Phrozen Onyx Rigid Pro410 User Guide

Introduction

Before printing an ideal object, understanding the material's limits under various conditions is crucial for successful printing. Phrozen provides the following design recommendations to help you significantly improve print success rates and achieve objects that better match your vision.

Table of Contents

Sec 1: TDS

Sec 2: Printing

• Printing Parameters
• Washing
• Curing

Sec 3: Design Specifications

Sec 4: Application Examples

Section 1: TDS (Technical Data Sheet)

* All performance tests were conducted using prints from Phrozen Sonic Mighty 8K or Sonic Mini 8K, followed by washing and curing with the Phrozen Wash & Cure unit.

Specimens are printed unless stated otherwise. The information in this TDS, including product recommendations, is based on current knowledge and experience. Descriptions, drawings, photographs, data, proportions, weights, etc., provided may change without notice and do not establish the product's contractual quality. Request the relevant MSDS from your supplier or contact Phrozen Tech Co., Ltd at sales@phrozen3d.com.

Section 2: Printing

Printing Parameters

Sonic mini / Sonic mini 4K

Sonic Mini 8K

Sonic Mini 8KS

Sonic Mighty 4K

Sonic Mighty 8K

Sonic Mighty 12K (Upgrade Kit)

Sonic Mega 8K

Sonic Mega 8K S

* The Mega 8K requires increased curing time due to its larger pull force to improve print success rate.

* Always cover the printer with a light-blocking cover during printing to maintain the optimal printing environment for the resin.

Washing and Curing

1. It is recommended to use Phrozen's post-processing equipment: "Phrozen Wash & Cure Kit".
2. Use the Phrozen Wash water-cleaning machine, add 95% alcohol, and wash for 45-60 seconds. Do not soak in alcohol or other solvents (e.g., IPA) for more than 60 seconds, as this may damage the object's surface.
3. For hollow thin parts, ensure the inside is washed thoroughly.
4. After washing, let the prints air dry for 30 minutes before post-curing.

Post-Curing

1. It is recommended to use Phrozen's post-curing equipment: "Phrozen Wash & Cure Kit", "Phrozen Mega Cure S UV Curing Light", or other post-curing devices with similar wavelengths.
2. Post-curing time: 30 minutes.

Section 3: Design Specifications

Note: All specifications represent the resin's limits and may vary depending on the printer used.

Minimum Unsupported Wall Thickness

This specification indicates the thinnest wall thickness that can be printed independently without bending or breaking, even without support. Recommended thickness: ≥ 0.2 mm.

[Image description: A series of vertical bars of increasing thickness from left to right, labeled 0.2, 0.4, 0.6, 0.8, 1, 1.2, 1.4, 1.6 mm.]

Size Tolerance, X-Y plane

This specification indicates the minimum tolerance for holes and pillars aligned parallel to the XY plane. Recommended tolerance: ≥ 0.06 mm.

[Image description: A block with various holes and cylindrical protrusions of increasing sizes, labeled with tolerances like 0.04, 0.05, 0.06, 0.07 mm.]

Minimum Pin Diameter

This specification indicates the minimum diameter for thin supports and pillars that can be printed independently without bending or breaking. Recommended diameter: ≥ 0.3 mm.

[Image description: A series of cylindrical pins of increasing diameter, labeled 0.3, 0.5, 0.7, 1, 1.5, 2, 2.5 mm.]

Minimum Hole Diameter, X-Y plane

This specification indicates the minimum hole diameter that can be successfully printed on the XY plane. Recommended diameter: ≥ 0.7 mm.

[Image description: A block with various holes of increasing diameter, labeled 0.3, 0.5, 0.7, 1, 1.5, 2, 2.5 mm.]

Minimum Embossed Detail Width, X-Y plane

This specification indicates the minimum line width for embossed details that can be printed successfully. Recommended width: ≥ 0.08 mm.

[Image description: A series of parallel lines of decreasing width, labeled 0.06, 0.08, 0.1, 0.3, 0.5, 0.7, 0.9 mm.]

Minimum Engraved Detail Width, X-Y plane

This specification indicates the minimum line width for engraved details that can be printed successfully. Recommended width: ≥ 0.06 mm.

[Image description: A series of parallel lines of decreasing width, labeled 0.06, 0.08, 0.1, 0.3, 0.5, 0.7, 0.9 mm.]

Maximum Horizontal Bridge Span

This specification indicates the maximum width of a suspended model that can be printed without deformation, provided there are support walls on both sides. Recommended width: ≤ 6 mm.

[Image description: A horizontal bar supported at both ends, with numerical labels 2, 3, 4, 5, 6 indicating different spans.]

Minimum Hole Diameter and Engraved Detail Width, Z-axis, at 0.05mm layer height

This specification indicates the minimum hole diameter and minimum engraved groove width that can be successfully printed on the Z-axis with a 0.05mm layer height. Recommended hole diameter: ≥ 0.7 mm. Recommended width: ≥ 0.06 mm.

[Image description: A block showing various holes and engraved lines, with labels indicating diameters and widths.]

Section 4: Application Examples

[Image description: A black 3D printed object resembling a cage or filter, with various mechanical parts like bolts, nuts, and wingnuts.]

[Image description: A black 3D printed dinosaur skull used as a hook, holding a white cloth.]

[Image description: A hand using a black 3D printed laptop stand.]