Rice Lake Weighing Systems
Manuals | Rice Lake Weighing SystemsWarranties
User Guide for RICE LAKE models including: SCT-4X-MODBUS TCP IP Weight Transmitter, SCT-4X-MODBUS TCP, IP Weight Transmitter, Weight Transmitter, Transmitter
Manuals | Rice Lake Weighing Systems
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DocumentDocumentSCT-4X-MODBUS TCP/IP Quick Start Guide May 25, 2023 PN 219719 Rev A SCT-4X-MODBUS TCP/IP 1. Electrical Schematic E+ + REF + - S+ S- + EREF - LOAD CELL 2, 3, 4 E+ + - S+ S- + E- LOAD CELL 1 ! In LOAD CELL 2, 3, 4 connect: SEN + to EXC + SEN - to EXC - ! The single SENSE circuit compensates all 4 load cells. ! Load cells excitation: 5 V. Load cells output: 6 mV/V max. EXC EXC + REF REF + SIG SIG + EXC EXC + SIG SIG + 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 LOAD CELL 4 LOAD CELL 3 LOAD CELL 2 LOAD CELL 1 ETHERNET I/O PORT 1 ETHERNET I/O PORT 2 Internal use J1 12 345 678 RS485 TERM ON RS485 16 17 For UL approved models: equipment to be powered by 12 to 24 Vdc LPS or Class 2 power source. ! CONSUMPTION: 4.5 W max. ! INPUT: 12 to 48 Vdc OUTPUT: 48Vac or 60Vdc, 0.5 A max 12 / 24 Vdc COM IN 1 IN 2 RL1 RL2 COM A(+) B(-) -+ i Manuals are available from Rice Lake Weighing Systems at www.ricelake.com/manuals Warranty information is available at www.ricelake.com/warranties 2 Visit our website www.RiceLake.com 2. Key Functions Key Functions EXC - 35 EXC + 34 SIG - 33 SIG + 32 EXC - 31 EXC + 30 SIG - 29 SIG + 28 EXC - 27 EXC + 26 SIG - 25 SIG + 24 EXC - 23 EXC + 22 REF - 21 REF + 20 SIG - 19 SIG + 18 SCT-4 CELL 4 CELL 3 CELL 2 CELL 1 gg kkgg lbb 00 ZERO ~ TARE NNEETT MODE FF PRINT W W11 SSPP11 W W22 SSPP22 PWR INPUT RELAYS FIELDBUS 485 MODBUS TCP/IP Earth 1 24Vdc 2 GND 3 COM 4 IN 1 5 IN 2 6 RL 1 7 RL 2 8 COM 16 A + 17 B - Configuration menu Decreases digit / Scrolls down. Increases digit / Scrolls up. Enters the setup. Selects digit to modify. Enters a step / Confirms. C Clears / Exits a step (no save). Weighing mode Clears the displayed gross weight. Short press: executes semiautomatic tare. Long press: allows to enter known tare. Long press: switches between scales (only in Mode 2 "ind.Ch"). Short press: executes data transmission on the printer serial port. Long press: Setpoint configuration. C ON/Standby of the instrument. 3. Indicator Light Descriptions 0 Weight on zero. ~ Unstable weight. NET A tare is active. F A function is active. W1 SP1 Digital output 1 is active. W2 SP2 Digital output 2 is active. © Rice Lake Weighing Systems · All Rights Reserved 3 SCT-4X-MODBUS TCP/IP 4. Configuration Menu 1. Reboot the weight transmitter 2. Press the key when display shows the 888888 message: 888888 1 TYPE 2 nChan Functioning mode (section 5). HOW TO EXIT THE MENU AND SAVE YOUR CONFIGURATION Press C key repeatedly until save? appears; press to save or press C to exit without saving. 3 Chan 4 div.deC 5 CapaC Scale configuration: capacity, resolution and decimal point (section 6). 6 Cel.Cap 7 Cel.sen Theoretical calibration (section 7). 8 dead.ld 9 0.Calib Zeroing of the deal load (pre-tare zeroing) (section 8). 10 zero 11 span Calibration with sample weight (section 9). 12 adC.uv Load cells diagnostic (section 10). 13 inPus 14 ouPu 15 485 16 fldbus 17 exCl.Ch 18 filer 19 unb.sr 20 CloCk 1 inP.01 2 inP.02 Digital input configuration (section 11). 1 ou.01 2 ou.02 Digital output configuration (section 12). RS485 port configuration (section 13). Fieldbus configuration (section 14). Load cell exclusion (section 15). Weight filter (section 16). Unbalancing (section 17). Date and time setting (with optional card only). 4 Visit our website www.RiceLake.com 5. Function Mode 888888 1 TYPE 2 nChan 3 CHAN 1 dep.Ch 2 ind.Ch Digital equalization box mode. Multi-scale mode. Set the number of active channels. Select the channel to be programmed (for ind,Ch mode only). Function Mode MODE 1 "DEP.CH" Allows to connect directly the load cells, equalize them (if necessary) and transmit each load cell data and the total weight through Fieldbus. EXC - 35 EXC + 34 SIG - 33 SIG + 32 EXC - 31 EXC + 30 SIG - 29 SIG + 28 EXC - 27 EXC + 26 SIG - 25 SIG + 24 EXC - 23 EXC + 22 REF - 21 REF + 20 SIG - 19 SIG + 18 SCT-4 CELL 4 CELL 3 CELL 2 CELL 1 gg kkgg lbb 00 ZERO ~ TARE NNEETT MODE FF PRINT W W11 SSPP11 W W22 SSPP22 PWR INPUT RELAYS FIELDBUS 485 MODBUS TCP/IP Type = dep.Ch n.Chan = 2 to 4 Chan not visible Earth 1 24Vdc 2 GND 3 COM 4 IN 1 5 IN 2 6 RL 1 7 RL 2 8 COM 16 A + 17 B - MODE 2 "IND.CH" Allows to manage up to 4 independent scales and transmit all data of each scale through Fieldbus. EXC - 35 EXC + 34 SIG - 33 SIG + 32 EXC - 31 EXC + 30 SIG - 29 SIG + 28 EXC - 27 EXC + 26 SIG - 25 SIG + 24 EXC - 23 EXC + 22 REF - 21 REF + 20 SIG - 19 SIG + 18 SCT-4 CELL 4 CELL 3 CELL 2 CELL 1 gg kkgg lbb 00 ZERO ~ TARE NNEETT MODE FF PRINT W W11 SSPP11 W W22 SSPP22 PWR INPUT RELAYS FIELDBUS 485 MODBUS TCP/IP Type = ind.Ch n.Chan = 1 to 4 Chan = 1 to 4 Earth 1 24Vdc 2 GND 3 COM 4 IN 1 5 IN 2 6 RL 1 7 RL 2 8 COM 16 A + 17 B - © Rice Lake Weighing Systems · All Rights Reserved 5 SCT-4X-MODBUS TCP/IP 6. Maximum Scale Capacity, Increment and Decimal Point Settings 888888 div...d. eC 4 div.deC Set the decimal point position and the minimum scale increment*1 ( 0,001 - 0,002 - 0,005 - 0,01 - 0,02 - 0,05 - 0,1 - 0,2 - 0,5 - 1 - 2 - 5 - 10 - 20 - 50 ). 5 dCiapv.adCeC Examples: For a 60000 lb scale, with 2 lb increment: div.deC = 2 CapaC = 60000 Set the maximum scale capacity*2 (max 999999 ). For a 10000 g scale, with 0.1 g increment: div.deC = 0,1 CapaC = 10000,0 For a 3000 lb scale, with 0.05 lb increment: div.deC = 0,05 CapaC = 3000,00 *1 Increment = the amount that the scale will increment by as weight is added or removed. *2 Maximum capacity = the maximum weight that can be measured using the scale you are creating. 7. Theoretical Calibration 888888 div...d. eC 6 dCielv.CdaepC Set the total load cells capacity (up to 999999). 7 dCielv.sdenC Set the load cells sensitivity (up to 999999). 8 dead.ld 1. Set div.deC and CapaC (section 4). Dead load weight (from -9999.9 to 99999.9). 2. Set in Cel.Cap the total load cells capacity (sum of the nominal load cell capacities). 3. Set in Cel.sen the theoretical signal value of the load cells. 4. Enter in dead.ld step. The display shows the theoretical dead load value. Modify the value and/or confirm with . C 5. Save calibration (Press key many times until save? message will appear, then press to confirm). MODE 1 "DEP.CH" EXC - 35 EXC + 34 SIG - 33 SIG + 32 EXC - 31 EXC + 30 SIG - 29 SIG + 28 EXC - 27 EXC + 26 SIG - 25 SIG + 24 EXC - 23 EXC + 22 REF - 21 REF + 20 SIG - 19 SIG + 18 SCT-4 CELL 4 CELL 3 CELL 2 CELL 1 gg kkgg lbb 00 ZERO ~ TARE NNEETT MODE FF PRINT W W11 SSPP11 W W22 SSPP22 PWR INPUT RELAYS FIELDBUS 485 MODBUS TCP/IP MODE 2 "IND.CH" EXC - 35 EXC + 34 SIG - 33 SIG + 32 EXC - 31 EXC + 30 SIG - 29 SIG + 28 EXC - 27 EXC + 26 SIG - 25 SIG + 24 EXC - 23 EXC + 22 REF - 21 REF + 20 SIG - 19 SIG + 18 SCT-4 CELL 4 CELL 3 CELL 2 CELL 1 gg kkgg lbb 00 ZERO ~ TARE NNEETT MODE FF PRINT W W11 SSPP11 W W22 SSPP22 PWR INPUT RELAYS FIELDBUS 485 MODBUS TCP/IP Earth 1 24Vdc 2 GND 3 COM 4 IN 1 5 IN 2 6 RL 1 7 RL 2 8 COM 16 A + 17 B - Earth 1 24Vdc 2 GND 3 COM 4 IN 1 5 IN 2 6 RL 1 7 RL 2 8 COM 16 A + 17 B - Insert in Cel.sen parameter, the load cells sensitivity sum value: (mV/V cell1) + (mV/V cell2) + (mV/V cell3) + (mV/V cell4) 6 Visit our website www.RiceLake.com For each scale to calibrate, insert in Cel.sen parameter the average sensitivity value of the load cells: (mV/V cell1) + (mV/V cell2) + ... + (mV/V celln) n 8. Zeroing Mechanical Tare (pre-tare zeroing) 888888 div...d. eC Zeroing Mechanical Tare (pre-tare zeroing) 9 d0.iCva.ldieCb Zeroing of the pre-tare (or mechanical tare). This functionality allows to zero the weigh of the scale structure (e.g. empty silo, conveyor, etc.) without changing the calibration in memory. 9. Calibration with Sample Weight 888888 div...d. eC 10 zdeirv.odeC Zero point acquisition. 11 Span Sample weight acquisition. 1. Unload the scale. 2. Enter the zero step to adjust the zero point. 3. Load the scale with span weight. 4. Enter the span step, type the span weight value and press to adjust. C 5. Save adjustment (Press key many times until save? message will appear, then press to confirm). 10. Load Cell Diagnostics (µV/V) 888888 div...d. eC 12 adC.uv It allows to verify signal of each channel. It must be included into the range 0 to 3 mV/V. Signal have to be stable and it have to increase by increasing the weight on the scale. i With more channels connected, it's possible to scroll between channels with keys and . © Rice Lake Weighing Systems · All Rights Reserved 7 SCT-4X-MODBUS TCP/IP 11. Inputs Settings 888888 div...d. eC 13 inpus 1 diinvp..d0e1C See INP.02 2 inp.02 12. Outputs Settings 888888 div...d. eC 14 oUTPUT 1 oduiv..d0e1C 2 ou.02 12.1 HOW TO PROGRAM SETPOINTS 1 none 2 dis.key 3 off 4C 5 prin 6 mode 7 are 8 zero Input disabled. When input is active, transmitter keyboard is locked. When input is active, transmitter reboots. C Emulation of key. Emulation of key. Emulation of key. Emulation of key. Emulation of key. See ou.02. 1 no/nC 2 funC Normally open / normally close. 1 0none Output disabled. 2 1Gros Setpoint on gross weight. 3 2ne Setpoint on net weight. 1. In weighing mode, press for 3 second. 2. Select the setpoint to modify: s.1on Set the output 1 setpoint value. s.2on Set the output 2 setpoint value. C 3. Press key to save and exit the menu. 8 Visit our website www.RiceLake.com 13. RS485 Port 888888 div...d. eC 15 485 1 sdeiv.addedC 2 baud RS485 Port 485 address (01 to 98). Baud rate (1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200). i The RS485 port is configured by default to communicate in Modbus RTU (section 18). 14. Fieldbus Settings 888888 div....d. eC 16 FLDBUS dYiESv.deC No Set the IP address: Fb.ini ... mb.Cp ... Fb.Se? Fb.Se 1 Aduiv....dCefCG Dynamic IP address. 2 ip.add Static IP address. 3 ndeiv....dmesCk Subnet mask. 4 Ga.way Default gateway. © Rice Lake Weighing Systems · All Rights Reserved 9 SCT-4X-MODBUS TCP/IP 15. Load Cell Exclusion (for dependent channel systems) If a load cell is broken, it's possible to temporarily exclude the channel where it is connected and continue to weigh, pending replacement. ! WARNING: this operation reduces the accuracy of the weighing system. We recommend use for liquid weighing or in applications where the load is evenly distributed. 888888 div...d. eC 17 exCl.Ch 1 dnionv.edeC 2 Ch1 3 Ch2 4 Ch3 5 Ch4 Visible only in DEP.Ch mode. No channel excluded. Channel 1 excluded. Channel 2 excluded. Channel 3 excluded. Channel 4 excluded. 16. Weight Filter 888888 div...d. eC 18 filer The active weight filter is displayed, alternating with the weight value. Press and keys to scroll through the available filters (from slowest to fastest, F1 to F10). 17. Unbalancing 888888 div...d. eC 19 unb.sr Visible only in DEP.Ch mode. The instrument has an active unbalance function as standard that signals if the load is unevenly distributed, compared to the condition saved via step STR.UNB. Imbalance occurs when the load distribution percentage value on a cell deviates by at least 10% for more than 3 seconds. 10 Visit our website www.RiceLake.com Example: 25% 25% Programming Errors 34% 23% 45% 20% 65% 15% 25% 25% Condition saved 23% 20% 20% 15% 15% 5% The unbalance condition is signalled via Modbus / Fieldbus or a digital output (refer to the complete manual to set the output). i This function is only available if EXCL.CH = NoNE. Use this function only in systems where the load is evenly distributed. 18. Programming Errors MESSAGE preC. DESCRIPTION Calibration error Err.pn Er 11 Er 12 Er 37 Er 39 C.er. 36 C.er. 37 Calibration error Calibration error Calibration error Calibration error Instrument not configured Calibration error Calibration error Err.mo Weight unstable adC.err Cel.err Er.Cel.1 ... Er.Cel.4 A/D converter error Global load cell error Load cell error SOLUTION First calibrate the zero point (zero), then proceed with sample weight acquisition (span) (section 9). Check the connection of the load cell. Verify the load cell signal is stable, valid and greater than the previously acquired point. Increase the calibration weight. Check the signal from the load cell increases when weight is incremented on the scale. Repeat calibration and verify capacity and division have been correctly set. Transmitter needs to be configurated. Verify the signal from the load cell is not negative. Verify the signal from the load cell is not negative. Check in adC.uv parameter that the signal is stable. If the connection of the cells is with 4 wires, check that the sense jumpers are inserted. Converter failure. Reboot the instrument. Signal anomaly: check the load cells connection. Signal anomaly: check the indicated load cell connection. © Rice Lake Weighing Systems · All Rights Reserved 11 SCT-4X-MODBUS TCP/IP 19. Modbus TCP 19.1 MODBUS TCP REGISTERS - dep.CH / ind.ch (1 SCALE) Data Gross weight Register 30001 30003 DESCRIPTION Bytes 1, 2, 3 and 4 contain the Gross Weight value. Net weight 30005 30007 Input status register 30009 Command status register 30011 Output status register 30013 Selected page 30015 Bytes 5, 6, 7 and 8 contain the Net Weight value. Bit 15(msb) Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 (lsb) Active channel. Active channel. No function. No function. No function. No function. Status of input n. 2. Status of input n. 1. Bit 7(msb) Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 (lsb) 1 = Scale unloaded (gross weight = 0). Tare PT (1 = PT tare is active). Tare (1 = Tare is active). Overload condition (0 = No; 1 = Overload). Underload condition (0 = No; 1 = Underload). Weight Stability (0 = Unstable; 1 = Stable). Gross Weight Polarity (0 = "+"; 1 = "-"). Net Weight Polarity (0 = "+"; 1 = "-"). Last received command. Bit 7(msb) Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 (lsb) Last command result. Last command result. Last command result. Last command result. Counting of processed commands. Counting of processed commands. Counting of processed commands. Counting of processed commands. No Function. Bit 7(msb) ... Bit 2 Bit 1 Bit 0(lsb) No function. ... No function. Digital output 2 status (0 = OFF; 1 = ON). Digital output 1 status (0 = OFF; 1 = ON). Shows the value of the selected page (3001). Bit 15 Bit 14 0 0 0 1 1 0 1 1 Active Channel Channel 1 Channel 2 Channel 3 Channel 4 µV Channel 1 30017 Bytes 16 and 17 contain the µV value of the channel 1. µV Channel 2 30019 Bytes 18 and 19 contain the µV value of the channel 2. µV Channel 3 30021 Bytes 20 and 21 contain the µV value of the channel 3. µV Channel 4 30023 Bytes 22 and 23 contain the µV value of the channel 4. 12 Visit our website www.RiceLake.com Modbus TCP 19.2 MODBUS TCP REGISTERS - ind.ch (4 SCALES) Data Register Status register scale 1 30001 Status register scale 2 Status register scale 3 Status register scale 4 30002 30003 30004 Input status register 30005 Command status register Output status register 30006 30007 Selected page 30008 DESCRIPTION Bit 15(msb) Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 (lsb) Not used. Not used. Not used. Scale active (0 = "no"; 1 = "yes"). Decimals (00 = 0; 01 = 1; 10 = 2; 11 = 3) Unit of Measure (00 = "g"; 01 = "kg"; 10 = "t"; 11 = "lb"). Bit 7(msb) Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 (lsb) Tare PT (1 = PT tare is active). Tare (1 = Tare is active). Net Weight Polarity (0 = "+"; 1 = "-"). 1 = Scale unloaded (gross weight = 0). Overload condition (0 = No; 1 = overload). Underload condition (0 = No; 1 = underload). Stability (0 = "unstable"; 1 = "stable"). Gross Weight Polarity (0 = "+"; 1= "-"). Same as Status register scale 1. Same as Status register scale 1. Same as Status register scale 1. Bit 15(msb) Bit 14 Bit 13 Bit 12 Bit 11 Bit 10 Bit 9 Bit 8 (lsb) Active channel. Active channel. No function. No function. No function. No function. Status of input n. 2. Status of input n. 1. No function. Same as Command status register page 10. Bit 15 Bit 14 0 0 0 1 1 0 1 1 Active Channel Channel 1 Channel 2 Channel 3 Channel 4 Same as Output status register page 10. Shows the value of the selected page (2000). Gross weight scale 1 30009 30010 Bytes 16, 17, 18 and 19 contain the Gross Weight of scale 1. Gross weight scale 2 30011 30012 Bytes 20, 21, 22 and 23 contain the Gross Weight of scale 2. Gross weight scale 3 30013 30014 Bytes 24, 25, 26 and 27 contain the Gross Weight of scale 3. Gross weight scale 4 30015 30016 Bytes 28, 29, 30 and 31 contain the Gross Weight of scale 4. © Rice Lake Weighing Systems · All Rights Reserved 13 SCT-4X-MODBUS TCP/IP 19.3 DEVICENET REGISTERS FOR COMMAND SENDING Data Command Register 30001 DESCRIPTION Main available commands: Value 00 Hex 01 Hex 02 Hex 03 Hex 0A Hex 0B Hex 19 Hex 22 Hex Command No command Scale zeroing Tare Preset Tare Setpoint 1 setting Setpoint 2 setting Digital output setting Reboot the weight transmitter Parameter 1 30002 30003 Parameter 2 30004 30005 30006 ... 30016 First parameter of the command. Parameter is always expressed in absolute mode (no decimals, no sign). Second parameter of the command. Parameter is always expressed in absolute mode (no decimals, no sign). Used in advanced configuration, refer to the complete Fieldbus manual for further information. EXAMPLE 1 For zeroing the weight on the scale: 2. Set the command in byte 2 Register Value 30001 01 Hex EXAMPLE 2 For setting a preset tare of 1000 lb: 1. Set the tare value in parameter 1 (byte 3, 4, 5, 6) 2. Set the command in byte 2 Register Value 30001 03 Hex 30002 00 Hex 30003 03E8 Hex 14 Visit our website www.RiceLake.com © Rice Lake Weighing Systems Content subject to change without notice. 230 W. Coleman St. · Rice Lake, WI 54868 · USA USA: 800-472-6703 · International: +1-715-234-9171 May 25, 2023 www.ricelake.com PN 219719 Rev A