KT SOLAR 120W 12V Solar Mat User Manual

Important Information

This manual contains important safety and operational instructions. Please read carefully before using this product.

Congratulations on your new and innovative 120 Watt 12 Volt Portable Folding Solar Mat. It folds down to a convenient 395mm x 360mm x 80mm, ideal for camping, marine applications, 4x4, caravan applications, and more.

Features

• Compact & Powerful: Features 6 x monocrystalline solar cells cast from silicone, offering higher efficiency and a smaller size for greater power output.
• Lightweight, Foldable Design: Easy for transportation and storage. Dimensions folded: 395mm (L) x 360mm (W) x 80mm (D). Dimensions unfolded: 2285mm (L) x 360mm (W) x 5mm (D). Total Weight: 5.1 Kg.
• 10 Amp 12V PWM Solar Controller Included: Displays battery voltage, battery capacity percentage, ambient temperature, and load mode in 3-second intervals. Features a single USB input for charging USB devices. Includes 220mm leads terminated to 50A heavy-duty connectors.
• Includes Leads & Accessories: Comes with a heavy-duty connector to positive/negative battery clamps (550mm lead) and a 50A 12V heavy-duty connector extension lead (4.8M).
• Flexible Positioning: Ability to lay-flat across vehicle windscreens, flat surfaces, rooftops, or hang/mount from durable eyelets.
• Suitable for Wide-Range of Applications: Perfect for charging 12V batteries powering camping fridges, lighting, air-compressors, and other 12V devices.

Components

The package includes the following:

• A: 6 Panel solar mat
• B: 10A 12V solar charge controller, with 220mm leads and 50A heavy-duty connectors
• C: Heavy-duty connector to positive/negative battery clamps, 550mm lead
• D: 50A 12V heavy-duty connector extension lead, 4.8M
• E: Solar mat when folded

Solar Mat Operational Instructions

1. Step 1 - Unfold & Position the Mat in the Sun: Locate the panel in a position exposed to the sun for the majority of the day. For best results, use a northern orientation. The panel functions horizontally or hung, but for optimal performance, tilt the panels to directly face the sun.
2. Step 2 - Connect to the Battery: Connect the 5M lead to the battery. Attach the red clamp to the positive (+) terminal and the black clamp to the negative (-) terminal. The solar panel will now begin charging the battery.

Solar Mat Specifications

Solar Controller Features

• 12V System Voltages are automatically recognized.
• An upgraded 3-stage PWM charging algorithm is adopted, including equalizing charging to prevent non-equalization and sulfation, thus extending battery service life.
• Charging parameters are automatically adjusted with temperature compensation.
• A wide range of load working modes accommodate different load types.
• Provides overcharge, over-discharge, overload, and short circuit protection.
• Features an advanced load starting method for smooth operation of large-capacitance loads.
• Includes a dot matrix graphic LCD screen and a user-friendly human-machine interface with a key.
• Boasts an industrial-grade design for reliable performance in tough conditions.
• TVS lighting protection is adopted.

Solar Controller Specifications

Solar Controller Diagram

The solar charge controller features:

• MOUNTING POINTS for installation.
• LCD DISPLAY for status information.
• KEY button for operation and settings.
• USB port for device charging.
• LOAD terminal for connecting loads.
• BATTERY terminal for connecting the battery.
• SOLAR MAT terminal for connecting the solar panel.

External Dimensions: 103mm x 71mm x 36mm. Mounting Point Hole Dimensions: 3.5mm Dia.

Solar Controller Operation

1. Step 1: Connect the battery. If the connection is correct, the controller screen will light up. Otherwise, check the connection.
2. Step 2: Connect the solar panel. If sunlight is present and strong enough (solar panel voltage is greater than battery voltage), the sun icon on the LCD screen will be on. Otherwise, check the connection.
3. Step 3: Connect the load. Connect the load leads to the controller's load output terminal. Ensure the current does not exceed the controller's rated current.
4. Step 4: Ventilation. As the controller generates heat during operation, it is recommended to install it in an environment with good ventilation conditions.
5. Step 5: Cable Capacity. Choose cables with sufficient capacity for connection to prevent excessive loss on the lines, which could cause the controller to misjudge.
6. Step 6: Grounding. The controller has a common positive pole inside. If grounding is needed, ground the positive pole.

Display Features

The LCD display provides information via icons and text:

Browsing Menu on LCD Display

The following menus are shown in an automatic cycle on the display, with an interval of 3 seconds:

• Battery Voltage (e.g., 12.0 V)
• Battery Capacity (e.g., 100%)
• Temperature (e.g., 26 °C)
• Error Code (e.g., E0)
• Load Mode (e.g., 15)

To set Menu on LCD Display of Solar Controller

1. Long press the KEY in any mode to enter the load mode setting interface; the load mode will begin to flash.
2. Short press the KEY to adjust the load mode.
3. Long press the KEY again to save and exit mode setting, or wait for 10 seconds for the system to save and exit automatically.

Five Load Working Modes

1. Pure light control (0): When sunlight disappears and light intensity drops to the starting point, the controller initiates a one-minute delay (settable) to confirm the starting signal, then switches on the load. When sunlight emerges and light intensity reaches the starting point, it initiates a one-minute delay to confirm the shutting-down signal, then shuts down the output.
2. Light control + time control (1 to 14): The starting process is the same as pure light control. After operating for a preset period (settable from 1 to 14 hours), the load stops operation automatically.
3. Manual mode (15): The user can switch the load on or off manually using the KEY, regardless of the time of day.
4. Debugging mode (16): In cases of 6V with light signals, the load will be shut off. In cases of 5V (varies according to preset light controlled voltage and system voltage) without light signals, the load will be switched on. This mode allows for quick checks of system installation correctness during installation and debugging.
5. Normal on (17): The energized load remains in the output state.

LED Display Mode

Manually Switching On / Off Modes

When the load mode is set to 15 (manual mode), a short press of the KEY (in non-setting mode) in any interface will switch the load on or off.

[Diagram: Shows LCD display with 'LOAD SWITCHED 'ON'' and 'LOAD SWITCHED 'OFF'', with an arrow indicating 'SHORT PRESS THE KEY' transitions between them. Note: Load start is a type of soft start; display of the load icon on the LCD screen will be delayed after the load is switched on.

Trouble Shooting

Product Care

1. Periodically inspect the electrical and mechanical connections. Ensure they are tight and free from corrosion. Clean the surface of the solar panels with a soft damp cloth if necessary; mild detergent can also be used. Dirt or residue on the solar mat may affect performance.
2. Always fold the mat away for storage when not in use.

Product Safety

Always follow user manual for operational and safety instructions.

1. For installations with all batteries, avoid sparks or flames near the batteries and always use proper eye protection.
2. Given sufficient light, solar panels generate energy even when disconnected.
3. Accidental 'shorting' of the terminals or wiring can result in sparks causing personal injury or a fire hazard.
4. Do not scratch or bend solar panels.
5. Do not disassemble the Solar mat.
6. When mounting the solar mat at a height, adhere to all relevant safety regulations.
7. Do not walk on modules.
8. Do not attempt to increase module output by concentrating light on its surface with mirrors.
9. Be sure to use components (cables, fuses, etc.) rated greater than 25% of the Solar mat's maximum current ratings.
10. When storing the KT Solar mat, to avoid damage, do not pack heavy items on top.
11. Do not disassemble the controller. Take it to a qualified electrician if the unit requires repairing.
12. The solar mat is not to be exposed to inclement weather or excess moisture.
13. The Solar Regulator is IP65 Rated; however, all care must be taken to ensure wiring is not exposed to moisture.
14. If the solar mat becomes completely saturated with water, simply hang it up to dry in a convenient position. Do not reuse the solar mat until it is dry.

Important Warning

It is recommended not to place your solar mat over vehicle paintwork, as humidity can cause the mat to stick to the paint. Solar mats have a thick canvas material stitched behind the solar cells. Your KT solar blanket should be folded up and stored in a dry place at night while camping. Try to avoid placing on wet grass during early morning sunlight and select a dry surface for the mat, unless suspending it for windscreen application.

Frequently Asked Questions

Can the Solar Mat be mounted on a flat roof or wall?

Yes, it is fine to mount the solar mat on a horizontal surface such as a vehicle roof or on a vertical surface such as a wall, as long as the panel receives full sun for a reasonable period of the day. For optimal performance, tilt the panel toward the sun and face it in a northerly direction. This position enables the maximum amount of solar energy to reach the panel.

What current output can I expect?

The current output (A) of the solar mat is based mostly on the available solar energy (sun rays). The current ratings (peak power) given in the specifications table are based on 'ideal' sunlight conditions, which may only be achieved on a very bright sunny day. The normal current output will therefore be a little lower. If the panel is shaded or if it is a very hot day, the output will decrease further.

Will it charge my flat battery and how long will it take?

Yes, the KT solar mat will charge a flat battery (above 9V) with a capacity of 250-1800cca (automotive). The charging time will depend on the battery size.

Warranty Guarantee

This product carries an unconditional 12-Month Warranty against defects under the terms of the manufacturer's warranty. Should the manufacturer's warranty not comply with Australian Consumer Law, AECAA Pty Ltd Trading as Automotive Electrical & 4WD Accessories will provide a warranty against defects for 12 months from the date of purchase on the following terms:

• For valid claims, Automotive Electrical & 4WD Accessories will replace the product free of charge.
• The warranty excludes defects from after-sale damage, neglect, abuse, failure to comply with information provided in this manual, or incorrect installation. You bear all transportation costs to and from Automotive Electrical & 4WD Accessories.
• The benefits of this warranty are in addition to any other rights and remedies available at law.
• Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality.

For warranty claims:

• Return the product with receipt and original packaging (if available) to the store where the product was originally purchased.
• Email the team at warranties@ae4a.com.au with details of the product's defects, and the team will assist with a resolution.

Feedback

KT Cable Accessories designs and innovates products based on market and consumer demand, and welcomes feedback on products and services. To provide feedback:

• Send an email to marketing@ktcables.com.au.
• Follow KT Cable Accessories on Facebook & Instagram (@ktcables) and leave a review.
• Contact the team directly by phone:
  • East Coast - QLD, NSW, ACT, VIC, TAS: (07) 5540 7877
  • West Coast: WA, NT, SA (08) 9358 7000

Share installation images on social media pages (Facebook and Instagram). The team posts daily and may re-share installation photos with their +80K followers.

To learn more about KT Cable Accessories products and Services, visit www.ktcables.com.au.

Alternatively, to learn more about Automotive Electrical & 4WD Accessories, visit www.ae4a.com.au.

Manufactured & Packaged for:
AECAA Pty Ltd trading as Automotive Electrical & 4WD Accessories