Phoenix GP30PL Phase Converter

Installation Guide and Support Manual

This document provides installation guidance and support for the Phoenix GP30PL Phase Converter, a 30 HP unit designed for converting single-phase power to three-phase power. The product is manufactured by Phoenix Phase Converters and is associated with the 'Precision Balanced' quality standard.

Electrical Specifications Sheet

General Specifications

SpecificationValue
HP30
KW21.4
KVA26.02
HZ50/60
ENCLTEFC/NEMA 4
FRAME268T
IDLER WEIGHT396.9 lbs
PANEL WEIGHT45 lbs

Single Phase Electrical Specs

SpecificationValue
VOLTAGE INPUT208-250V
MOTOR LOAD BREAKER Minimum Size50 Amps
MOTOR LOAD BREAKER Maximum Size150 Amps
SERVICE KVA Minimum Size50
SERVICE AMPS Minimum Size200 Amps
COPPER WIRE Minimum Size2 AWG

Construction, Dimensions, Weight

SpecificationValue
ELECTRICAL PANEL ENCLOSURE TYPENEMA 4
ENCLOSURE CERTIFICATIONSUL 508A (CSA C22.2 No. 14-13.), TUV, CE.
COLORLight Gray
HEIGHT20 inches
WIDTH12 inches
DEPT10 inches
MOUNTINGWALL MOUNT

Three Phase Electrical Specs

SpecificationValue
VOLTAGE OUTPUT208-230 Volts Delta
MAX OUTPUT INDUCTIVE LOAD AMPS80 Amps
MAX OUTPUT RESISTIVE LOAD AMPS42 Amps
VOLTAGE BALANCING+/-2%
WIRE SIZE MIN Idler/Generator3 AWG
LARGEST SPINDLE MOTOR START15 HP
LARGEST COMPRESSOR LOAD START12 HP
TOTAL COMBINED HORSEPOWER RUN30 HP

Optional Features

  • 208, 460 Volt Output (includes transformer)
  • AutoStart and AutoOff with load detection
  • PL Model (includes Start and Stop with Built-in Mag Starter)
  • GPX Model (includes WFI Cloud Controls, Timers, Energy Monitor)
  • Wireless Remote ON/OFF

For support, contact Phoenix Phase Converters at 800-417-6568.

Read First - Before Installation

CAUTION: READ INSTRUCTIONS BEFORE OPERATING

  • This is the most important step to know.
  • NEVER start the phase converter with a load, including transformers.
  • Verify your incoming service. Contact your electric company to confirm the KVA size of the transformer. The KVA number should be larger than the HP of the idler motor.
  • DO NOT use WIRE NUTS for any connection; use the bolt-down lugs.
  • Ensure all connections, including factory connections to the power block, are secure. Recheck connections after a few weeks of use.
  • If the idler does NOT come up to FULL SPEED when powering up the unit, shut the phase converter down immediately. If unsure, contact Phoenix Phase Converters or a qualified electrician. Failure to shut down may damage the idler motor, which will not be covered under warranty.
  • Installation must be performed by a licensed industrial electrician. These guidelines do not supersede local and state laws.

Power Requirements

  • Use a motor load type breaker; avoid quick-blow or trip breakers.
  • For a single machine with an inductive load (motors), size the breaker at double the machine's amperage. For example, if the equipment draws 20 amps, use a 40 amp breaker.
  • For multiple machines, double the amp rating of the largest machine and add the amperage of other machines that will run simultaneously. For instance, a 20 AMP Lathe, a 9 amp saw, and a 6 amp milling machine: (20 x 2) + 9 + 6 = 45 amps. Use the next standard size breaker, which would be a 50 Amp two-pole breaker.
  • Consult the chart to ensure you do not exceed the minimum and maximum allowed breaker sizes. For rural areas, increase the minimum breaker size by 20%.

Wire and Breaker Sizes

SpecificationSize
SINGLE PHASE (under 50 feet)2 AWG Copper
IDLER MOTOR3 AWG COPPER
BREAKER/FUSE50 MIN / 150 MAX

Mounting the Phase Converter Panel

Mount the enclosure first to a non-vibrating surface. Two mounting options are provided. Install the back plate using the four provided nuts. Mounting the phase converter panel near the breaker panel is recommended. The single-phase line is the larger wire; keep it as short as possible. Increase the size of the single-phase wire for every 50 feet of run.

Additional mounting brackets and hardware are included inside the enclosure.

The enclosure is IP65 WATERPROOF & WEATHERPROOF, suitable for indoor or outdoor use.

[Image Description: A person is shown mounting the phase converter panel to a wall. Another image shows a person connecting wires to the panel.]

Connecting the Idler Motor Wires

[Diagram Description: Illustrations show wire connections for idler motors. The text emphasizes using bolt-down lugs and avoiding wire nuts.]

IF YOU HAVE 9 LEADS AT THE MOTOR CLICK HERE

IF YOU HAVE 12 LEADS AT THE MOTOR CLICK HERE

[Image Description: Detailed views of wire connections for 9-lead and 12-lead idler motors, showing specific leads being connected to terminals labeled L1, L2, L3.]

PL and PH Models Wiring Diagram

[Diagram Description: A comprehensive wiring diagram illustrates the connection sequence for PL and PH models. It shows the Single Phase Circuit Breaker Panel, a Disconnect (if run is over 50 feet), the Phase Converter Panel, and the Idler/Generator Motor. Wire gauges (2 AWG Copper, 3 AWG Copper) and lengths are indicated. Notes specify 230V connections for NL and PL models (low voltage) and 460V connections for NH and PH models (high voltage). The diagram also indicates that the connection diagram is located on the nameplate or inside the cover of the connection box.]

Important Installation Note: MUST BE INSTALLED BY AN INDUSTRIAL LICENSED ELECTRICIAN.

Breaker Sizing: Motor Load Breaker should be sized twice the full load amps of your equipment.

Wiring Notes:

  • 9 Wire Idler Motor: Lead 1,7 to L1. Lead 2,8 to L2. Lead 3,9 to L3. Leads 4,5,6 connected together.
  • 12 Wire Idler Motor: Leads 1,7,6,12 to L1. Leads 2,4,10,12 to L2. Leads 3,5,9,11 to L3.

IF YOU HAVE 12 LEADS AT THE MOTOR CLICK HERE

IF YOU HAVE 9 LEADS AT THE MOTOR CLICK HERE

GP30NL Dimensions

[Diagram Description: Technical drawings provide detailed dimensions for the GP30NL phase converter panel, including overall width, height, depth, and mounting hole locations.]

30 HP Rotary Phase Converter Components

The following table lists the components available for the 30 HP Rotary Phase Converter:

Item NumberDescriptionQuantity in ModelPriceSKU#
1Relay147.00GP90-66
32 Pole Contactor128.00GP2P30A
43 Pole Contactor 60 amp - 230V152.84C360C
59 Bank Start and Run Capacitor Holder Only with Base1239.00CB409HO
63 Phase Power Block145.00RS2540
7630 MFD 220V Start Capacitor324.14PTMJ630
*100 MFD 370V Run Capacitor126.00TRC100
*Complete Capacitor Bank Assembly - Prewired1390.00CP309
*Complete Back Plate Assembly - Prewird PL Model. (with Start and Stop Button)11574.50CBA30PL
*Complete Panel with NEMA 4 Enclosure Prewird PL Model (with Start and Stop Button)11748.50GP30PLPO
*Idler Motor11764.00[No SKU provided]
*Complete Unit Phase Converter Panel (PL Model) and Idler/Generator Motor14079.00GP30PL

[Diagram Description: A diagram shows numbered components of the phase converter. Technical drawings of the idler motor are also provided, showing front, side, and bottom views with dimensions. The weight for a 25 HP motor is 330.75 lbs, and for a 30 HP motor is 396.9 lbs.]

Models: GP30PL, GP30PL 30 HP Rotary Phase Converter, 30 HP Rotary Phase Converter, Rotary Phase Converter, Phase Converter, Converter

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References

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