Rhino-Rack Jeep JK 4dr Rear Mount Backbone - RJKB3

Maximum Carrying Capacity

Off Road: Any driven path taken that is not on sealed (tarred / bitumen) and maintained roads.

Roof Allowance: Total permissible weight attached to the roof of the car. This is inclusive of the weight of the roof rack system.

Cargo Allowance: Total permissible weight allowed on top, and attached to roof racks whilst the vehicle is in motion.

Static Allowance: Total permissible weight allowed on top, and attached to roof racks whilst the vehicle is stationary.

Please refer to your vehicle manufacturer's handbook for maximum carrying capacity. Always use the lower of the two figures. Load must be evenly distributed over the entire Pioneer. Weight of roof rack accessories is to be included in cargo allowance.

Torque Settings

Unless stated otherwise in these instructions, all fasteners should be set to the following torque settings:

• M6: 4-5Nm (3-4lbs/ft)
• M8: 8-10Nm (6-7.5lbs/ft)
• M10: 16-18Nm (12-13lbs/ft)

Important Information & Warnings

• Check Part No. and/or Kit is correct for use with your vehicle.
• Do not attempt to fit the rack system to your vehicle unless you fully understand these fitting instructions. Please direct any questions regarding fitting to the dealer from where the roof racks were purchased.
• Use only non-stretch fastening ropes or straps.
• The handling characteristics of the vehicle changes when you transport a load on the roof. For safety reasons, we recommend you exercise extreme care when transporting wind-resistant loads. Special consideration must be taken into account when cornering and braking.
• Although the system is tested and approved to AS1235-2000 / ISO 11154, off-road conditions can be much more rigorous. Extreme care must be taken in off-road conditions.

Recommendations

It is essential that all bolt connections be checked after driving a short distance when you first install your roof racks. Bolt connections should be checked again at regular intervals (once a week is enough, depending on road conditions, usage, loads and distances travelled). You should also check the roof racks each time they are re-fitted. Always make sure to fasten your load securely. Please also ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible and must be entirely contained within the extents of the roof racks.

Note for Dealers and Fitters

It is your responsibility to ensure these fitting instructions are given to the end user or client.

Rhino-Rack, 22 Hanson PI, Eastern Creek NSW 2766, Australia

(02) 8846 1900

rhinorack.com.au

Document No: R1729

Issue No: 02

Issue Date: 10/05/2019

These instructions remain the property of Rhino-Rack Australia Pty. Ltd. and may not be used or changed for any other purpose than intended.

Installation Instructions

Step 1: Remove Hard Top

Remove the hard top (as per manufacturer's instruction) and place onto a stable, safe working area. Hardware will have to be removed from inside the Hard Top.

Step 2: Assemble Support Struts

2a Assemble the Support Struts as shown. Finger tighten. Check part ID to make left and right side supports. Two holes close together denote the rear of the support base.

2b Attach item 12 to the arms as shown, using an M8 washer and M8 Nyloc nut. Finger tighten.

Step 3: Repeat for Opposing Strut

Repeat the process for the opposing support strut.

Step 4: Align Rear Bracket

Align the REAR bracket with the REAR of the hard top. Line the bracket flush with the contour of the hard top as shown. Note: Bracket top view: the bracket sits flush against the side of the canopy but does not at the rear.

Step 5: Spot Mark Bracket Position

With bracket aligned, spot mark the bracket position as shown. It is important to be accurate when marking. Always mark the centre of the hole.

Step 6: Align Centre Bracket

Align the centre bracket against the rain gutter on the hard top. Note: The Bracket must sit in line with the upper lip of the small channel running along the side of the Hard Top.

Step 7: Spot Mark Centre Bracket Position

With the Centre Bracket aligned, spot mark the bracket position as shown.

Step 8: Drill Spot Marks

Using a 3mm (1/8") drill bit, spot drill ALL spot marks previously laid out. Angle drill when completing. Be sure drill is angled. Follow the contour of the holes in the brackets.

Step 9: Drill Sections on Hard Top

Using a 6.5mm (1/4") drill bit, drill out the REAR and MIDDLE spot drilled sections on the Hard Top.

Step 10: Fit Foam to Centre Bracket

(a) Remove adhesive protective strip from corresponding parts. (b) Fit adhesive to bracket. (c) Ready for installation.

Step 11: Fit Foam to Rear Bracket

(a) Remove adhesive protective strip from corresponding parts. (b) Fit adhesive to bracket. (c) Ready for installation.

Step 12: Position Support Strut Assembly

With assistance to hold the Support Strut in place, set the assembly on the inside of the Hard Top as shown. A. The Support Strut will slot onto the Hard Top studs as shown. B. The Support Strut will slot onto the Hard Top studs as shown.

Step 13: Attach Rear Bracket

With assistance to hold the Support Strut in place, move to the outside of the Hard Top. Place the REAR Bracket in place. Insert M6 counter sunk screws, fastening from the inside with M6 black flat washers and M6 Nyloc nuts. Hold the nyloc nuts in place with a spanner. Tighten from the outside with a 4mm allen key. Repeat this process for the CENTRE Bracket. 1. Assemble as shown. Finger tighten to fix in place. 2. Hold Nyloc Nut with a spanner, allowing the bracket to be tightened from the outside. 3. Fix with a 4mm Allen Key.

Step 14: Secure Rear Bracket

With Rear Bracket now secure, drill out the top fixture point with a 6.5mm (1/4") bit. Use an M6 socket HD bolt with O'ring, an M6 flat washer and an M6 nyloc nut to fix the bracket. View from inside Hard Top

Step 15: Tighten Supports

Tighten supports with a 5mm allen key. Top of supports will require a 13mm spanner.

Step 16: Replace Hard Top

Place the Hard Top back onto the Jeep (refer to manufacturer's instructions). Replace the hardware removed in step 1 on both sides of the inner Hard Top.

Step 17: Fit Pad to Backbone

Push the pad over the support bracket of the backbone. Note: Pads are to be fitted on the front supports of the Backbone only.

Step 18: Secure Velcro (Part 1)

With the pad in place, starting at the top of the 'looped' side of the velcro: 1- Push the velcro around the back of the Backbone bracket. 2- Moving down the pad, push the remainder of the velcro into place.

Step 19: Secure Velcro (Part 2)

Hold the looped velcro in place (as in previous step). 1- Push the remaining velcro around the back of the Backbone bracket. 2- Moving down the pad, push all of the velcro into place. Be sure velcro is secure before driving.

Step 20: Prepare Legs for Installation

The legs of the system must have their locator tabs removed before installing them to the vehicle. Using pliers, grip and twist off the two tabs on the underside of the legs. File down any additional material as required. The underside of the leg should be flat. File down any material still present after cutting.

Step 21: Install Spacer Kit

To fit legs to pioneer trays, QMPS10 must be purchased as separate. Install the spacer kit as shown.

Step 22: Install Legs to Backbone

Install the legs to the backbone (rear leg shown).

Step 23: Install Cover Plates

Install the cover plates to the legs. Lock in place with the metal key provided in leg kit.

Step 24: Install Pioneer Underbars

Install the pioneer underbars in the slots indicated. Place the platform onto the vehicle.

Step 25: Tighten Pioneer Underbars

Once Pioneer underbars have been aligned properly over the channel nuts on the legs, tighten all hardware using the allen key provided. Ensure channel nut has rotated within Pioneer underbar and is fixing Pioneer securely.

Parts List