Innovative Laboratory & Process Solutions | IKA
Instruction Manual for IKA models including: HS 4, HS 7, HS 10, IKA C-MAG HS Series Digital Hotplate Stirrer, IKA C-MAG HS Series, Digital Hotplate Stirrer, Hotplate Stirrer, Stirrer
Dimensions (W x D x H) HS 4. HS 7. HS 10 mm mm mm. 150 x 260 x 105. 220 x 330 x 105. 300 x 415 x 105. Weight. HS 4. HS 7. HS 10 kg kg kg. 3. 5. 6. Motor. Speed ...
E6. Sensor defectively • Exchange the sensor. E7. Hi-Temp. • Medium to cool down ... If the actions described fail to resolve the fault or another error code is.
Pay attention to the residual heat on the heating plate after switching off the stirrer. /// Device design. › Danger! Do not use the device in explosive ...
File Info : application/pdf, 7 Pages, 653.03KB
DocumentDocumentIKA C-MAG HS 4 digital IKA C-MAG HS 7 digital IKA C-MAG HS10 digital C-MAG HS 7 digital Betriebsanleitung DE 5 Ursprungssprache Operating instructions EN 11 Mode d'emploi FR 17 Instruções de operação PT 23 RU 29 ZH 35 JA 41 KO 47 Indicationes de seguridad ES 53 Veiligheidsinstructies NL 54 Avvertenze per la sicurezza IT 56 Säkerhetsanvisningar SV 58 Sikkerhedshenvisninger DA 59 Sikkerhetsanvisninger NO 61 Turvallisuusohjeet FI 62 Wskazówki bezpieczestwa PL 64 Bezpecnostní pokyny CS 65 Biztonsági utasitások HU 67 Varnostni napotki SL 68 Bezpecnostné pokyny SK 70 Ohutusjuhised ET 71 Drosbas nordjumi LV 72 Saugos nurodymai LT 74 BG 75 Instruciuni de siguran RO 77 EL 78 Contents EU Declaration of conformity Safety instructions Unpack Intended use Setting operating modes Safe temperature limit Setting HI TEMP Warranty Commissioning Error codes Accessories Assembling the support rod Maintenance and Cleaning Technical data EN Page 4 11 12 12 13 13 13 13 14 14 15 15 15 16 Safety instructions /// General information > Read the operating instructions in its entirety before using the device and follow the safety instructions. > Keep the operating instructions in a place where it can be accessed by everyone. > Ensure that only trained staff work with the device. > Follow the safety instructions, guidelines, occupational health and safety and accident prevention regulations. > Electrical outlet must be grounded (protective ground contact). > Attention Magnetism! Effects of the magnetic field have to be taken into account (e.g. data storage media, cardiac pacemakers ...). > Risk of burns! Exercise caution when touching parts of the housing and the heating plate. > The heating plate can reach dangerous temperatures. Pay attention to the residual heat on the heating plate after switching off the stirrer. /// Device design > Danger! Do not use the device in explosive atmospheres, it is not EX-protected. > With substances capable of forming an explosive mixture, appropriate safety measures must be applied, e.g. working under a fume hood. > To avoid body injury and property damage, observe the relevant safety and accident prevention measures when processing hazardous materials. > Notice! Set up the device in a spacious area on an even, stable, clean, non-slip, dry and fireproof surface. > The feet of the device must be clean and undamaged. > Ensure that the power cord set / temperature sensor cable does not touch the heating plate. > Check the device and accessories for damage before each use. Do not use damaged components. /// Permissible medium / contaminants / side reactions > Warning! Only process media that will not react dangerously to the extra energy produced through processing. This also applies to any extra energy produced in other ways, e.g. through light irradiation. > Beware of hazards due to: - flammable materials, - glass breakage, - incorrect container size, - overfilling of media, - unsafe condition of container. > Process pathogenic materials only in closed vessels under a suitable fume hood. > Warning! The safety temperature must be set in accordance with EN 61010-2-010 Chapter "Requirements for devices containing or using flammable liquids". - The surface temperature of the flammable medium that is exposed to air may not exceed its flash point. A danger usually arises if a medium is heated in open vessels. - The surface temperature of the heating device (e.g. the mounting plate) may not exceed the value of (t - 25) °C (= set value of the safety circuit) on the surface of the flammable medium and in contact with air, whereby t is the fire point of the liquid. A danger usually arises if a medium is heated in glass vessels (glass breakage). If a setting made by the user (medium temperature or safety temperature) could bring a flammable medium into a state in which the conditions mentioned above could be exceeded, additional measures must be introduced that will protect the user from this danger. > The heating plate can heat up due to the action of the magnets at high motor speeds, even if the heater is switched off. > It may be possible for wear debris from rotating accessory parts to reach the material being processed. > When using PTFE-coated magnetic bars, the following has to be noted: 11 Chemical reactions of PTFE occur in contact with molten or solute alkali metals and alkaline earth metals, as well as with fine powders of metals in groups 2 and 3 of the periodic system at temperatures above 300 °C 400 °C. Only elementary fluorine, chlorotrifluoride and alkali metals attack it; halogenated hydrocarbons have a reversible swelling effect. (Source: Römpps Chemie-Lexikon and "Ulmann", Volume 19) /// Procedures during sample runs > Caution! Wear your personal protective equipment in accordance with the hazard category of the media to be processed. There may be a risk from: - splashing and evaporation of liquids, - ejection of parts, - release of toxic or combustible gases. > Position the knob at the left stop before starting up. Gradually increase the speed. > Reduce speed if: - medium splashes out of vessel because the speed is too high, - device is not running smoothly, - container moves on the base plate. /// Accessories > Safe operation is guaranteed only with the use of original IKA accessories. > Ensure that the external temperature sensor is inserted into the medium to a depth of at least 20 mm when connected. > Always disconnect the plug before attaching accessories. > Accessories must be securely attached to the device and cannot come off by themselves. The centre of gravity of the assembly must lie within the surface on which it is set up. > Observe the operating instructions of the accessories. /// Power supply / Switching off the device > Warning! The device will automatically restart in mode B/C following any interruption to the power supply. > The voltage stated on the type plate must correspond to the mains voltage. > The outlet for the mains plug must be easily accessible. > The device can only be disconnected from the mains supply by pulling out the mains plug or the connector plug. /// For protection of the equipment > The device may only be opened by qualified and IKA approved experts. > Do not cover the device, even partially e.g. with metallic plates or film. This may result in overheating. > Protect the device and accessories from bumps and impacts. > Keep the base plate clean. 12 > Observe the minimum distances: - between devices min. 100 mm, - between device and wall min. 100 mm, - above the device min. 800 mm. Unpacking · Unpacking - Please unpack the device carefully - In the case of any damage a fact report must be set immediately (post, rail or forwarder) · Delivery scope - Heating magnetic stirrer - PT 1000 - Mains cable - Operating instructions Intended use · Use - For mixing and/or heating liquids · Area of use Indoor environments similar to that a laboratory of research, teaching, trade or industry area. The safety of the user cannot be guaranteed: - if the device is operated with accessories that are not supplied or recommended by the manufacturer, - if the device is operated improperly or contrary to the manufacture's specifications, - if the device or the printed circuit board are modified by third parties. Setting operating mode Operating the device in mode A, B or C The mode selected will be shown on the display (J). Operating mode A The target temperature selected will be reset to 0 °C if the device is switched off or disconnected from the power supply. The heating function will be set to OFF when the device is powered on. ·Heating is only possible in connection with the temperature sensor PT 1000. ·Setting the HI TEMP-function is possible. Factory setting: mode A Operating mode B All settings will be stored if the device is switched off or disconnected from the power supply. ·Heating is possible without the temperature sensor PT 1000. The target temperature selected corresponds to the heating plate temperature. ·Setting the HI TEMP - function is not possible. Operating mode C All settings will be stored if the device is switched off or disconnected from the power supply. Functions see mode B. The settings are preset and not changeable. For changing the settings select the operating mode A or B. Changing the operating mode The operating modes can only be selected successively! · Put device switch (A) in the OFF position · Press and hold the rotating knob (B) · Put device switch (A) in the ON position · Release the rotating knob (B) when fig. 1 is indicated on the display · Sequence A-B-C-A-B-C-A etc. Safe temperature limit The temperature set for the heating plate (maximum 500 °C) will be limited by a preset safe temperature limiter. The heating function will be set to OFF if this temperature limit is reached. Warning! The safety temperature limit must always be set at least 25 °C lower than the fire point of the media to be processed! Setting HI TEMP HI TEMP limits the adjustable target temperature . After switching on the device the display indicates the value 500 °C instead of the actual temperature (K) and the blinking signal SET next to the symbol HI TEMP (N). The target temperature max. (L) can be set in the range of 0 - 500 °C by turning the rotating knob TEMP as long as the signal SET blinks. Warranty In accordance with IKA Terms and Conditions of Sale, the warranty period is 24 months. For claims under the warranty please contact your local dealer. You may also send the machine direct to our works, enclosing the delivery invoice and giving reasons for the claim. You will be liable for freight costs. The warranty does not cover wearing parts, nor does it apply to faults resulting from improper use or insufficient care and maintenance contrary to the instructions in this operating manual. 13 Commissioning Stirring Heating with external temperature sensor (direct temperature control in the medium) without external temperature sensor not in operating mode A 14 Commissioning Put device switch (A) in the OFF position Plug in (G) mains cable Once connected to the power supply the device is in "stand-by" mode Put device switch (A) in the ON position Set the engine speed with the operating button (MOT) Any set values are retained when device is switched off and even after the device is disconnected from the power! Put device switch (A) in the OFF position Plug in the PT 1000 sensor into the socket (I) Put device switch (A) in the ON position Adjust the set-point temperature with the operating button (TEMP) · LED (F) lights up · the instantaneous temperature (K) is indicated on the dis- play (corresponds sensor- and/or medium temperature) · indicated set point temperature (L) corresponds the desired medium temperature · LED (E) lights up and the symbol for energy input (M) is indicated on the display (with the heating is switched on) · indicate HOT (D) on the display with over 50 °C on the heating plate (in the agitating and stand-by-mode) Put device switch (A) in the ON position Set the operating mode (see capture "Operating modes") Adjust the set-point temperature with the operating button (TEMP) (only be set in operating mode B) · indicate the adjusted set point temperature on the LCD display (D) position (L) · indicated the set point temperature corresponds the heating plate temperature · LED (E) lights up and the symbol for energy input (M) is indicated on the display (with the heating is switched on) · indicate HOT (D) on the display with over 50 °C on the heating plate (in the agitating and stand-by-mode) Error codes Any malfunctions during operation will be identified by an error message on the display (D). Proceed as follows in such cases: · Switch off device using the main switch (A) · Carry out corrective measures · Restart device Error code E1 E3 E5 E6 E7 E9 E11 Cause Solution Sensor not connected (operating mode A) Temperature inside device too high Sensor not in media Sensor defectively Hi-Temp temperature border exceeded Initializations error Motor blocks · Connect sensor · Change operating mode · Switch off device and allow to cool down · Sensor in medium immerse · Exchange the sensor · Medium to cool down · Switch off/on the device · use other stirring bar · reduce viscosity If the actions described fail to resolve the fault or another error code is displayed then take one of the following steps: - Contact the service department - Send the device for repair, including a short description of the fault. Accessories Stirring organs stirring bars: Any other accessories RSE RS1 H15 H28 H16V H38 H44 Ø 6 mm, length to 15 mm Ø 8 mm, length to 50 mm Ø10 mm, length to 80 mm stirring bar remover stirring bar set bath top bath top support rod holding rod cross sleeve Assembling the support rod The support rod is attached using the threaded support bore (H). · Screw nut M10 on to the support rod as far as the stop · Screw on the support rod as far as the stop by hand · Tighten the support rod and nut M10 using a flat wrench (SW17). · Use bossheads to assemble accessory parts or accessory devices. H 17 Maintenance and Cleaning The appliance is maintenance-free. Cleaning For cleaning disconnect the mains plug! Use only cleaning agents which have been approved by IKA to clean IKA devices. These are: water (containing surfactant) and isopropyl alcohol. Wear protective gloves during cleaning the devices. Electrical devices may not be placed in the cleansing agent for the purpose of cleaning. Do not allow moisture to get into the device when cleaning. Before using another than the recommended method for cleaning or decontamination, the user must ascertain with IKA that this method does not destroy the device. Spare parts order When ordering spare parts, please give: - device type. - serial number, see type plate. - position number and description of spare part, see www.ika.com. Repair Please only send devices in for repair that have been cleaned and are free of materials which might present health hazards. For repair, please request the "Safety Declaration (Decontamination Certificate)" from IKA or use the download printout of it from IKA website at www.ika.com. If your appliance requires repair, return it in its original packaging. Storage packaging is not sufficient when sending the device - also use appropriate transport packaging. 15 Technical data Temperature control in the medium with PT 1000 temperature sensor Minimum depth of immersion sensor mm 20 Measuring accuracy Setting accuracy Resolution - display Standard tolerance Control system Operating voltage Nominal voltage Design frequency Input power max. at 230 and 115 VAC 100 VAC Input power max. at 230 and 115 VAC 100 VAC Input power max. at 230 and 115 VAC 100 VAC Power consumption in stand-by mode Self-heating of the set-up plate by max. stirring (RT: 22 °C / duration: 1 h) Perm. duration of operation Perm. ambient temperature Perm. relative humidity Protection type acc. to DIN EN 60529 Protection class K ± 0,2 + sensor tolerance DIN IEC 751 class A K1 K 0,1 K ± 0,5 PID VAC 220 - 230 ±10% VAC 120 ±10% VAC 100 ±10% VAC 230 / 50 Hz VAC 115 / 60 Hz VAC 100 / 60 Hz Hz 50 / 60 W 270 HS 4 W 270 HS 4 W 1020 HS 7 W 1020 HS 7 W 1520 HS 10 W 1070 HS 10 W 2,5 K +2 % 100 °C +5...+40 % 80 IP 21 I 16 Overvoltage category Contamination level Operation at a terrestrial altitude m Dimensions (W x D x H) HS 4 mm HS 7 mm HS 10 mm Weight HS 4 kg HS 7 kg HS 10 kg Motor Speed range (infinitely) rpm Speed display Power consumption W Power output W Max. stirring quantity (water) HS 4 ltr HS 7 ltr HS 10 ltr Heating plate Heating plate-/ Setting up plate dimensions mm mm mm Heating power (±10%) at 230 and 115 VAC W at 100 VAC W Heating power (±10%) at 230 and 115 VAC W at 100 VAC W Heating power (±10%) at 230 and 115 VAC W at 100 VAC W Surface temperature Room temperature at °C Temperature fluctuation K Limit of safety temperature (firmly adjusted) °C Range of adjustment Hi-Temp °C II 2 max. 2000 150 x 260 x 105 220 x 330 x 105 300 x 415 x 105 3 5 6 0/100 - 1500 Scale 15 1,5 5 10 15 120 x 120 HS 4 200 x 200 HS 7 280 x 280 HS 10 250 HS 4 250 HS 4 1000 HS 7 1000 HS 7 1500 HS 10 1050 HS 10 500 ± 5 550 0 - 500 Subject to technical changes!