMA number can only be provided by the Dake Customer Service team and must be obtained prior to the return shipment. Refunds Once the item has been received and inspected for damages, a representative will notify the requestor referencing the provided RMA number. If the return is approved, a refund will be issued to the original method of payment, less a 20% restocking fee. The restocking fee may be waived if an order is placed at the time of return with like-value merchandise. Transportation costs are the responsibility of the end user and will not be credited upon return approval. Any item that is returned after the initial 30 days or has excessive/obvious use will not be considered for a full refund. 909215 4 REV102022 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com SAFEGUARDING THE POINT OF OPERATION ANSI B11.2 - Hydraulic Power Presses Safety Requirements for Construction, Care, and Use It is important that Dake press users have a clear understanding of their responsibility involving the care and use of their Dake hydraulic press, including point-of-operation safe guards. Dake strongly recommends that Dake press users obtain a copy of the current American National Standard Institute (ANSI) B11.2 standard, for a more complete understanding of their responsibilities. ANSI B11.2 states the following, relative to point of operation safeguarding: "Normally, only the employer (press user) can determine the requirements of the press productions system components, including the dies and methods for feeding. Therefore, the employer is ultimately responsible to designate and provide the point-of-operation safeguarding system." The standard also discusses additional responsibilities of the employer. Some of the key responsibilities are: · The employer is responsible for the safety, use, and care of the hydraulic power press production system. · The employer is responsible to consider the sources of hazards for all tasks to be implemented on the hydraulic power press production system. · The employer is required to eliminate, or control identified hazards in the scope of their work activity. · The employer is responsible for the training of personnel, caring for, inspecting, maintaining, and operating hydraulic press production systems to ensure their competence. · The employer is responsible to provide and ensure that point-of-operation safeguarding is used, checked, maintained, and where applicable, adjusted on every production operation performed on a press production system. A complete and current copy of the ANSI B.11.2 standard can be obtained by contacting the following: American National Standards Institute 1430 Broadway New York, NY 10018 AMT The Association for Manufacturing Technology 7901 Westpark Drive McLean, VA 22102 909215 5 REV102022 SPECIFICATIONS Model Number Capacity Horse Power Voltage Ram Travel Pressing Speed Width between uprights Max. ram to table Height Base Weight Force 25DA 909215 25 tons 1 HP 110V Single Phase 10" 10 ipm 28" 44" 88" 30" x 38" 3,450 lbs. Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com In the space provided record the serial number and model number of the machine. This information is only found on the black and gold Dake tag shown below. If contacting Dake this information must be provided to assist in identifying the specific machine. Serial No. Model No. Install Date: 909215 6 REV102022 SAFETY Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com This is the safety alert symbol. When you see this symbol on your press be alert to the potential for personal injury. Employer is responsible to perform a hazard/PPE assessment before work activity. Label Placement View Label Part No. 300168 Label Part No. 76462 Label Part No. 84399 Label Part No. 302070 Label Part No. 84395 Label Part No. 84487 909215 7 REV102022 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Follow recommended precautions and safe operating practices. It is important that the operator understand all safety instruction listed below in order to prevent damage to themselves, others, or the machine: · Carefully read all the safety messages in this manual and on your press safety labels. Keep safety labels in good condition. Replace missing or damaged safety labels. · Do not alter this press from its original design. · Do not make repairs or adjustments to any hydraulic system unless you are competent or working under competent supervision. · Only use Dake original parts. · This machine is intended to be operated by one person. This person should be conscious of the ram movement not only for themselves but also for persons in the immediate area of the machine. · This press is not intended for pulling operations. Personal injury or machine damage can result. SET UP PRESS PLACEMENT · The press needs to be placed so that it has a safety perimeter of 2-1/2 feet on all sides from any other objects or machines. · Press should be placed on level floor with base angles touching the floor at all points. Use shims where necessary. FILLING THE PRESS WILL OIL Fill the reservoir with DTE 24 Mobil hydraulic oil or equivalent. a. 25DA holds 2 gallons of oil. Make sure the oil is new and be cautious no contaminants get in while filling the reservoir. b. Oil should be changed about once a year. 909215 8 REV102022 WIRING INSTRUCTIONS Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com WARNING: A licensed qualified electrician that follows all state and local laws must wire and install electrics on this press. 110 Volt 19.4 AMPS For 110 volts this machine is ready to plug in. The machine can be wired 220-volt single phase. Always follow the wiring diagram provided in the moor cover when converting to 220-volt single phase. A cord and plug that is rated for a specific voltage and amperage must be used. This rating can be found on the motor. 220 Volt Single Phase The press new is shipped out as a 110-volt machine. If wiring must be changed to suit 220-volt single phase. 1. The leads on the motor must be changed to fit 220-volt, 17.2 amps, follow the diagram on the motor. 2. Install plug and wire that fits the rating on the motor, the plug and wire must be rated for the voltage and amperage listed on the motor. OPERATION BEFORE FIRST TIME OPERATION 1. Make sure the reservoir is filled with 3 gallons of Mobil DTE 24 hydraulic fluid or equivalent. 2. Turn the on/off power (toggle) switch to the "on" position (up). 3. Move the control lever down, this will advance the ram in the downward position. 4. Release the control lever and the ram will stop all movement. 5. Move the control lever to the up position and the ram with move up. 6. When the press is new be sure to move the ram up and down to work out any air that may be in the system. WARNING: When using the control lever in pressing operations or to return the ram stop applying pressure once the handle reaches its positive stop. Applying additional force on the lever does not increase ram speed and will lead to premature damage of the valve. MAINTENANCE 909215 9 REV102022 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com LUBRICATION Keep all working parts of press well oiled for easier operation. Also, keep a light film of oil over the entire surface of the ram to prevent rust. HYDRAULIC LINES AND FITTINGS If there is ever any maintenance done with the hydraulic components below is how to reinstall all components. Item 1 2 3 4 5 6 7 8 9 Part No. 72050 73425 72047 302938 69671 72402 302183 302061 302224 909215 10 REV102022 TROUBLESHOOTING Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com SYMPTOM Ram runs jerky while moving up and down Machine will not build desired pressure Pins are shearing or bending Oil Leaks around the ram Oil leaks around holes other than the ram Ram will not extend the full 10 inches Hydraulic gauge will not read pressure Motor will not start Motor overheats and shut down CAUSE Air is in the system Relief valve needs to be reset Relief valve needs to be reset Cylinder seals are worn or damaged Bolts need to be tightened Oil level is too low Hydraulic gauge is bad No power to press Duty cycle time is exceeded Extension cord is being used SOLUTION This press has a selfbleeding system, continue to run the ram up and down approximately 15 times. Remove octane cap from back of manifold and adjust set screw to correct pressure. WARNING: Do not exceed 2413 PSI Remove octane cap from back of manifold and adjust set screw to correct pressure. WARNING: Do not exceed 2413 PSI Replace cylinder seals Tighten bolts around the ram Re-fill the reservoir with oil Replace hydraulic gauge Double check electrical cord Check the duty cycle time on the motor. (Has no cooling fan, 15-20 minutes) Extension cord will lower the APMS and will cause overheating of the motor. Remove cord. 909215 11 REV102022 EXPLODED VIEWS & PART LISTS Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com 909215 12 REV102022 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Item 1 2 3 4 5 6 7 8 9 11 12 13 20 23 24 25 27 28 29 30 31 32 33 34 Part Description Frame 1/2" - 13NC x 2 3/4" 1/2" Channel Washer Work-head Assembly 1/2" Lock Washer 1/2" - 13 Hex Nut Base Angle 1/2" 13 x 1-1/2" Grade 5 Table Pin Table Channel 1/2" Lock Washer 1/2" - 13 Hex Nut Nose Piece Hydraulic Power Unit 5/16" - 18NC x 1" 5/16" Flat Washer Warning Label Warning Label 3-IN-1 Warning Label Safety Instructions Warning Label DAKE Name Plate Made In USA Plate Table Plates Part No. Qty 86684 1 43355 4 43657 4 716640 1 43647 4 43916 4 978 2 43349 4 85407 2 86682 1 43644 4 43916 4 86683 1 300265PU 1 43315 4 43632 4 84487 1 84399 1 300168 1 76462 1 84395 1 81002 1 76936 1 85508 2 PARTS NOT ILLISTRATED Item Description Breather Vent & Elbow Reservoir fill port Eyebolts Triangular Snap Hooks Coil Chain Gauge Tons/PSI Reservoir 2 Gallons Valve Kit Fittings, hoses, valve, manifold, bolts, & O-rings Optional Check Valve Optional Relief Valve 290-3625 PSI or 20-250 Bar Optional Relief Valve 43.5-435 PSI or 3-30 Bar Bolts SHC #10-24 x 1-3/4" Mounting bolts for valve only Bolts SHC #10-24 x 2-3/4" Mounting bolts for valve, relieve valve, or check valve Bolts SHC #10-24 x 4-1/2" Mounting bolts for valve, relieve valve, or check valve 909215 13 Part No. 300267 300284 300285 78477 302938 300269 300265KIT 302071 301949 302197 43403 76749 302221 Qty 1 2 4 2 1 1 1 1 1 1 4 4 4 REV102022 25 DA WOKRHEAD DIAGRAM Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com Please contact factory for current prices. Item Description Part # A Piston 86463 B Cylinder Flange 86462 C Cylinder 86461 D Socket Head Cap Screw 43471 E O-Ring 79881 F Seal 79880 G Wear Ring 78486 H Wear Ring 79840 J O-Ring Seal 79882 - Workhead Assembly 716640 Workhead repair kit Kit includes items: 716698 E,F,G,H and J ORDERING INFORMATION Parts are available for direct purchase from Dake or through a distributor. When placing a parts order, you will need to provide the part number, name of part, and model number. All parts shipped F.O.B. Factory in Grand Haven, MI. 909215 14 REV102022 Dake Corporation 1809 Industrial Park Dr Grand Haven, MI 49417 www.dakecorp.com 909215 15 REV102022