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Instruction Manual for CENTURION models including: Sector Ii Rectangular Boom Pole Joiner, Sector Ii, Rectangular Boom Pole Joiner, Boom Pole JoinerPole Joiner, Pole JoinerPole Joiner, JoinerPole Joiner, Joiner
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DocumentDocumentTRAFFIC BARRIERS SECTOR II RECTANGULAR BOOM POLE JOINER INSTALLATION MANUAL Centurion Systems (Pty) Ltd www.centsys.com Company Profile 1986 In-house R&D development team 1990 1995 1999 Today Manufactures to international quality standard ISO 9001:2015 ISO 9001:2015 After-sales multi-language Technical Support 100% testing of products Sales and technical support to Africa, Europe, Asia, the Americas, Australia and the Pacific Call Centre Operating Times Monday to Friday 08h00 to 17h00 GMT+2, Saturdays 08h00 to 14h00 GMT+2 Centurion Systems (Pty) Ltd reserves the right to make changes to the product described in this manual without notice and without obligation to notify any persons of any such revisions or changes. Additionally, Centurion Systems (Pty) Ltd makes no representations or warranties with respect to this manual. No part of this document may be copied, stored in a retrieval system or transmitted in any form or by any means electronic, mechanical, optical or photographic, without the express prior written consent of Centurion Systems (Pty) Ltd. Contents 1. INTRODUCTION 2. PRODUCT IDENTIFICATION 2.1. External components 2.2. Hardware unpacking 3. PHYSICAL INSTALLATION 3.1. Fitting the rectangular boom pole joiner 4. INSTALLATION HANDOVER Page 4 Page 6 Page 6 Page 7 Page 8 Page 8 Page 10 Icons used in this manual This icon indicates tips and other information that could be useful during the installation. This icon denotes variations and other aspects that should be considered during installation. This icon indicates warning, caution or attention! Please take special note of critical aspects that MUST be adhered to in order to prevent injury. SECTION 1 1. Introduction INTRODUCTION ATTENTION! To ensure the safety of people and possessions, it is important that you read all of the following instructions. Incorrect installation or incorrect use of the product could cause serious harm to people. The installer, being either professional or DIY, is the last person on the site who can ensure that the operator is safely installed and that the whole system can be operated safely. Warnings for the Installer CAREFULLY READ AND FOLLOW ALL INSTRUCTIONS before installing the product. · All installation, repair, and service work to this product must be carried out by a suitably qualified person · Do not activate your barrier unless you can see it and can determine that its area of travel is clear of people, pets, or other obstructions · NO ONE MAY CROSS THE PATH OF A MOVING BARRIER. Always keep people and objects away from the barrier and its area of travel · NEVER LET CHILDREN OPERATE OR PLAY WITH THE BARRIER CONTROLS · Secure all easily-accessed barrier controls in order to prevent unauthorised use of the barrier · Do not in any way modify the components of the automated system · Do not install the equipment in an explosive atmosphere: the presence of flammable gasses or fumes is a serious danger to safety · Before attempting any work on the system, cut electrical power to the operator and disconnect the batteries · The mains power supply of the automated system must be fitted with an all-pole switch with contact opening distance of 3mm or greater. Use of a 5A thermal breaker with all-pole circuit break is recommended · Make sure that an earth leakage circuit breaker with a threshold of 30mA is fitted upstream of the system · Never short-circuit the battery and do not try to recharge the batteries with power supply units other than that supplied with the product, or manufactured by Centurion Systems (Pty) Ltd · Make sure that the earthing system is correctly constructed, and that all metal parts of the system are suitably earthed page 4 www.centsys.com SECTION 1 INTRODUCTION · Safety devices must be fitted to the installation to guard against mechanical movement risks, such as crushing, dragging and shearing · It is recommended that at least one warning indicator light be fitted to every system · Always fit the warning signs visibly to the inside and outside of the barrier · The installer must explain and demonstrate the manual operation of the barrier in case of an emergency, and must hand over the user guide to the user · Explain these safety instructions to all persons authorised to use this barrier, and be sure that they understand the hazards associated with traffic barriers · Do not leave packing materials (plastic, polystyrene, etc.) within reach of children as such materials are potential sources of danger · Dispose of all waste products like packing materials, worn-out batteries, etc. according to local regulations · Always check the obstruction detection system and safety devices for correct operation · Neither Centurion Systems (Pty) Ltd, nor its subsidiaries, accepts any liability caused by improper use of the product, or for use other than that for which the automated system was intended · This product was designed and built strictly for the use indicated in this documentation. Any other use, not expressly indicated here, could compromise the service life/operation of the product and/or be a source of danger · Anything that has not been specified in these instructions may be considered a risk to your safety, and the safety of others. If you are unsure of an installation matter, please contact your nearest distributor WARNING! WARNING! WARNING! WARNING! WARNING! SAFETY FIRST MOVING BARRIER CAN CAUSE SERIOUS INJURY OR DEATH! KEEP AWAY! THE BARRIER MAY MOVE AT ANY TIME! DO NOT ALLOW CHILDREN TO PLAY IN THE AREA OR OPERATE THE BARRIER. page 5 www.centsys.com SECTION 2 2. Product Identification 2.1. External components 10 9 8 PRODUCT IDENTIFICATION 1 2 3 7 4 6 5 FIGURE 1. PRODUCT IDENTIFICATION - EXTERNAL COMPONENTS 1. Rectangular Boom pole (3m, 4.5m and 6m) (not supplied) 2. Boom pole Shroud frame 3. Boom pole Shroud 4. Rectangular Boom pole retainer 5. Rectangular coupler 6. Rectangular breakaway coupler 7. Door 8. Barrier enclosure 9. Manual override (6mm Allen key) 10. Barrier lid page 6 www.centsys.com SECTION 2 2.2. Hardware unpacking PRODUCT IDENTIFICATION 1 2 3 4 1. M8 threaded rod 2. Rectangular boom pole joiner FIGURE 2. PRODUCT IDENTIFICATION - HARDWARE 3. M10 washer 4. M8 connector cap page 7 www.centsys.com SECTION 3 3. Physical Installation PHYSICAL INSTALLATION 3.1. Fitting the rectangular boom pole joiner The following steps should be performed with the rectangular boom pole removed from the SECTOR II, for ease of drilling. 1. After cutting your boom poles to size, measure 15mm and 165mm from the edge of the end of your first boom pole. 2. Mark and centre punch the hole positions for drilling. 3. Repeat step 1 and step 2 on the opposite end of your second boom pole. 4. Mark and centre punch the same hole positions on the other side of both your boom poles. Keep note of orientation. Plastic bumper must be facing downwards. 165mm 15mm 15mm 165mm Second rectangular boom pole First rectangular boom pole FIGURE 3 5. Drill two 10mm holes on both sides of each boom pole. 10mm hole FIGURE 4 6. Slide the Joiner into the boom pole and align all four holes. Joiner page 8 Rectangular boom pole FIGURE 5 www.centsys.com SECTION 3 M8 threaded rod PHYSICAL INSTALLATION 7. Fasten the Joiner to the boom pole using the M8 threaded rods and connector caps. 8. Slide the other end of the Joiner into the other boom pole and align all four holes. M10 washer Connector cap FIGURE 6 Joiner FIGURE 7 9. Fasten the Joiner to the boom pole using the M8 threaded rods and connector caps. View once the Joiner has been fastened onto both boom poles page 9 FIGURE 8 www.centsys.com SECTION 4 4. Installation Handover INSTALLATION HANDOVER Once the SECTOR II rectangular boom pole joiner has been successfully installed and its operation tested, it is important for the operation and safety considerations to be explained to the end-user of the system. page 10 www.centsys.com Connect with us on: facebook.com/centurionsystems YouTube.com/centurionsystems @askcenturion centurion.systems Subscribe to the newsletter: www.centsys.com/subscribe Call Centurion Systems (Pty) Ltd . South Africa Head Office: +27 11 699 2400 Call Technical Support: +27 11 699 2481 Monday to Friday: from 08h00 to 17h00 (GMT+2) Saturday: from 08h00 to 14h00 (GMT+2) E&OE Centurion Systems (Pty) Ltd reserves the right to change any product without prior notice All product and brand names in this document that are accompanied by the ® symbol are registered trademarks in South Africa and/or other countries, in favour of Centurion Systems (Pty) Ltd, South Africa. The CENTURION and CENTSYS logos, all product and brand names in this document that are accompanied by the TM symbol are trademarks of Centurion Systems (Pty) Ltd, in South Africa and other territories; all rights are reserved. We invite you to contact us for further details. ISO 9001:2015 Doc number: 1246.D.01.0015_21022023 www.centsys.com