Owner's Manual for MEAN WELL models including: PWM-120-12, PWM-120-24, PWM-120-36, PWM-120-48, PWM-120 Series 120W Constant Voltage Output LED Driver, PWM-120 Series, 120W Constant Voltage Output LED Driver, Constant Voltage Output LED Driver, Voltage Output LED Driver, Output LED Driver, LED Driver, Driver
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DocumentDocument120W Constant Voltage PWM Output LED Driver PWM-120 series User's Manual 2 (for DA2-Type only) AC Input: 100-240Vac (for DA2-Type only) IP67 IS 15885 THOMAS SAMUEL THOMAS SAMUEL 05 except for 12DA type File Name:PWM-120-SPEC 2024-09-25 120W PWM Output LED Driver PWM-120 series SPECIFICATION MODEL PWM-120-12 PWM-120-24 PWM-120-36 PWM-120-48 DC VOLTAGE 12V 24V 36V RATED CURRENT 10A 5A 3.4A RATED POWER 120W 120W 122.4W OUTPUT DIMMING RANGE 0 ~ 100% PWM FREQUENCY (Typ.) 1.47kHz for Blank/DA-Type, 2.5kHz for DA2-Type SETUP, RISE TIME Note.2 Note.9 500ms, 80ms/ 230VAC or 115VAC HOLD UP TIME (Typ.) 16ms/230VAC or 115VAC VOLTAGE RANGE Note.3 90 ~ 305VAC 127 ~ 431VDC (Please refer to "STATIC CHARACTERISTIC" section) FREQUENCY RANGE 47 ~ 63Hz POWER FACTOR (Typ.) PF>0.97/115VAC, PF>0.96/230VAC, PF>0.93/277VAC @ full load (Please refer to "POWER FACTOR (PF) CHARACTERISTIC" section) 48V 2.5A 120W TOTAL HARMONIC DISTORTION THD< 20%(@load60%/115VAC, 230VAC; @load75%/277VAC) (Please refer to "TOTAL HARMONIC DISTORTION" section) INPUT EFFICIENCY (Typ.) 88.5% 90% 90% AC CURRENT (Typ.) 1.3A / 115VAC 0.65A / 230VAC 0.55A / 277VAC INRUSH CURRENT (Typ.) COLD START 60A(twidth=520s measured at 50% Ipeak) at 230VAC; Per NEMA 410 90.5% MAX. NO. of PSUs on 16A CIRCUIT BREAKER 4 units (circuit breaker of type B) / 6 units (circuit breaker of type C) at 230VAC LEAKAGE CURRENT <0.25mA / 277VAC NO LOAD/STANDBY POWER CONSUMPTION No load power consumption<0.5w for blank-type;standby power consumption<0.5W for DA-type/DA2-type OVERLOAD 108 ~ 130% rated output power Hiccup mode, recovers automatically after fault condition is removed SHORT CIRCUIT PROTECTION OVER VOLTAGE 12V/24V hiccup mode and 36V/48V shut down mode(including DA-type/except for DA2-type) Hiccup mode,recovers automatically after fault condition is removed (only for DA2-type) 15 ~ 17V 28 ~ 34V 41 ~ 46V 54 ~ 60V Shut down o/p voltage, re-power on to recover OVER TEMPERATURE Shut down o/p voltage, re-power on to recover WORKING TEMP. Tcase=-40 ~ +90 (Please refer to " OUTPUT LOAD vs TEMPERATURE" section) MAX. CASE TEMP. Tcase=+90 ENVIRONMENT WORKING HUMIDITY 20 ~ 95% RH non-condensing STORAGE TEMP., HUMIDITY -40 ~ +80, 10 ~ 95% RH TEMP. COEFFICIENT ±0.03%/ (0 ~ 45,except 0 ~ 40 for 12V) VIBRATION 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes UL8750( type "HL" )(except for 12DA type), CSA C22.2 No. 250.13-12; ENEC BS EN/EN61347-1, BS EN/EN61347-2-13, SAFETY STANDARDS Note.5 BS EN/EN62384 independent, IP67,BIS IS 15885(Part2/Sec13)(for 12,24 Blank and DA2 Type), EAC TP TC 004, GB19510.1,GB19510.14 approved; Design refer to BS EN/EN60335-1; According to BS EN/EN61347-2-13 appendix J suitable for emergency installations(EL)(AC Input: 100-240Vac)(for DA2-Type only) DALI STANDARDS IEC62386-101, 102, 207,251 for DA/DA2-Type only, Device type 6(DT6) SAFETY & WITHSTAND VOLTAGE I/P-O/P:3.75KVAC; I/P-DA:1.5KVAC; O/P-DA:1.5KVAC EMC ISOLATION RESISTANCE I/P-O/P:100M Ohms / 500VDC / 25/ 70% RH OTHERS NOTE EMC EMISSION Note.6 EMC IMMUNITY Compliance to BS EN/EN55015, BS EN/EN61000-3-2 Class C (@load60%) ; BS EN/EN61000-3-3,GB/T 17743, GB17625.1;EAC TP TC 020 Compliance to BS EN/EN61000-4-2,3,4,5,6,8,11; BS EN/EN61547, light industry level (surge immunity Line-Line 2KV), EAC TP TC 020 MTBF DIMENSION 2243.7K hrs min. Telcordia SR-332 (Bellcore) ; 191*63*37.5mm (L*W*H) 228.7K hrs min. MIL-HDBK-217F (25) PACKING 0.97Kg; 15pcs/15.6Kg/0.87CUFT 1. All parameters NOT specially mentioned are measured at 230VAC input, rated current and 25 of ambient temperature. 2. De-rating may be needed under low input voltages. Please refer to "STATIC CHARACTERISTIC" sections for details. 3. Length of set up time is measured at first cold start. Turning ON/OFF the driver may lead to increase of the set up time. 4. The driver is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again. (as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf) 5. This series meets the typical life expectancy of >50,000 hours of operation when Tcase, particularly tc point (or TMP, per DLC), is about 75or less. 6. Please refer to the warranty statement on MEAN WELL's website at http://www.meanwell.com 7. The ambient temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan models for operating altitude higher than 2000m(6500ft). 8. For any application note and IP water proof function installation caution, please refer our user manual before using. https://www.meanwell.com/Upload/PDF/LED_EN.pdf 9. Based on IEC 62386-101/102 DALI power on timing and interruption regulations, the set up time needs to test with a DALI controller which can support for DALI power on function, otherwise the set up time will be higher than 0.5 second for DA type. Product Liability DisclaimerFor detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx File Name:PWM-120-SPEC 2024-09-25 120W PWM Output LED Driver DIMMING OPERATION PWM-120 series AC/L(Brown) AC/N(Blue) PWM-120 Dimming principle for PWM style output Dimming is achieved by varying the duty cycle of the output current. Output DC current ON Io=0A OFF TON T DIM+(Purple)* DIM-(Pink)** +V(Red)(Brown for DA-type) -V(Black)(Blue for DA-type) * DIM+ for Blank-Type DA+ for DA/DA2-type * *DIM- for Blank-Type DA- for DA/DA2-type TON Duty cycle(%) = ×100% T Output PWM frequency : 1.47kHz for Blank/DA-Type 2.5kHz for DA2-Type 3 in 1 dimming function (for Blank-Type) Apply one of the three methodologies between DIM+ and DIM-: 0 ~ 10VDC, or 10V PWM signal or resistance. Dimming source current from power supply: 100A (typ.) Applying additive 0 ~ 10VDC +V + LED Strips -V DIM+ DIM- - + Additive Voltage - "DO NOT connect "DIM- to -V" + - 10% 0.15% 0.6V 1V Duty cycle of output current (%) 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V Dimming input: Additive voltage Applying additive 10V PWM signal (frequency range 100Hz ~ 3KHz): +V + LED Strips -V DIM+ DIM- Additive PWM signal "DO NOT connect "DIM- to -V" + - 10% 0.15% 6% 10% Duty cycle of output current (%) 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Duty cycle of additive 10V PWM signal dimming input File Name:PWM-120-SPEC 2024-09-25 120W PWM Output LED Driver PWM-120 series Applying additive resistance: +V + LED Strips -V DIM+ DIM- Additive Resistance "DO NOT connect "DIM- to -V" + - 10% 0.15% 6K/N 10K/N Duty cycle of output current (%) 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% Short 10K/N 20K/N 30K/N 40K/N 50K/N 60K/N 70K/N 80K/N 90K/N 100K/N (N=driver quantity forsynchronizeddimmingoperation) Dimming input: Additive resistance Note : 1. Min. duty cycle of output current is about 0.15%, and the dimming input is about 6K or 0.6VDC, or 10V PWM signal with 6% duty cycle. 2. The duty cycle of output current could drop down to 0% when dimming input is less than 6K or less than 0.6VDC, or 10V PWM signal with duty cycle less than 6%. DALI Interface (primary side; for DA/DA2-Type) Apply DALI signal between DA+ and DA-. DALI protocol comprises 16 groups and 64 addresses. First step is fixed at 0.2% of output File Name:PWM-120-SPEC 2024-09-25 LOAD (%) 120W PWM Output LED Driver OUTPUT LOAD vs TEMPERATURE PWM-120 series 100 80 230VAC Input only 60 50 40 20 12V only -40 -25 0 15 30 40 45 50 60 AMBIENT TEMPERATURE,Ta () 70 (HORIZONTAL) LOAD (%) 100 80 230VAC Input only 60 40 20 -40 -25 0 20 45 65 75 85 90 (HORIZONTAL) Tcase () STATIC CHARACTERISTIC 100 90 80 70 60 50 40 90 100 125 135 145 155 165 175 180 200 230 305 INPUT VOLTAGE (V) 60Hz De-rating is needed under low input voltage. TOTAL HARMONIC DISTORTION (THD) 48V Model, Tcase at 80 30% 25% 20% 277VAC 15% 230VAC 115VAC 10% 5% 0% 50% 60% 70% 80% 90% 100% LOAD EFFICIENCY(%) PF POWER FACTOR (PF) CHARACTERISTIC Tcase at 80 1 .0 0 0 .9 5 0 .9 0 0 .8 5 0 .8 0 0 .7 5 0 .7 0 0 .6 5 0 .6 0 0 .5 5 0 .5 0 0 .4 5 0 .4 0 0 .3 5 0 .3 0 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% (75W) LOAD 277V 230V 115V EFFICIENCY vs LOAD PWM-120 series possess superior working efficiency that up to 90.5% can be reached in field applications. 48V Model, Tcase at 80 92 91 90 89 88 87 86 85 84 83 82 81 80 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 277V 230V 115V LOAD THD LOAD (%) File Name:PWM-120-SPEC 2024-09-25 120W PWM Output LED Driver PWM-120 series LIFETIME LIFETIME(Kh) 120 100 80 60 40 20 0 20 30 40 50 60 70 80 90 Tcase( ) File Name:PWM-120-SPEC 2024-09-25 120W PWM Output LED Driver PWM-120 series Block Diagram EMI FILTER I/P & RECTIFIERS PFC CIRCUIT POWER SWITCHING O.T.P. O.L.P. PWM & PFC CONTROL RECTIFIERS & FILTER PFC fosc : 50~120KHz PWM fosc : 60~130KHz O.L.P. DIMMING CIRCUIT DETECTION CIRCUIT +V -V DIM+ DIM- O.V.P. Mechanical Specification Blank-Type Case No. PWM-120 Unit:mm Tolerance:±1 300±20 AC/L(Brown) AC/N(Blue) 50±3 SJTW 18AWG×2C 5 191 5 63 31.5 2-4.5 T case tc 95.5 5 tc : Max. Case Temperature 5 300±20 UL2464 18AWG×2C SJTW 14AWG×2C 50±3 DIM+(Purple) DIM-(Pink) +V(Red) -V(Black) 37.5 3 DA/DA2-Type 300±20 AC/L(Brown) AC/N(Blue) 50±3 SJOW 17AWG×2C &H05RN-F 1.0mm2 5 191 5 63 31.5 2-4.5 T case tc 95.5 5 tc : Max. Case Temperature 5 300±20 UL2464 18AWG×2C SJOW 17AWG×2C 50±3 &H05RN-F 1.0mm2 DA+(Purple) DA-(Pink) +V(Brown) -V(Blue) 37.5 3 File Name:PWM-120-SPEC 2024-09-25 120W PWM Output LED Driver Recommend Mounting Direction Installation Manual Connection for Blank-type PWM-120 series AC/L(BROWN) AC/N(BLUE) DIM-(P-INK) + DIM+(PURPLE) -V(BLACK) + +V(RED) 0~10Vdc or 10V PWM or resistance Dimmer or DALI Dimmer LED Strip Cautions Before commencing any installation or maintenance work, please disconnect the power supply from the utility. Ensure that it cannot be re-connected inadvertently! Keep proper ventilation around the unit and do not stack any object on it. Also a 10-15 cm clearance must be kept when the adjacent device is a heat source. Mounting orientations other than standard orientation or operate under high ambient temperature may increase the internal component temperature and will require a de-rating in output current. Current rating of an approved primary /secondary cable should be greater than or equal to that of the unit. Please refer to its specification. For LED drivers with waterproof connectors, verify that the linkage between the unit and the lighting fixture is tight so that water cannot intrude into the system. For dimmable LED drivers, make sure that your dimming controller is capable of driving these units.PWM series require 0.15mA each unit. Tc max. is identified on the product label. Please make sure that temperature of Tc point will not exceed limit. DO NOT connect "DIM- to -V". Suitable for indoor use or outdoor use without direct sunlight exposure. Please avoid immerse in the water over 30 minutes. The power supply is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again. File Name:PWM-120-SPEC 2024-09-25