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User Manual for DOMETIC models including: DOMETIC, PLB40, Power, Control, Portable, Battery Pack
Please carefully read and follow all instructions, guidelines and warnings included in this product manual in order to ensure that you install,.
2020-12-02 — Please carefully read and follow all instructions, guidelines and warnings included in this product manual in order to ensure that you install,.
File Info : application/pdf, 20 Pages, 1.46MB
DocumentDocumentPOWER & CONTROL PORTABLE BATTERY PACK
PLB 40 EN Portable lithium iron phosphate
Battery Pack
Operating manual
Explanation of symbols
PLB 40
Please carefully read and follow all instructions, guidelines and warnings included in this product manual in order to ensure that you install, use and maintain the product properly at all times.
By using the product, you hereby confirm that you have read this disclaimer, all instructions, guidelines and warnings carefully and that you understand and agree to abide by the terms and conditions as set forth herein.
You agree to use this product only for the intended purpose and application and in accordance with the instructions, guidelines and warnings as set forth in this product manual as well as in accordance with all applicable laws and regulations.
A failure to read and follow the instructions and warnings set forth herein may result in an injury to yourself and others, damage to your product or damage to other property in the vicinity.
Dometic accepts no liability for any loss, damage or injury incurred, directly or indirectly, from the installation, use or maintenance of the product not in compliance with the instructions and warnings in the product manual.
This product manual, including the instructions, guidelines and warnings, and related documentation may be subject to changes and updates. For up-to-date product information, please visit: documents.dometic.com, dometic.com.
Table of contents
1 Explanation of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 2 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 4 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 5 Technical description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 6 Using the appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 8 Maintaining and cleaning the product. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 9 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 10 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 11 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
1 Explanation of symbols
! WARNING! Safety instruction: Indicates a hazardous situation that, if not avoided, could result in death or serious injury.
! CAUTION! Safety instruction: Indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
2
PLB 40
General safety instructions
A NOTICE! Indicates a situation that, if not avoided, can result in property damage.
I NOTE Supplementary information for operating the product.
2 General safety instructions
The manufacturer accepts no liability for damage in the following cases: · Damage to the product resulting from mechanical influences and incorrect
connection voltage · Alterations to the product without express permission from the manufacturer · Use for purposes other than those described in the operating manual
The declaration of conformity can be requested from the manufacturer (contact information on the back).
Note the following basic safety information when using electrical devices to protect against: · Electric shock · Fire hazards · Injury
2.1 General safety
! WARNING! INSTRUCTIONS PERTAINING TO RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS. · Only use the device as intended. · Disconnect the device from the mains Before cleaning and maintenance After use Before changing a fuse · To reduce risk of damage to the electric plug and cord, pull the plug rather than the cord when disconnecting the device. · Do not use a device that is damaged or modified. Damaged or modified devices may exhibit unpredictable behavior resulting in fire, explosion or risk of injury. · Do not operate the device with a damaged cord or plug, or a damaged output cable.
3
General safety instructions
PLB 40
· Do not disassemble the device, take it to a qualified service person when service or repair is required. Incorrect reassembly may result in a risk of fire or electric shock.
· To reduce the risk of electric shock, unplug the device from the outlet before attempting any instructed servicing.
· Do not expose to liquid, vapor, rain, sleet, snow or the like.
· The device shall be stored indoors and protected from the elements.
· Never smoke or allow a spark or flame in vicinity of battery or engine.
· When charging the device, work in a well ventilated area and do not restrict ventilation in any way.
· Do not expose the device to fire or excessive temperature. Exposure to fire or temperature above 130 °C (266 °F) may cause explosion.
· Electrical devices are not toys. Always keep and use the device out of the reach of children.
· Children must be supervised to ensure that they do not play with the device.
A NOTICE! MATERIAL DAMAGE. · Do not insert foreign objects into the output or input terminals.
· Do not put fingers or hands into the device.
· Do not attempt to replace the internal battery cells.
· Before using for the first time, charge your battery pack using one of the methods described in chapter "Charging the lithium iron phosphate battery pack" on page 10.
· Before using the device for the first time, check that the voltage specification on the rating plate matches that of the power supply.
· Never pull on the power cord to unplug the device from the power socket.
· Store the device in a dry and cool place.
2.2 Operating the device safely
! WARNING! INSTRUCTIONS PERTAINING TO RISK OF FIRE, ELECTRIC SHOCK, OR INJURY TO PERSONS. · Only use the charger supplied to charge the device. Use of an attachment not recommended or sold by the manufacturer may result in a risk of fire, electric shock, or injury to persons.
4
PLB 40
Scope of delivery
· The power socket to which the device is connected must be close by and easily accessible.
! CAUTION! FIRE AND/OR EXPLOSION HAZARD. · Do not operate the device In the vicinity of corrosive fumes In the vicinity of combustible materials In areas where there is a danger of explosions
· Do not place the device next to heat sources such as fires.
· Place the device in a shady place. Avoid direct sun exposure in hot and humid surroundings for a proper usage.
A NOTICE! MATERIAL DAMAGE. · Do not disconnect any cables when the device is still in use. · Only use the device in upright position.
3 Scope of delivery
1 1
2
4 3
5
Intended use
No. in fig. 1
1 2 3 4
Description
Portable lithium iron phosphate battery pack DC charge cable AC power supply unit 2x DC Fuse
PLB 40
4 Intended use
The portable lithium iron phosphate battery pack is for use in camping application. It comes with four outlets to power devices like tablet, mobile phone, portable fridge/freezer etc.
The battery pack is suitable for · the connection to 12 V appliances with low power consumption e.g. small invert-
ers up to 150 W, · the connection to a laptop with an additional 150 W inverter connected to the
12 V DC connection socket output.
It is not allowed · to use the battery pack as a starter battery for a vehicle, · to use two battery packs in parallel connection.
This product is only suitable for the intended purpose and application in accordance with this instruction. Any other use, deviating from the intended use, is not allowed! Dometic accepts no liability for any loss, damage or injury incurred, directly or indirectly due to other as the intended use.
5 Technical description
The portable lithium iron phosphate battery pack (LiFePO4) enables mobile power supply for portable refrigeration, USB devices and small inverters up to 150 W continuous output. A DC consumer unit (e.g. a portable refrigeration) can be simultaneously supplied with power while the lithium iron phosphate battery is being charged via the power supply unit. The housing is shock, heat and UV resistant.
6
PLB 40
Technical description
The lithium iron phosphate battery can be charged in three ways: · via the supplied AC/DC charger on the AC mains (max. 8 A) · via DC connection through vehicle alternator (max. 8 A) · via DC connection through solar panel
The device has the following protective functions: · Overtemperature, undertemperature protection · Overvoltage protection · Undervoltage protection · Overcurrent protection · Short circuit protection · Incorrect polarity protection
5.1 Connections and display
2
12
34
67
8
5
9
10
No. in fig. 2
1 2 3 4 5
Description
Power button Display (LCD) 2 x USB socket (5 V, max. 4.2 A overall) 12 Vg 2-pin connection output to portable refrigeration 12 Vg heavy duty connection socket output for portable refrigeration and 12 V applicances
7
Technical description
No. in fig. 2
6 7 8 9 10
Description
Adjustable handle 2x fuse holder AC/DC adapter input socket DC/DC AndersonTM SBTM input socket Reset button (beneath the cap)
5.2 Display
3
111 2
3
4
5
6
!
9
PLB 40
No. in fig. 3
1 2 3 4 5
8
8
7
Description
A failure occurred (chapter "Troubleshooting" on
!
page 12).
See chapter "Troubleshooting" on page 12.
See chapter "Troubleshooting" on page 12.
The battery pack supplies energy to an USB device.
The battery pack supplies energy to a device connected to the 2-PIN output.
PLB 40 No. in fig. 3 6 7 8
9
Using the appliance
Description The battery pack supplies energy to a device connected to the DC output. State of charge as a percentage
Battery is being discharged Battery is being charged Battery is being charged and discharged at the same time See chapter "Troubleshooting" on page 12.
6 Using the appliance
6.1 Before first use
Before first use or storing plug the battery pack into the wall charger until it is fully charged.
Observe the information given in chapter "Charging the lithium iron phosphate battery pack" on page 10.
6.2 Starting and switching off
Starting the lithium iron phosphate battery pack Press the power button (fig. 2 1, page 7) for at least 3 seconds to start the
device. The device emits 2 beeps. The display shows the operational status:
: the lithium iron phosphate battery is being charged : the lithium iron phosphate battery is being discharged : the lithium iron phosphate battery is on idle mode The display switches off automatically after 1 minute.
9
Using the appliance
PLB 40
Switching the display on Press the power button (fig. 2 1, page 7) briefly to switch on the display.
Switching off the lithium iron phosphate battery pack
The battery pack switches off automatically after 24 hours if no load and no charger are connected. Press the power button (fig. 2 1, page 7) for at least 3 seconds to switch the
device off.
The device emits 1 beep.
The display switches off.
6.3 Charging the lithium iron phosphate battery pack
! WARNING! FIRE AND/OR EXPLOSION HAZARD. Lithium iron phosphate batteries that are charged with too high voltage can ignite. Use 8 to 25 V input voltage to charge the battery pack.
Place the lithium iron phosphate battery on a firm base.
Charging with the power supply unit
Connect the power supply unit to the connection socket (fig. 2 8, page 7).
Connect the power supply unit to the AC mains.
The
symbol lights up.
The display shows the charging status.
Charging with the smart alternator, 12 V accessory socket or solar panel
Connect the charge cable to the connection socket (fig. 2 9, page 7).
Connect the DC plug to the DC inlet Anderson socket on battery side.
The
symbol lights up the battery state of charge as a percentage.
The display shows the charging status.
10
PLB 40
Using the appliance
If charging the battery pack with a solar panel, observe the following requirements: Use without a solar controller: Ensure that the solar panel outputs between 8 25 V DC and a maximum charging current of 10 A. Use with a solar controller: Ensure the solar charger does not need a counter voltage from the battery side to start charging. Ensure that the maximum charging current is 10 A (check with the solar panel manufacturer).
6.4 Checking the charge level
Press the power button (fig. 2 1, page 5). The display shows the battery state of charge as a percentage. The symbol flashes when the battery capacity is below 20 %.
6.5 Connecting consumer devices
fig. 2, page 7
Open the cap for the desired device: USB devices (3) 2-pin 12 V DC socket outlet (4) 12 V DC socket (5)
Insert your device's plug into the corresponding socket.
The
symbol and the related output symbol light up.
6.6 Replacing fuses
Ensure that the battery pack is not connected to an AC/DC or a DC/DC charger. Disconnect all loads. Press the power button for at least 3 s to switch the battery pack off. Undo the fuse holder. Replace the fuse with a 20 A 3 AG glass-slow acting fuse.
11
Troubleshooting
7 Troubleshooting
PLB 40
Problem
Cause
Remedy
The battery pack does not The battery pack has shut
start/function when pressing down due to overtempera-
the power button.
ture (> 65 °C).
Connect the AC/DC charger to the battery pack.
If the battery pack does not start up, press the reset button and hold it until for a few seconds.
The battery is defective.
Contact a service center.
The display shows the warning symbol and the low / high temperature symbol flashes. An error sound is continuously beeping during charging.
The ambient temperature for charging the device is too low / high.
Stop charging the device.
Turn the device off. Wait until the ambient temperature comes to a permitted value (chapter "Technical data" on page 15).
The display shows the warning symbol and the low / high temperature symbol flashes. The device beeps for 15 seconds and then switches off automatically during discharging.
The ambient temperature for discharging the device is too low / high.
Stop discharging the device.
Turn the device off. Wait until the ambient temperature comes to a permitted value (chapter "Technical data" on page 15).
The display shows the warning symbol and the fuse blown symbol flashes. An error sound is continuously beeping for 30 seconds.
The DC output fuse has
Turn the device off.
blown. Additionally the DC Change the DC fuse (chapter symbol flashes in the display. "Replacing fuses" on
page 11).
The 2-PIN fuse has blown. Turn the device off.
Additionally the 2-PIN
Change the 2-PIN fuse (chap-
symbol flashes in the display. ter "Replacing fuses" on
page 11).
An error sound is continu- The input voltage of the char- Turn the charger off. Connect
ously beeping (above 25 V). ger is wrong.
a charger with the standard
until pulling off the charger or
charge voltage (chapter
fault release.
"Technical data" on
page 15).
12
PLB 40
Troubleshooting
Problem
Cause
Remedy
The display shows the warn- The input voltage of the char- Turn the charger off. Connect
ing symbol and the charge ger is wrong.
a charger with the standard
arrow symbol flashes with
charge voltage (chapter
audible alarm and stops after
"Technical data" on
30 seconds
page 15).
No charge arrow is shown (under 5 V).
The input voltage of the char- Turn the charger off. Connect
ger is wrong.
a charger with the standard
charge voltage (chapter
"Technical data" on
page 15).
The display shows the warn- Over current protection was
ing symbol. The discharge triggered.
arrow and either the USB or
2-pin or DC symbol flashes.
An error sound is beeping for 60 seconds.
Short circuit protection was triggered.
Turn the device off. Release some of the load before switching the device on again.
Turn the device off. Clear the short circuit before switching the device on again.
The battery symbol is flash- The battery capacity is 0 %. ing. An error sound beeps every 3 seconds for 10 times. After the beeps the device switches off automatically.
Charge the device.
The battery does not deliver The battery does not deliver Charge the device.
power (without active turning power until it is charged up
on the device).
to 10 % (SOC).
The letters and symbols on The display is overheated. the display are fading.
Place the battery pack in a cool environment.
The display is defective.
Contact a service center.
13
Maintaining and cleaning the product
PLB 40
8 Maintaining and cleaning the product
A NOTICE! MATERIAL DAMAGE. · Do not use sharp or hard objects or cleaning agents for cleaning as these may damage the product.
· Do not use alcohol based cleaning materials for cleaning the gloss top cover.
· Fully charge the lithium iron phosphate battery at least every six months. Overloading the battery or storing it for too long without charging it may cause permanent damage to the battery.
Occasionally clean the product with a damp cloth.
9 Warranty
If the product does not work as it should, please contact your retailer or the manufacturer's branch in your country (see dometic.com/dealer). The warranty applicable to your product is 2 year(s).
For repair and warranty processing, please include the following documents when you send in the device: · A copy of the receipt with purchasing date · A reason for the claim or description of the fault
Australia only
Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
New Zealand only
This warranty policy is subject to the conditions and guarantees which are mandatory as implied by the Consumer Guarantees Act 1993(NZ).
14
PLB 40
Disposal
10 Disposal
Place the packaging material in the appropriate recycling waste bins wherever possible.
M
If you wish to finally dispose of the product, ask your local recycling centre or specialist dealer for details about how to do this in accordance with the applicable disposal regulations.
Protect the environment!
Do not dispose of any batteries with general household waste. Return defective or used batteries to your retailer or dispose of them at collection points.
11 Technical data
Battery type: Battery rated capacity: Rated battery voltage: Rated output current (derating of 5 % per channel/ per °C for temperatures above 40 °C: DC socket: 2-PIN socket: USB socket: Input voltage range: Maximum DC/DC charging current: Lifecycle:
Rated input voltage: Power supply unit / battery: PWM solar controller: Cut off voltage:
PLB 40 Lithium Iron Phosphate/LiFePO4
40 Ah 12.8 Vg
15 A 15 A 2.4 A per socket, 4.2 A overall 8 25 Vg 8A Potential lifecycle at 80 % depth of discharge (depending on charge cycle and storage condition) Up to 2000 charging cycles
12 Vg 14.6 Vg 10 11 Vg
15
Technical data
Maximum self-discharge rate at 25 °C: Ambient temperature for operation: Dimensions (L x W x H): Weight: Inspection/certification:
Power supply unit
AC Input: DC output:
PLB 40 5 % per month 0 °C to +45 °C 197 x 197 x 257 mm
7.54 kg
UN 38.3
PLB 40
PLB 40
100 240 Vw/ 50/60 Hz, 2.5 A 12 Vg, 10 A
16
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