Instruction Manual for GE Appliances models including: 49-5000355 Zoneline Cooling and Electric Heat Unit, 49-5000355, Zoneline Cooling and Electric Heat Unit, Cooling and Electric Heat Unit, Electric Heat Unit, Heat Unit, Unit

Installation Instructions INSTALLA TION INSTRUCTIONS BEFORE YOU BEGIN IMPORTANT ELECTRICAL SAFETY— READ CAREFULLY


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GE-Zoneline-4500-6500-Installers-Guide
INSTALLATION INSTRUCTIONS

Installation Instructions

Questions? Call 844-GE4-PTAC (or 844-434-7822 ) or Visit our Website at: GEAppliances.com

BEFORE YOU BEGIN
Read these instructions completely and carefully.
· IMPORTANT ­ Save these instructions for local inspector's use.
· IMPORTANT ­ Observe all governing codes and ordinances.
· Note to Installer ­ %HVXUHWROHDYHWKHVH
instructions with the owner.
· Note to Owner ­ Keep these instructions for
future reference. · Proper installation is the responsibility of the
installer. · Product failure due to improper installation is not
covered under the Warranty. · You must use all supplied parts and use proper
installation procedures as described in these instructions when installing this air conditioner.
AIR CONDITIONER BREAK-IN PERIOD
NOTE ­ As with any mechanical device with moving SDUWVWKLVXQLWZLOOKDYHDZHDULQSHULRG$)7(5 ,167$//$7,21WKLVXQLWVKRXOGEHRSHUDWHGIRU hours to achieve optimum efficiency.
TOOLS YOU WILL NEED
Phillips screwdriver RU´1XWGULYHU
ZONELINE COMPONENTS
Appearance may vary. ([WHULRUJULOOHORXYHU

 Wall sleeve**
=RQHOLQHXQLW Room cover*
Power supply kit**
*
6 KLSSHGZLWKWKH=RQHOLQHXQLW 

& KHFNWKH³(VVHQWLDO(OHPHQWV´OLVW
on the unit located on front of the base pan
49-5000355 Rev. 6

IMPORTANT ELECTRICAL SAFETY-- READ CAREFULLY
CAUTION
· Follow the National Electrical Code (NEC) or local codes and ordinances.
· For personal safety, this Zoneline must be properly grounded.
· Protective devices (fuses or circuit breakers) acceptable for Zoneline installations are specified on the nameplate of each unit.
· Do not use an extension cord with this unit. · Aluminum building wiring may present special
problems--consult a qualified electrician. · When the unit is in the OFF position, there is still voltage
to the electrical controls. · Disconnect the power to the unit before servicing by:
1 Removing the power cord (if it has one) from the wall receptacle. OR
2 Removing the branch circuit fuses or turning the circuit breakers off at the panel.
ATTENTION
· Suivez le Code national de l'électricité (CNE) ou vos ordonnances et codes locaux.
· Pour votre sécurité personnelle, ce Zoneline doit être bien mis à la terre.
· Les appareils protecteurs (fusibles ou disjoncteurs) acceptables pour installer votre Zoneline sont indiqués sur la plaque signalétique de chaque appar eil.
· N'utilisez jamais de rallonge électrique avec cet appareil.  /HV¿OVGHEkWLPHQWHQDOXPLQLXPSHXYHQWSRVHUGHVSUREOqPHV
SDUWLFXOLHUV²FRQVXOWH]XQpOHFWULFLHQTXDOL¿p · Quand votre appareil est en position OFF (arrêt), il reste de la ten-
sion dans les commandes électriques. · Débranchez le courant de votre appareil avant de l'entretenir ou
de le réparer en: 1. Enlevant le cordon d'alimentation (le cas échéant) de la prise murale. OU 2. Enlevant les fusibles du circuit de dérivation ou en débran-
chant les disjoncteurs de dérivation au panneau.
PRECAUCIÓN
· Siga las instrucciones del National Electrical Code (Código de Electricidad Nacional) (NEC) o los códigos u ordenanzas locales.
·Para su seguridad personal, el acondicionador de aire Zoneline debe tener una adecuada conexión a tierra.
· Los dispositivos de protección (fusibles o disyuntores) adecuaGRVSDUDODVLQVWDODFLRQHVGH=RQHOLQHVHHQFXHQWUDQHVSHFL¿FDdos en la placa de cada unidad.
· No utilice un cable de extensión con esta unidad. · El cableado de aluminio puede presentar problemas especiales:
FRQVXOWHDXQHOHFWULFLVWDFDOL¿FDGR · Cuando la unidad se encuentra en la posición OFF (apagado),
todavía hay voltaje en los controles eléctricos. · Antes de realizar reparaciones en la unidad, desconecte el sumi-
nistro de energía de la siguiente manera: 1 Retire el cable eléctrico (si posee uno) del receptáculo de la
pared. O 2 Retire los fusibles de la sección o apague el disyuntor desde el
panel.


INSTALLATION INSTRUCTIONS

Installation Instructions

REPLACING AN EXISTING UNIT

Check the "Essential
(OHPHQWV´ODEHOIRU important information.

Replacing a ducted unit
New ducted installation: ,IWKLVXQLWLVWREHLQVWDOOHGLQDQHZGXFWHGDSSOLFDWLRQ using a duct adapter kit, the kit must be installed before WKHXQLWLVSODFHGLQWKHZDOOFDVH7KHLQVWDOODWLRQ instructions are packed with the kit.
Duct kits available:
5$. 5$.%%

Use the correct wall sleeve
7KLVXQLWis designed to be installed in a GE $SSOLDQFHVSODVWLFRULQVXODWHGPHWDOZDOOVOHHYH7KLV minimizes condensation from forming on the room side of the case.

Mounting plate

Duct Sleeve

NOTE: 7KHUHDUHVHYHUDOH[WUDKROHVLQWKHXQLWVLGH flanges for installation in wall sleeves other than GE $SSOLDQFHV7RDYRLGGDPDJLQJWKHIODQJHLQVXODWLRQ the installer should use an awl or other sharp tool to puncture the insulation in the appropriate holes before installing the attachment screws.
Use the correct outdoor grille
You should use the outdoor grilles shown on the ³(VVHQWLDO(OHPHQWV´ODEHORQWKHEDVHSDQ
· ,IDQH[LVWLQJJULOOHLVQRWUHSODFHGFDSDFLW\DQG efficiency will be reduced and the unit may fail to operate properly or fail prematurely. A deflector NLW5$.PD\EHXVHGZLWKJULOOHVWKDWZHUHQRW GHVLJQHGIRU\RXUQHZ*($SSOLDQFHV=RQHOLQHV 7KH5$.FRQWDLQVDLUGHIOHFWRUVDQGJDVNHWV WKDWPRXQWWRWKHXQLWWRGLUHFWWKHKRWH[KDXVWDLU away from the air intake to allow the unit to function properly. The grille must have a 65% minimum free area (as calculated by ASHRAE). See the Architects and Engineers Data Manual for more detailed information.
· Any vertical deflectors in a non GE Appliances H[LVWLQJUHDUJULOOHVKRXOGEHUHPRYHGWRGHFUHDVH condenser air recirculation that can cause the unit WR³VKRUWF\FOH´DQGOHDGWRSUHPDWXUHFRPSRQHQW failure.
Use the correct power cord
Codes require the use of arc fault or leakage current GHWHFWLRQGHYLFHVRQYROWLQVWDOODWLRQV

Existing ducted installation: 5HSODFHPHQWRIDQH[LVWLQJGXFWHGXQLWPD\UHTXLUH different components. Request this information from your sales representative. Duct seals on existing unit need to be removed and added to the new unit.
· Replacing 230/208 volt units: 6HHSDJH
· Replacing 265 volt units: 6HHSDJH
When using a duct kit, you must always turn Mode 7 to ON " "6HH0RGHLQVWUXFWLRQVRQSDJH
Duct Mode Shown ON



49-5000355 Rev. 6

INSTALLATION INSTRUCTIONS

Installation Instructions

230/208 VOLT ELECTRICAL CONNECTION OPTIONS

POWER CORD
CONNECTION
'HSHQGLQJRQDSSOLFDWLRQDSRZHUVXSSO\NLWZLWK/&', PXVWEHXVHGWRVXSSO\SRZHUWRWKH=RQHOLQHXQLW7KH appropriate kit is determined by the voltage, the means of electrical connection and the amperage of the branch circuit.

Power cords may include an arc fault interruption or a leakage current detection interruption device. A test and reset button is provided on the plug case or the inline case. The device should be tested on a periodic basis by first pressing the TEST button and then the RESET button. If the TEST button does not trip or if the RESET button will not stay engaged, discontinue use of the Zoneline and contact a qualified service technician.

Power supply kit ($SSHDUDQFHPD\YDU\
&RQQHFWLRQVRIRUYROWFLUFXLWVPD\EHZLWKD SRZHUVXSSO\NLWRUDMXQFWLRQER[NLW
All wiring, including installation of the receptacle, must be in accordance with the NEC and local codes, ordinances and regulations. Codes require the use of an arc fault or leakage current detection device on the SRZHUFRUGH[FHSWGLUHFWFRQQHFW%HVXUHWRVHOHFW the correct cord for your installation.

Tandem Perpendicular

Large

$PS

$PS

Tandem

$PS

YROWUHFHSWDFOHFRQILJXUDWLRQ

ELECTRICAL SUBBASE CONNECTION

YROWPRGHOVPD\EHLQVWDOOHGXVLQJRQHRIWKH IROORZLQJHOHFWULFDOVXEEDVHV

Branch Circuit and Unit Amperage Rating
  

Proper GE Appliances Subbase Kit
5$.'& 5$.'& 5$.'&

Electrical subbases provide an enclosure for direct FRQQHFWLRQRUHQFORVHGUHFHSWDFOHV7KHVXEEDVHNLW includes the power cord.
7KHLQVWUXFWLRQVSURYLGHGZLWKWKHVHOHFWHGVXEEDVH NLWPXVWEHFDUHIXOO\IROORZHG,WLVWKHUHVSRQVLELOLW\RI the installer to ensure the connection of components is done in accordance with these instructions and all electrical codes.
When using a sub-base electrical connection, the RAK4002D Junction Box is required for a complete and proper installation.

Branch Circuit and Unit Amperage Rating
  

Proper GE Appliances Power Cord
with LCDI Device
5$.3 5$.3 5$.3

DIRECT CONNECTION

2UGHURQHRIWKHIROORZLQJ.LWVIRUYROWGLUHFW FRQQHFWLRQDVUHTXLUHG

Branch Circuit and Unit Amperage Rating

Power Supply Kit



5$.'



5$.'



5$.'

Review installation instructions provided with direct connect kits for detailed assembly instructions.
When using a direct connection, the RAK4002D Junction Box is required for a complete and proper installation.

49-5000355 Rev. 6



INSTALLATION INSTRUCTIONS

Installation Instructions

265 VOLT ELECTRICAL CONNECTION OPTIONS

WARNING
&RQQHFWLRQRIWKLV9$&SURGXFWWRDEUDQFKFLUFXLW MUST be done by direct connection in accordance with the National Electrical Code. Plugging this unit into a EXLOGLQJPRXQWHGH[SRVHGUHFHSWDFOHLVQRW permitted by code.
7KHVHPRGHOVPXVWEHLQVWDOOHGXVLQJWKHDSSURSULDWH GE Appliances power supply kit for the branch circuit amperage and the electrical resistance heater wattage GHVLUHG8VHWKH32:(5&211(&7,21&+$57RQ SDJHWRGHWHUPLQHWKHFRUUHFWNLWUHTXLUHG2QHRIWKH IROORZLQJLQVWDOODWLRQPHWKRGVPXVWEHXVHG
AVERTISSEMENT
9RXV'(9(=EUDQFKHUFHSURGXLWDOLPHQWpSDUFRXUUDQW DOWHUQDWLIGHYROWVDXFLUFXLWGHGpULYDWLRQSDU EUDQFKHPHQWGLUHFWFRQIRUPpPHQWDX&RGHQDWLRQDO G¶pOHFWULFLWp/H&RGHQ¶DXWRULVHSDVOHEUDQFKHPHQ WGHYRWUHDSSDUHLOjXQHSULVHH[SRVpHPRQWpHVXUOH bâtiment.
9RXVGHYH]LQVWDOOHUFHVPRGqOHVjO¶DLGHGHODERQQH WURXVVHG¶DOLPHQWDWLRQpOHFWULTXH*($SSOLDQFHVSRXU O¶DPSpUDJHGXFLUFXLWGHGpULYDWLRQHWODSXLVVDQFHGX FKDXDJHjUpVLVWDQFHpOHFWULTXHGpVLUpH8WLOLVH]OH 7DEOHDXGHFRQWDFWpOHFWULTXHSDJHSRXUGpWHUPLQHU ODERQQHWURXVVHUHTXLVH9RXVGHYH]XWLOLVHUO¶XQHGHV PpWKRGHVVXLYDQWHVG¶LQVWDOODWLRQ
ADVERTENCIA
/DFRQH[LyQGHHVWHSURGXFWRGHYROWLRVGH&$ DXQFLUFXLWRGHULYDGR'(%(UHDOL]DUVHPHGLDQWHXQD FRQH[LyQGLUHFWDGHDFXHUGRDODVLQGLFDFLRQHVGHO1(& (OFyGLJRQRSHUPLWHHQFKXIDUHVWDXQLGDGDXQDFDMD H[WHUQD Estos modelos deben instalarse utilizando el kit de GE Appliances de suministro de energía adecuado para el DPSHUDMHGHFLUFXLWRGHULYDGR\HOYDWLDMHGHVHDGRSDUD HOFDOHIDFWRUGHUHVLVWHQFLDHOpFWULFD8WLOLFHOD7$%/$ '(&21(;,21(6(/e&75,&$6HQODSiJLQDSDUD determinar cuál es el kit necesario. Debe utilizarse uno GHORVVLJXLHQWHVPpWRGRVGHLQVWDODFLyQ

A. FOR SUBBASE INSTALLATION

 (OHFWULFDOVXEEDVHNLWVDUHDYDLODEOHWRSURYLGHDIOH[LEOH enclosure for direct connection.

Branch Circuit and Unit Amperage Rating

Proper GE Appliances Subbase Kit



5$.(&



5$.(&



5$.(&

 7KHLQVWUXFWLRQVSURYLGHGZLWKWKHVHOHFWHGVXEEDVHNLW PXVWEHFDUHIXOO\IROORZHG7KHVXEEDVHNLWLQFOXGHV WKHSRZHUFRQQHFWLRQNLW,WLVWKHUHVSRQVLELOLW\RIWKH installer to ensure the connection of components is
done in accordance with these instructions and all
electrical codes.

B. FOR DIRECT CONNECT INSTALLATION

 ,IDQHOHFWULFDOVXEEDVHLVQRWXVHGGLUHFWFRQQHFWLRQ WREUDQFKFLUFXLWZLULQJLQVLGHWKHSURYLGHGMXQFWLRQER[ must be done in accordance with the following steps.

Order the following Kit for 265-volt direct connection DVUHTXLUHG

Branch Circuit and Unit Amperage Rating

Power Supply Kit



5$.'



5$.'



5$.'

Review installation instructions provided with power cord or direct connect kits for detailed assembly instructions.



49-5000355 Rev. 6

INSTALLATION INSTRUCTIONS

Installation Instructions

POWER CONNECTION CHART

Power Cord Connections

230/208 Volt Power Supply Kits with Current Leakage Detection Device (1)
5$.363 5$.363 5$.363

Wall Plug &RQ¿JHUDWLRQ
7DQGHP Perpendicular /DUJH7DQGHP

Circuit Protective Device
$PS7LPH'HOD\)XVHRU%UHDNHU $PS7LPH'HOD\)XVHRU%UHDNHU $PS7LPH'HOD\)XVHRU%UHDNHU

Heater Wattage @ 230/208 Volts
.: .: .:+LJK)DQ .:/RZ)DQ

Direct Connections

230/208 Volt Power Supply Kits (2)
5$.' 5$.' 5$.'

Circuit Protective Device
$PS7LPH'HOD\)XVHRU%UHDNHU $PS7LPH'HOD\)XVHRU%UHDNHU $PS7LPH'HOD\)XVHRU%UHDNHU

Heater Wattage @ 230/208 Volts
.: .: .:+LJK)DQ .:/RZ)DQ

265 Volt Power Supply Kits (3)
5$.' 5$.' 5$.'

Circuit Protective Device
$PS7LPH'HOD\)XVHRU%UHDNHU $PS7LPH'HOD\)XVHRU%UHDNHU $PS7LPH'HOD\)XVHRU%UHDNHU

Heater Wattage @ 265 Volts
.: .: .:+LJK)DQ .:/RZ)DQ

. LWVHQGLQJLQ63GRQRWKDYHDQ/&',GHYLFHDUHWKHUHIRUHFDQRQO\EHXVHGLQDVXEEDVH$MXQFWLRQER[ SXUFKDVHGVHSDUDWHO\LVUHTXLUHGZLWK63NLWV
$MXQFWLRQER[SXUFKDVHGVHSDUDWHO\LVUHTXLUHGZLWKWKHVHNLWV 7KHUHTXLUHGMXQFWLRQER[FRPHVSUHLQVWDOOHGRQWKHFKDVVLV

49-5000355 Rev. 6



INSTALLATION INSTRUCTIONS

Installation Instructions

INSTALLING THE ZONELINE

1. INSTALL THE WALL SLEEVE AND EXTERIOR GRILLE
7KH5$%%VHULHVRU5$%ZDOOVOHHYHPXVW be properly installed per instructions packed with the sleeve.
· Assembly the wall sleeve as detailed in the instructions packed with it. Ensure all pieces are properly snapped together.
· Attach the outdoor panel to the rear of the assembly to help close off the building from the elements.
,QVWDOOVHFXUHDQGFDXONWKHVOHHYH
· When the chassis is ready to be installed, remove the outdoor panel and then install and secure the grille prior to installing the chassis.
·,QVWDOOWKHH[WHULRUJULOOHIURPWKHURRPVLGHIROORZLQJ instructions packed with the grille.
NOTE: For installation with a subbase or duct adapter, see the instructions packed with those kits.

2. PREPARE THE UNIT
· Carefully remove the foam shipping blocks from WKHURRPIURQWFRPSUHVVRUDQGRXWGRRUIDQ7KHUH may be multiple blocks and pieces of shipping tape that need to be removed.
Shipping tape /RFDWLRQVPD\YDU\ · Remove the room cover by pulling it out at the ERWWRPWRUHOHDVHLWWKHQOLIWLWXSWRFOHDUWKHUDLO DORQJWKHXQLWWRS

·,IYHQWGRRULVWREHRSHUDWLRQDOUHPRYHVKLSSLQJ screws from the front side of the vent door, if present.
Remove the shipping screws (if operation is GHVLUHG

22

49-5000355 Rev. 6

INSTALLATION INSTRUCTIONS

Installation Instructions

INSTALLING THE ZONELINE (cont.)

3. INSTALL THE UNIT INTO THE WALL SLEEVE
Slide the unit into the wall sleeve and secure with four screws through the unit flange holes.
 7KHIRXUVFUHZVZLOOEHORFDWHGLQDVHDOHGEDJWKDW sits under the control panel, sitting in the pocket in the base pan.

5. REPLACE THE ROOM FRONT
Reinstall the room cover by aligning and placing the WRSUDLORIWKHURRPFRYHURYHUWKHFKDVVLVWKHQ SXVKLQJLWLQDWWKHERWWRP

7KHIRXUZDOOVOHHYHVFUHZVZLOOEHWDSHG WRWKHSRFNHWLQIURQWRIWKHFRQWUROER[
NOTE: 7KHUHDUHVHYHUDOH[WUDKROHVLQWKHXQLWVLGH flanges for installation in wall sleeves other than GE $SSOLDQFHV7RDYRLGGDPDJLQJWKHIODQJHLQVXODWLRQ the installer should use an awl or other sharp tool to puncture the insulation in the appropriate holes before installing the attachment screws.
4. CONNECT POWER CORD OR DIRECT CONNECT KIT
Review installation instructions provided with power cord or direct connect kits for detailed assembly instructions.

Power supply kit (Appearance may vary)

49-5000355 Rev. 6

23

INSTALLATION INSTRUCTIONS

Installation Instructions OPTIONAL--DRAIN KIT INSTALLATION

External Drain
6HHWKH,QVWDOODWLRQ,QVWUXFWLRQV LQWKH5$'NLW

$OWHUQDWH ´ORQJ´2' straight copper tube

Round drain holes

´2'GUDLQWXEH Neoprene sponge gasket Steel mounting plate

7\SH³$´VFUHZIRUPHWDOVOHHYHRU 7\SH³%´VFUHZIRUPROGHGVOHHYH

Internal Drain
6HHWKH,QVWDOODWLRQ,QVWUXFWLRQV LQWKH5$'NLW

7KHGUDLQLVORFDWHGXQGHUWKH cabinet, location to be determined
DQGFXWLQWKHILHOG

Round

Neoprene sponge gasket

drain holes

Steel mounting plate

7\SH³$´VFUHZIRUPHWDOVOHHYHRU 7\SH³%´VFUHZIRUPROGHGVOHHYH



49-5000355 Rev. 6



References

Adobe InDesign 18.0 (Windows) Acrobat Distiller 22.0 (Windows)