Table of Contents
Control Panel
Diagram showing the components of the control panel.
| Ref No | Part No | Qty | Description |
|---|---|---|---|
| 1 | 84004066 | 1 | PANEL-CONTROL |
| 2 | 209675GS | 1 | BREAKER-CIRCUIT |
| 3 | 191481GS | 1 | BOOT, Breaker Circuit |
| 4 | 84003978 | 1 | ASSY_LED |
| 5 | 311377GS | 1 | COVER, Knob |
| 6 | 707223 | 1 | KNOB |
| 7 | 706790 | 1 | COVER |
| 8 | 311384GS | 1 | VALVE, Fuel |
| 9 | 707303 | 1 | CHOKE |
| 10 | 706558 | 1 | SWITCH-PUSHBUTTON |
| 11 | 771819 | 1 | MODULE |
| 12 | 771823 | 2 | PUSHNUT |
| 13 | 707309 | 1 | SWITCH-MICRO |
| 14 | 311442GS | 1 | SWITCH |
| 15 | 709526 | 2 | OUTLET-GFCI |
| 16 | 312689GS | 1 | OUTLET, TL30A |
| 17 | 706438 | 1 | PORT-USB |
| 18 | 189156GS | 1 | HHCS, M6-1.0 x 25 |
| 19 | 26850GS | 1 | WASHER, Ext. M6 - 1/4" Shakeproof |
| 20 | 70005GS | 1 | WSHR, M6, SS, LOCK |
| 21 | 70007GS | 1 | WASHER |
| 22 | 87680GS | 7 | NUT, M6 - 1.0 Wing |
| 23 | 706582 | 1 | COVER-OUTLET |
| 24 | 706822 | 1 | COVER-OUTLET |
| 25 | 706897 | 1 | COVER-OUTLET |
| 26 | 707225 | 1 | COVER-ROPE |
| 27 | 84003980 | 2 | FERRITE |
| 28 | 84004001 | 1 | LED-REMOTE |
| 29 | 84003982 | 1 | RECTIFIER |
| 30 | 771829 | 2 | PLATE |
| 31 | 771830 | 1 | BRACKET |
| 32 | 707238 | 1 | WIRE-HARNESS, CPNL |
| 33 | 707245 | 1 | WIRE-HARNESS, DATA |
Main Unit
Diagram showing the main components of the generator unit.
| Ref No | Part No | Qty | Description |
|---|---|---|---|
| 1 | 84004058 | 1 | HOUSING-TOP (Includes Items 6, 10, 21 & 43) |
| 2 | 706032 | 1 | GRILLE |
| 3 | 706053 | 1 | HEAT SHIELD |
| 4 | 705995 | 1 | KIT-NUT |
| 5 | --- | 0 | Non-Service Part (See Control Panel View) |
| 6 | 84004062 | 1 | DECAL |
| 7 | 772189 | 1 | MOUNT-VIBRATION |
| 8 | 706268 | 1 | HANDLE |
| 9 | 706138 | 1 | GRILL-REAR |
| 10 | 84004063 | 1 | DECAL |
| 11 | 706282 | 1 | AXLE (Includes Item 49) |
| 12 | 84003985 | 1 | MODULE-CONTROL |
| 13 | 84004057 | 1 | DECAL |
| 14 | 772185 | 1 | SCREW |
| 15 | 771822 | 1 | COVER-SIDE (Includes Item 13) |
| 16 | 705994 | 2 | SPACER |
| 17 | 707462 | 1 | FILTER |
| 18 | 706319 | 2 | SEAL, O-Ring (Includes item 51) |
| 19 | 797327 | 1 | SEAL, O-Ring |
| 20 | 84004065 | 1 | HOUSING-BOTTOM (Includes Item 21) |
| 21 | 84002468 | 1 | DECAL |
| 22 | 707460 | 1 | OIL DRAIN |
| 23 | 311346GS | 1 | DECAL |
| 24 | 84004055 | 1 | DECAL |
| 25 | 319587GS | 1 | CAP-FUEL |
| 26 | 84004059 | 1 | DECAL |
| 27 | 705996 | 1 | GAUGE-FUEL |
| 28 | 314440GS | 2 | SCREW |
| 29 | 313462GS | 1 | DECAL |
| 30 | 84004060 | 1 | TANK-FUEL |
| 31 | 707435 | 1 | SEAL |
| 32 | 707436 | 1 | HOSE-FUEL |
| 33 | 706540 | 1 | HOLDER-INVERTER |
| 34 | 707456 | 1 | HOSE-VAPOR |
| 35 | 707461 | 1 | ASSY-OIL FILL |
| 36 | 590965 | 2 | NUT |
| 37 | 706317 | 1 | MUFFLER |
| 38 | 707459 | 1 | BOLT |
| 39 | 797770 | 1 | GASKET, Exhaust |
| 40 | 790153 | 1 | ARRESTOR, Spark |
| 41 | 707458 | 1 | DECAL |
| 42 | 707457 | 1 | HOSE-FUEL |
| 43 | 707463 | 1 | DECAL |
| 44 | 707586 | 1 | HANDLE-STARTER |
| 45 | 707640 | 1 | SEAL-FOAM |
| 46 | 596106 | 1 | AIR FILTER |
| 47 | 771591 | 2 | CLAMP |
| 48 | 596700 | 2 | TUBE-AIR INTAKE |
| 49 | 771593 | 2 | E-RING |
| 50 | 771592 | 2 | WASHER |
| 51 | 771637 | 2 | HUBCAP |
| 52 | 707650 | 1 | FUNNEL |
| 53 | 100005 | 1 | OIL-4 CYCLE 30W 18OZ. |
| 54 | 84004007 | 1 | MODULE-CO |
| 900 | 19N236-0001-G1 | 1 | ENGINE (*Includes items 900, 900-10 and 900-20) (Refer to ENGINE Documentation for Alternator Service Information.) |
| 900-10 | --- | 0 | ALTERNATOR (Refer to ENGINE Documentation for Alternator Service Information.) |
| 900-20 | --- | 0 | COVER (Refer to ENGINE Documentation for Alternator Service Information.) |
Wiring Diagram
A schematic illustrating the electrical connections of the generator. Key components include ignition coil, main winding, DC winding, stepper motor, low voltage power winding, throttle switch, shut down switch, and reset switch.
WARNING: Generator Voltage Could Cause Electrical Shock or Burn Resulting in Death Or Serious Injury. To Avoid Electrical Shock Or Burn Hazard, Please Refer Service To Qualified Personnel.
Wiring Schematic
A detailed wiring schematic showing the flow of electrical current, including rectifying bridge, DC winding, stepper motor, low voltage power winding, main windings, ignition power winding, engine ignition module, throttle switch, shut down switch, trigger, LOS switch, reset switch, control module, and various LEDs (Green Run, Yellow Run, Red Overload, Red Low Oil).
Torque Specification Chart
This section provides torque specifications for standard metric and machine hardware. It includes charts for different property classes and grades, along with guides for identifying hardware sizes and corresponding wrench sizes.
Torque Specification Chart (Standard Metric Machine Hardware)
| Property Class | M3 | M4 | M5 | M6 | M7 | M8 | M10 | M12 | M14 | M16 | M18 | M20 | M22 | M24 | M27 | M30 | M33 | M36 | M39 | |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Class 5.6 | in/lbs | in/lbs | in/lbs | in/lbs | in/lbs | in/lbs | in/lbs | in/lbs | in/lbs | in/lbs | in/lbs | in/lbs | in/lbs | in/lbs | in/lbs | in/lbs | in/lbs | in/lbs | in/lbs | |
| Class 5.6 | 5.88 | 13.44 | 26.4 | 44.64 | 5.2 | 7.7 | 15 | 26 | 42 | 64 | 89 | 126 | 169 | 217 | 320 | 435 | 590 | 759 | 988 | |
| Class 8.8 | 0.56 | 1.28 | 2.50 | 4.3 | 5.2 | 7.1 | 10.5 | 17.7 | 24 | 43 | 58 | 88 | 121 | 177 | 230 | 390 | 530 | 733 | 995 | 1349 |
| Class 10.9 | 1.28 | 2.90 | 5.75 | 9.9 | 12.1 | 16.5 | 23 | 35 | 58 | 101 | 132 | 202 | 275 | 375 | 733 | 995 | 1350 | 1830 | 2249 | |
| Class 12.9 | 1.80 | 4.10 | 8.10 | 14 | 16.9 | 23 | 25 | 34 | 40 | 67 | 71 | 138 | 165 | 230 | 1032 | 1401 | 1902 | 2441 | 3163 |
Torque Specification Chart (Standard Machine Hardware)
| Hardware Grade | 8-32 | 8-36 | 10-24 | 10-32 | 1/4-20 | 1/4-28 | 5/16-18 | 5/16-24 | 3/8-16 | 3/8-24 | 7/16-14 | 7/16-20 | 1/2-13 | 1/2-20 | 9/16-12 | 9/16-18 | 5/8-11 | 5/8-18 | 3/4-10 | 3/4-16 | 7/8-9 | 7/8-14 | 1-8 | 1-12 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| SAE Grade 2 | ft/lbs | ft/lbs | ft/lbs | ft/lbs | ft/lbs | ft/lbs | ft/lbs | ft/lbs | ft/lbs | ft/lbs | ft/lbs | ft/lbs | ft/lbs | ft/lbs | ft/lbs | ft/lbs | ft/lbs | ft/lbs | ft/lbs | ft/lbs | ft/lbs | ft/lbs | ft/lbs | ft/lbs |
| SAE Grade 2 | 19 | 20 | 27 | 31 | 66 | 76 | 11 | 12 | 20 | 23 | 30 | 35 | 50 | 55 | 65 | 75 | 90 | 100 | 160 | 180 | 140 | 155 | 220 | 240 |
| SAE Grade 5 | 2.1 | 2.3 | 3.1 | 3.5 | 7.6 | 8.6 | 15.0 | 16.3 | 27.2 | 31.3 | 40.8 | 47.6 | 68.0 | 74.8 | 88.4 | 102.0 | 122.4 | 136 | 217.6 | 244.8 | 190.4 | 210.8 | 299.2 | 326.4 |
| SAE Grade 8 | 3.4 | 3.5 | 4.9 | 5.5 | 10.9 | 13.6 | 23.1 | 25.8 | 40.8 | 47.6 | 68.0 | 74.8 | 102.0 | 122.4 | 149.6 | 163.2 | 204.0 | 244.8 | 353.6 | 408.0 | 544.0 | 598.4 | 788.8 | 870.4 |
| SAE Grade 8 | 4.6 | 4.9 | 6.8 | 7.7 | 16.3 | 19.0 | 34.0 | 34.0 | 61.2 | 68.0 | 95.2 | 108.8 | 149.6 | 163.2 | 204.0 | 231.2 | 299.2 | 326.4 | 525.0 | 571.2 | 816.0 | 897.6 | 1,244.0 | 1,360.0 |
Hardware Identification
Nut, M8
Screw, M8-1.25 x 25
Nut, 1/2-16
Screw, 1/2-16 x 2
Illustrations of common hardware types: Hex Head Capscrew, Carriage Bolt, Washer, Hex Nut, Lockwasher.
Standard Hardware Sizing
When a washer or nut is identified as 1/2" (M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads).
When bolt or capscrew is identified as 1/2 - 16 x 2" (M8 - 1.25 x 50), this means the Nominal size, or body diameter is 1/2 inch (8mm metric thread diameter), the second number, 16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm).
Wrench & Fastener Size Guide
1/4" Bolt or Nut: Wrench-7/16"
M6 Bolt or Nut: Wrench-10mm
5/16" Bolt or Nut: Wrench-1/2"
M8 Bolt or Nut: Wrench-13mm
3/8" Bolt or Nut: Wrench-9/16"
M10 Bolt or Nut: Wrench-17mm
7/16" Bolt or Nut: Wrench (Bolt)-5/8", Wrench (Nut)-11/16"
M12 Bolt or Nut: Wrench-19mm
1/2" Bolt or Nut: Wrench-3/4"
M14 Bolt or Nut: Wrench-22 mm
