Hayward Automatic Chlorine Feeders

IMPORTANT SAFETY INSTRUCTIONS

Basic safety precautions should always be followed, including the following: Failure to follow instructions can cause severe injury and/or death.

Safety-Alert Symbol: Look for this symbol on your equipment or in this manual. It indicates potential hazards.

• WARNING: Hazards that could cause serious personal injury, death, or major property damage.
• CAUTION: Hazards that will or can cause minor or moderate personal injury and/or property damage.
• DANGER: Imminently hazardous situation which, if not avoided, will result in death, serious injury, or major property damage.
• NOTICE: Special instructions that are important but not related to hazards.

Hayward Pool Products
620 Division Street, Elizabeth, NJ 07207
Phone: (908) 351.5400
Website: www.haywardpool.com

WARNING - Read and follow all instructions in this owner's manual and on the equipment.

Failure to follow instructions can cause severe injury and/or death.

WARNING Suction Entrapment Hazard.

Suction outlets and/or covers that are damaged, broken, cracked, missing, or unsecured can cause severe injury and/or death due to entrapment hazards:

• Hair Entrapment: Hair can become entangled in the suction outlet cover.
• Limb Entrapment: A limb inserted into an opening of a suction outlet can result in a mechanical bind or swelling.
• Body Suction Entrapment: Negative pressure applied to a large portion of the body or limbs can result in entrapment.
• Evisceration/Disembowelment: Negative pressure applied directly to the intestines through an unprotected suction outlet can result in evisceration/disembowelment.
• Mechanical Entrapment: Jewelry, swimsuit, hair decorations, fingers, toes, or knuckles can be caught in an opening of a suction outlet cover.

WARNING - To Reduce the risk of Entrapment Hazards:

• Install a minimum of two functioning suction outlets per pump if outlets are small enough to be blocked by a person.
• Suction outlets in the same plane must be installed a minimum of three feet (3') [1 meter] apart.
• Dual suction fittings must be placed to avoid "dual blockage" by a user.
• Dual suction fittings shall not be located on seating areas or backrests.
• The maximum system flow rate shall not exceed the flow rating listed in Table 1.
• Never use the pool or spa if any suction outlet component is damaged, broken, cracked, missing, or not securely attached.
• Replace damaged, broken, cracked, missing, or not securely attached suction outlet components immediately.
• Follow all National, State, and Local codes applicable.
• Installation of a vacuum release or vent system is recommended.

WARNING: Failure to remove pressure test plugs and/or winterization plugs from suction outlets can increase the risk of suction entrapment.

WARNING: Failure to keep suction outlet components clear of debris (leaves, dirt, hair, paper) can increase the risk of suction entrapment.

WARNING: Suction outlet components have a finite life. The cover/grate should be inspected frequently and replaced at least every ten years or if found to be damaged, broken, cracked, missing, or not securely attached.

CAUTION: Components like the filtration system, pumps, and heater must be positioned to prevent children from using them as a means of access to the pool.

WARNING: Never operate or test the circulation system at more than 50 PSI.

WARNING: Never change the filter control valve position while the pump is running.

WARNING: To reduce the risk of injury, do not permit children to use or climb on this product. Supervise children at all times.

WARNING Hazardous Pressure. Pool and spa water circulation systems operate under hazardous pressure. Stand clear of circulation system equipment during pump start-up. Failure to follow instructions could result in violent separation of components, causing property damage, severe personal injury, or death. Before servicing, turn off all system and pump controls and open the filter manual air relief valve. Before starting the pump, ensure all system valves are set to return water to the pool. Do not change the filter control valve position while the pump is running. Fully open the filter manual air relief valve before starting the pump. Do not close the filter manual air relief valve until a steady stream of water is discharged.

WARNING Separation Hazard. Failure to follow instructions could result in violent separation of pump and/or filter components. Ensure the strainer cover is properly secured with the lock ring. Before servicing, open the filter manual air relief valve. Do not operate the system if any component is not assembled properly, damaged, or missing. Ensure the filter manual air relief valve body is locked in position.

WARNING Risk of Electric Shock.

All electrical wiring must conform to applicable local codes, regulations, and the National Electric Code (NEC). Hazardous voltage can shock, burn, and cause death or serious property damage.

• Do NOT use an extension cord. Provide a properly located electrical receptacle.
• Turn off power supply before working on electrical equipment.
• Replace damaged wiring immediately. Protect conduit from lawn mowers, hedge trimmers, etc.
• Electrically ground all equipment before connecting to power. Failure to ground can cause serious or fatal shock.
• Do NOT ground to a gas supply line.
• Turn OFF power to all electrical equipment before working on electrical connections.
• Failure to bond all electrical equipment to the pool structure increases the risk of electrocution. Consult a professional electrician for bonding requirements and local codes. Use a solid copper conductor, size 8 or larger, for bonding.

WARNING Risk of Electric Shock. Connect only to a branch circuit protected by a ground-fault circuit-interrupter (GFCI). Test the GFCI regularly.

CAUTION: The pump is intended for use with permanently-installed pools and may be used with hot tubs and spas if marked. Do not use with storable pools.

HAYWARD Pool Products Limited Warranty

Hayward Pool Products, Inc. warrants its chemical feeders to be free from defects in materials and workmanship for ONE (1) year from the date of purchase for single-family residential applications.

The warranty excludes damage from freezing, negligence, improper installation, improper use or care, or Acts of God. Defective parts will be repaired or replaced at Hayward's option within 90 days of receipt, barring unforeseen delays.

Proof of purchase is required. If not available, the manufacturing date determines the purchase date.

To obtain warranty service, contact the place of purchase or a Hayward Authorized Service Center. Visit www.haywardpool.com for assistance.

Hayward is not responsible for cartage, removal, repair, or installation labor costs.

This warranty does not apply to components manufactured by others; their respective manufacturer's warranty applies.

This express limited warranty is the entire warranty and is in lieu of all other warranties, expressed or implied, including warranties of merchantability or fitness for a particular purpose. Hayward shall not be responsible for any consequential, special, or incidental damages.

Some states do not allow limitations on implied warranties or exclusion of incidental/consequential damages, so these limitations may not apply to you. This warranty gives you specific legal rights, and you may have other rights that vary by state.

*Supersedes all previous publications.

Hayward Pool Products
620 Division Street
Elizabeth, NJ 07207

DANGER Mixing Chemicals or using fast dissolving chemicals may result in explosion and/or fire.

To avoid death, serious injury, or major property damage:

• Use only slow-dissolving Trichlor Chlorine tablets.
• Never use fast-dissolving Trichlor Chlorine tablets.
• Never mix chemicals.
• Never mix Trichlor Chlorine tablets with Calcium Hypochlorite or any other form of concentrated chlorine or chemicals.
• Never add other types of chlorine, pH adjusters, shock treatments, or algaecides through the skimmer. Add them directly to the pool water.
• Never isolate the chlorine feeder with valves or other devices.

WARNING: Wear eye and skin protection while maintaining or servicing this unit.

WARNING: Do not inhale fumes from the chlorinator or chemical container.

WARNING: Chlorine feeder may be under pressure. Use caution removing the cover.

INSTALLATION:

CL100/200

1. Install the CL100/200 automatic chlorine feeder in the pool water return line, after the heater. If no heater, install after the filter.
2. CAUTION: Concentrated chlorine can damage the heater or filter. Install an in-line positive seal corrosion-resistant check valve to reduce backflow of chlorine gas when the system is shut off.
3. The CL100/200 units have 1 1/2" female threads. For PVC socket connections, order SP1500UNPAK2. For threaded male and union connectors, order SP1500UNMPAK1. Thread or socket adapters may be used. Use only pipe sealants approved for ABS plastic (e.g., Teflon Tape, Permatex Form-A-Gasket No. 2). Do not over-tighten fittings; hand tight plus 1 to 1 1/2 turns is maximum.
4. NOTICE: After starting the system, re-check all connections for leaks and re-tighten as required.
5. CAUTION: Never install the chlorine feeder directly into copper plumbing, as pipe damage may occur. Consult your dealer for precautions with brass or bronze backwash valves or other sensitive metallic components.

CL110/220

1. Connect the inlet to the piping after the pump and before the filter. Mark the location.
2. Connect the outlet to the piping after the heater. If no heater, connect after the filter. Mark the location.
3. Cut tubing to required lengths, ensuring ends are cut evenly and cleanly.
4. Wrap Teflon tape on the larger male thread of the Check Valve and thread it hand tight plus 1/4 turn into the outlet port of the chlorinator. DO NOT OVER TIGHTEN. The Check Valve is marked with a "dot" and has a ball that "clicks" when shaken.
5. Wrap Teflon tape on the larger male thread of the Inlet Fitting Adapter and thread it hand tight plus 1/4 turn into the inlet port of the chlorinator. DO NOT OVER TIGHTEN.
6. To connect inlet tubing: Place Compression Nut over inlet tubing, slide nut up about 2". Insert tubing all the way into the Inlet Fitting Adapter socket. Holding tubing in place, tighten nut firmly by hand. Do not over tighten.
7. Connect outlet tubing to the Check Valve in the same manner as in step 6.
8. NOTICE: Saddle fittings and clamps fit the O.D. of 1 1/2" or 2" pipe.
9. Drill a 3/8" hole at the location identified in Step 1. Clean all burrs and shavings. Fit Saddle Fitting, with gasket, into the oval-shaped hole in the clamp and insert into the 3/8" hole. Secure clamp around the Saddle Fitting, gasket, and pipe, and tighten securely to achieve a good seal. Do not over tighten clamp.
10. Drill a 3/8" hole at the location identified in Step 2 for CL-110/220. Install Saddle Fitting as in Step 8.
11. Connect inlet and outlet tubing to the Saddle Fittings with Compression Nuts as in Step 6. Do not over tighten.
12. CAUTION: Never install the chlorine feeder directly into copper plumbing, as pipe damage may occur. Consult your dealer for precautions with brass or bronze backwash valves or other sensitive metallic components.
13. NOTICE: After starting the system, re-check all connections for leaks and re-tighten as required.

DIRECTIONS FOR USE:

GENERAL

Before using your chlorinator, balance and condition your pool/spa water to achieve a chlorine residual of approximately 1.0 to 1.5 ppm. Follow dealer and chemical manufacturer's directions.

Check chlorine residual daily and adjust the dial valve for more or less chlorine. Chlorine demand varies with usage, temperature, sunlight, etc. Experiment to determine the proper chlorine amount and valve setting for your pool and filter time cycle. Follow chemical manufacturer's instructions for proper chlorine level.

DANGER: Mixing Chemicals or using fast dissolving chemicals may result in explosion and/or fire. Use only slow-dissolving Trichlor Chlorine tablets. Never mix chemicals. Never mix Trichlor Chlorine tablets with Calcium Hypochlorite or other concentrated chlorine or chemicals. Never add other types of chlorine, pH adjusters, shock treatments, or algaecides through the skimmer; add them directly to the pool water. Never isolate the chlorine feeder with valves or other devices.

WARNING: Wear eye and skin protection while maintaining or servicing this unit.

WARNING: Do not inhale fumes from the chlorinator or chemical container.

WARNING: Chlorine feeder may be under pressure. Use caution removing the cover.

REFILLING CHORINATOR

1. Shut off all pumps and pump timers.
2. Turn the chlorine feeder flow control valve to "OFF".
3. Verify the chlorine feeder return line to the pool is unrestricted.
4. Wait one minute to relieve system pressure before removing the cover.
5. If installed in a flooded system, shut off valves to isolate the chlorinator.
6. Remove the cover.
7. Refill the chlorine feeder with slow-dissolving Trichlor-Chlorine Tablets.
8. Secure the cover to the chlorine feeder.
9. If installed in a flooded system, open valves to assure flow from pump to pool.
10. Turn the flow control valve on the chlorinator to the desired setting and restart the pump.

MAINTENANCE:

TO CHANGE O-RING CL100/110

1. Follow steps 1 to 5 in the "Refilling Chlorinator" section.
2. Remove the O-Ring and replace with a Genuine Hayward Part O-Ring (part no. CLX110K).
3. Replace the cover. If refilling is needed, follow steps 6 to 8 in the "Refilling Chlorinator" section.

TO CHANGE O-RING CL200/220

1. Follow steps 1 to 5 in the "Refilling Chlorinator" section.
2. Pry off the Logo Cap. Unscrew and remove the retainer screw. The cover can now be slipped free of the Cover Cap.
3. Replace O-ring with a Genuine Hayward Part O-ring (part no. CLX200K). Reassemble, ensuring Slip Washers are in place on the stem of the Cover (inside) and under the head of the Retaining Screw.
4. Replace the cover. If refilling is needed, follow steps 6 to 8 in the "Refilling Chlorinator" section.

TO REMOVE FLOW CONTROL VALVE HANDLE

Set pointer to FULL. Insert screwdriver in the slot opposite the pointer, lift up, and rotate the handle counterclockwise to clear the handle index lock tab from the body ridge.

TO INSTALL FLOW CONTROL VALVE HANDLE

1. The flow control valve handle (CLX200PA) is furnished in two pieces.
2. Push the handle onto the stem and fully install the stem into the body. You may need to remove the handle and reposition to ensure the stem is fully seated.
3. Remove the handle by pulling straight out.
4. Apply a single drop of Super Glue to the end of the stem, push on the handle, positioned in the OFF position. Apply pressure for 30 seconds.

WINTERIZING

Where freezing temperatures are expected, drain all water and remove all chlorine from the chlorinator. For in-line permanently installed units, remove the drain plug. Carefully remove all tablets and pieces of tablets. Rinse the chlorinator thoroughly with water. Replace the cover and drain plug.

VACUUMING

When vacuuming, close the flow control valve to prevent bypass of sediment and possible clogging of the control valve.

LUBRICATION

Never use petroleum-type lubricants on the Cover O-Ring. Use Genuine Hayward Part Jack's Lube No. 327 (Part No. SP032712).

SPARE PARTS

CL100

CL200

CL110

CL220

PRODUCT REGISTRATION

(Retain For Your Records)

DATE OF INSTALLATION: ____________________

Retain this Warranty Certificate (upper portion) in a safe and convenient location for your records.

DETACH HERE: Fill out bottom portion completely and mail within 10 days of purchase/installation or register online.

Warranty Card Registration
Register online at www.haywardpool.com

Please Print Clearly:

First Name: ____________________ Last Name: _________________________
Street Address: __________________________________________________
City: _____________________________ State:___________ Zip:____________
Phone Number: _____________________ E-Mail Address: __________________________________________________

Model Number: _____________________________________________________
Serial Number: _____________________________________________________

Type of Pool: Concrete/Gunite Vinyl Fiberglass Other: _____________________________
Pool Capacity: _______________(U.S. Gallons)

Years Pool has been in service: < 1 year 1-3 4-5 6-10 11-15 >15

Purchased from: Builder Retailer Pool Service Internet/Catalog

Company Name: _________________________________
Address: _______________________________________
City: ____________________ State:_____ Zip:__________
Phone: _________________________________________

Please include me on all e-mail communications regarding Hayward Equipment or promotions.

Mail to: Hayward Pool Products, 620 Division Street, Elizabeth, NJ 07207 Attn: Warranty Dept
Or REGISTER YOUR WARRANTY ON-LINE AT WWW.HAYWARDPOOL.COM

Installation for: New Installation Replacement
In Ground Above Ground Spa

Hayward is a registered trademark of Hayward Industries, Inc. Hayward Pool Products. 2011 All rights reserved