Instruction Manual for ALLEN SPORTS models including: AR300 Bike Carrier, AR300, Bike Carrier, Carrier
AR200 Premier Locking Hitch Mounted Tray Rack – Allen.Bike
product manuals – Allen.Bike
product manuals – Allen UK
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DocumentDocumentINSTRUCTIONAL OWNER'S MANUAL PRODUCT REGISTRATION: MAKE SURE TO REGISTER YOUR PURCHASE AT https allensportsusa.com pages register-your-product TO QUALIFY FOR PRODUCT WARRANTY AND TO RECEIVE IMPORTANT PRODUCT NOTIFICATIONS MODEL AR300 3-BIKE CARRIER 1 Owner's Manual should be kept for future reference 1. Completely read and understand Owner's Manual before assembling or operating this product. 2. This product should be assembled by an adult. WARNING: Bicycles or rack falling in road can cause serious accidents resulting in bodily injury do not use rack on any vehicle on which it can't be properly mounted as described in this instruction sheet. · ack s oul only e use on e icles it a Class III or I 2 recei er itc · Ne er use on a trailer i t eel or t e ront o a e icle Ne er use it a t ir arty itc a a ter or exten er · nly carry icycles it 2 to 2 iameter eels an tires u to ie · nly carry icycles it a eel ase o min to max 4 · C eck t at ront an rear eels are securely attac e to icycle c eck uick release ske ers or ro er connection · nly loa icycle ront eel in ront eel ray ne er trans ort ike it ack eel loa e in ront eel ray · nly carry it ront eel lace in ront eel ray Ne er loa icycles it ack eel in ront eel ray · ax allo a le icycle eig t 40 LB ax rack ca acity 120 LB · Ne er carry tricycles mo e s or recum ents Car tail lig ts must remain isi le · Ne er carry icycles it lat or leaky tires Loss o air ressure in tires can cause icycles to ecome unsta le uring trans ort · o not carry icycles it ront en ers installe en ers s oul e remo e rior to trans ort · Bikes must e securely tie to rack using ike tie o ns an a itional stra s as nee e · C eck erio ically uring use t at all olts are tig t an t at icycles are secure · ri e conser ati ely es ecially o er um s Ne er use o roa · Ne er use rack i any arts are amage or orn Contact llen Com any or re lacement arts CAUTION: U AR3 · INSTALL RACK AND LOAD BICYCLES ONLY AT A SAFE DISTANCE AWAY FROM MOVING TRAFFIC. · MAKE SURE THAT ALL OF RACK AND BICYCLES ARE CARRIED AT A SAFE DISTANCE FROM ROAD AND HOT EXHAUST. · ONLY OPERATE VEHICLE WITH RACK IN AN UPRIGHT, LOCKED POSITION. · BICYCLES SHOULD NEVER EXTEND BEYOND THE SIDE OF VEHICLE DURING TRANSPORT. · REMOVE RACK FROM CAR WHEN NOT IN USE. 2 PARTS LIST QUANTITY DESCRIPTION HARDWARE KIT INCLUDING 12 M6 Bolts with Thread Lock Installed 18 M6 as ers 6 M6 Nylon Insert Lock Nut 6 M6 Carriage Bolts 1 4mm ex ea tool 1 6mm Hexhead tool 1 10mm Wrench tool or rack assem ly 1 et eys 2 an eyc ain 2 M12 as er 1 M12 Nylon Insert Lock Nut 1 M12 x 150 Bolt 1 itc Insert Base 1 itc Insert Support ront eel rays 3 Note: Wheel trays will be marked as "A", "B", and "C" to correspond with bike supports below. This will also indicate assembly location. Bike u orts 3 Note: These will be marked "A", "B", and "C". This is important for Support location and rack assembly 3 BL IN CI N Tools Required: 1 - 6mm Hex ea renc inclu e 1 - 19mm Wrench, or Adjustable Wrench (not included) STEP Line up the Center Hole on the Hitch Insert Support [A] with the hole on the Hitch Insert Base [B]. Pass the M12 x 150 Bolt [C] through a M12 Washer [D] and then through the Center Hole. Once the bolt has passed all the way through both sides of the large plate attached to the Support Arm, slide an M12 Washer [D] over the threads of the bolt and fully tighten the M12 Lock Nut [E] onto the bolt using tools noted above. IMPORTANT! It is critical that the nut and bolt are fully tightened so that threads pass through the locking insert inside of nut as shown in [Fig 1a] below, but still allowing tilt and fold up operation to work freely. I 1 I 1 I 1a IN CI NL N NL 4 Tools Required: 1-- ex ea 4mm renc inclu e INSTA IN INNER BIKE SUPPORT NOTE INN BI I MARKED WITH A WHITE LABEL WITH LETTER "A" STEP 2 P ACE BIKE SUPPORT ONTO HITCH INSERT U-SUPPORT lace t e alignment oles on ottom o t e Bike u ort [F] o er t e inner alignment osts [G] on t e u ort as s o n in igure 1 IMPORTANT! s s o n in igure 1B Bike u ort s oul e installe it t e o en en o t e u ort ar rm [H] to ar FIGURE 2 STEP 3 SECURE BIKE SUPPORT TO HITCH INSERT U-SUPPORT lace M6 as ers [I ] on M6 olts [I ] aking sure t at t e M6 Bolts [I] ass t roug t e oles in t e itc Insert u ort t rea t ese our Bolts into t e corres on ing oles on t e ottom o t e Bike u ort sing t e inclu e ex ea tool ully tig ten t e olts so t at t e eel ray is irmly el in lace ARNIN ! e olts t at secure t e eel tray a e re installe t rea lock to ol t em in lace uring use I t ese olts are remo e at any time a itional t rea lock ill e re uire e ore t ey are reinstalle ailing to o so coul cause t e Bike u ort to islo ge uring use ic coul lea to an acci ent o ily in ury or eat I FIGURE 2a 3 IN CI NL N NL 5 INSTA IN MIDDLE AND OUTER BIKE SUPPORT ONTO SUPPORT NOTE MIDDLE BIKE SUPPORT WILL BE MARKED WITH A "B" LABEL AND THE OUTER WITH A "C" LABEL STEP 4 SECURE BIKE SUPPORT ONTO HITCH INSERT U-SUPPORT lace t e alignment oles on ottom Bike Supports o er t e outer alignment osts on t e u ort like s o n in igure 2 a o e ecure Bike u ort to itc Inserts as s o n in te 2aoe IMPORTANT! s s o n in igure Bike Supports s oul e installe it to ar t e o en en o t e u ort ar rm [J] I 4 STEP 5 ATTACH FRONT HEEL TRA S TO BIKE SUPPORTS IMPORTANT e Wheel Trays are marked "A" (Inner location), "B" (Middle location), and "C" (Outer location), and should be installed in the location as shown to the right. li e ront eel ray [K] into Bike u ort rm as s o n ecure tray to su ort using 2 x M6 Carriage Bolts [L] 2 x M6 as ers [M] an 2 x M6 Lock Nuts [N] y assing olts t roug oles in tray an su ort ully tig ten nuts onto olts using included renc ake sure t at t rea s on carriage olts ully ass t roug nylon locking inserts in olts I 5 IN CI NL N NL 6 IN LL C IN CI IC NOTE AR300 SHOULD ONLY BE USED WITH A PROFESSIONALLY INSTALLED CLASS III OR IV 2" RECEIVER HITCHES STEP 6 HITCH INSTA ATION 1. aking sure t at 2 iller late is installe insert rack into recei er itc 2. e ess in n inse t n e ei e hit h int e ei e hit h ing s e th t the in n the eng ges ith the h e IMPORTANT en installing rack into recei er itc o insert rack eyon t is can cause rack to ecome stuck in si e o itc ere in an ole in itc align as I 6 NOTE: Drawing shows model AR200 STEP 7 TI T NIN AN O IN RA TO O R IT IMPORTANT! Tightening n i n tighten nd sen hen ing inde inside n is eng ged T eng ge ing inde inse t e int n the n nd t n e NTE I E s sh n in ig e 7 Inse t e int n n the t i ng n nd t n e nte ise t eng ge T nn I E t tighten the inside the e ei e hit h n e is tight inside e ei e hit h t n the e n This i the t ehi e I E t diseng ge the I 7 T e e the ehi e inse t e int nd t n e NTE I E t eng ge the n T n n NTE I E t sen IN CI NL N NL IN 300 IN LL BIC LC NOTE: Drawings show model AR200 STEP 8 aise Bike ar rm li t ull in or ar osition ig 8a as s o n in ig 8 ile rotating ar rm to its ull 7 I 8 I 8a STEP 9 1 aking sure t at ar rm elease is unlocke us o n ar rm release I an ully exten Bicycle ar 2 li e out ear Bicycle eel ray to a roximate osition to su ort icycle rear eel I 9 STEP 10 o install icycle in t e Middle and uter eel ray re eat te s 8 an 9 a o e IN CI NL N NL 8 IN LLIN BIC CL N 300 ARNIN S! 1 nly carry icycles it max eig t o 40 LB eac 2 to 2 iameter eels tires u to i e an a eel ase o min u to max 4 2. Loa ea iest ike irst 3. l ays loa irst icycle closest to e icle 4. Bicycles s oul only e carrie it ront eel installe in ront eel ray 5. Ne er carry icycles it lat or leaky tires 6. Ne er carry icycles it ront en ers installe ese s oul e remo e e ore trans ort 7. C eck t at ront an rear eels are securely attac e to icycle c eck t at uick release ske ers are tig t STEP L IN I BIC CL 1 lace icycle ront eel in ront eel ray 2 otate Bicycle ar rm u until ook rest 1 or less rom rakes or ront ork see ig 1 irmly a ly ressure against t e ook [K] to com ress t e ook against t e eel I 11 4 ee ront eel tra t roug t e s okes t en t rea stra t roug uckle an tig ten I 12 li e ear eel ray in or out so t at tray L is centere at t e ottom o t e rear eel I 13 ee ear eel tra t roug t e s okes t en t rea stra t roug uckle an tig ten I 14 I 15 I 16 STEP 1 Loa secon rom a o e L IN ADDITIONAL BIC CL S ike in an alternate irection rom irst ike an re eat Num ers 1 t roug 6 STEP NL IN BIC CL 1. elease eel tray stra s ig 7 y ulling on ta en M ile ressing release ta N uck stra e in rear eel ulling on t e stra el s to release t e uckle 2. elease Bicycle ar rm y ressing ar rm elease te icycle age to remo e I 17 IN CI NL N NL STEP L C IN BIC CL C 1 it t e ar rm ully tig tene on ront eel insert key into lock an turn to a locke osition is ill re ent t e re release utton rom eing release an icycle eing remo e NOT or a e security or your icycles it is recommen e to use an a itional locking ca le to secure your icycles to t e rack Ca le s oul e t rea e t roug t e icycle rame an eels t en locke to your e icle s recei er itc I 18 L IN C IN ICL N N IN 1 O IN RAC A AINST EHIC E o ol rack u against e icle or storage en not in use 1 ol o n rack y sli ing in ear eel rays rotate ront eel rays into close osition retract Bicycle ars an lace ar rms into ori ontal lat ostion 2 ile li ting rack slig tly s uee e t e t o re release ta s [P] toget er Li t rack to ol u against e icle ack ill sna into lace en ertical ake sure t at no art o t e rack comes into contact it e icle I 19 IL IN C B C ICL CC 1 TI TIN RA A 1. hi e i ting s ight s ee e e e se t s sh n in ig e 21 e n e e e sed e the in nt ed nne nti the st s [S 1] Open rear door [S 2]. 2. IMPORTANT hen ehi e ess is ete, i t t h i nt siti n ens ing th t ns int e NOTE I N BIC CL N N LL CL EING ENE EN E T I TENTI GE T IC I NI N I E HEN ITH TI N EHI E I 20 9 FOR QUESTIONS REGARDING WARRANTY SERVICE, ASSEMBLY, INSTALLATION, OR USE, PLEASE CONTACT ALLEN SPORTS USA CUSTOMERSERVICE@ALLEN.BIKE Please note that all returns and exchanges are subject to the return policy of the retailer where the product was originally purchased LL N C INC ro uct esigne in Box 44 s e ille NC 2 14 allen.bike a e in ang ai C inaAdobe PDF Library 15.0 Adobe InDesign CC 2017 (Macintosh)