Kohler Industrial Generator Set Maintenance

This manual provides essential maintenance schedules and procedures for Kohler Industrial Generator Sets, including models KG80, KG80R, KG100, KG125, KG125R, KG150, KG150R, KG180, and KG200.

About This Manual

This document details the maintenance schedule and general maintenance procedures for the specified Kohler generator set models. For specific engine or alternator maintenance, consult the respective operation manuals. It is recommended that all maintenance be performed by skilled and trained personnel familiar with generator set operation and service.

Safety First

Safety is paramount. This manual includes critical safety precautions and instructions, categorized as DANGER, WARNING, CAUTION, and NOTICE. Always read and follow these guidelines to prevent serious injury or death. Key safety topics covered include accidental starting, battery handling, fuel system safety, hazardous noise, high voltage, moving parts, and hot components.

Key Maintenance Areas

  • Service Schedule: Outlines regular maintenance tasks and intervals.
  • Component Maintenance: Detailed procedures for the controller, alternator, fuel system, lubrication system, air cleaner system, cooling system, and battery system.
  • Storage Procedure: Guidance on preparing the generator set for storage.
  • Troubleshooting: Information to help diagnose and resolve common issues.

Related Literature

Additional resources are available for specific components and troubleshooting:

  1. KG6208 Engine Operation Manual
  2. KG10V08T Engine Operation and Maintenance Manual
  3. Engine Diagnostic and Troubleshooting Manual
  4. Alternator Service Manuals
  5. Controller Operation Manuals
  6. Generator Set Installation Manual
  7. Wiring Diagrams

For the most up-to-date information and support, visit the Kohler Co. website or contact a local Kohler distributor or dealer.

PDF preview unavailable. Download the PDF instead.

PDF-202312 US Kohler Tp7173 en-US Microsoft Word 2016

Related Documents

Preview Kohler Generator Sets Service Parts Catalog: KG40-KG200 Models
Comprehensive service parts catalog for Kohler Industrial and Residential Generator Sets, covering models KG40 through KG200. Includes detailed illustrations, part numbers, and specifications for efficient maintenance and repair.
Preview Kohler KG10V08T Engine Service Parts Manual
This comprehensive service parts manual provides detailed information on replacement parts for Kohler KG10V08T engines, including generator models KG150-KG200 and KG150R. It features illustrations, part numbers, and descriptions to aid in identifying and ordering necessary components.
Preview Kohler KG80R Generator Set: Specifications and Features
Detailed specifications and features for the Kohler KG80R generator set, an EPA-certified stationary emergency application unit. Includes information on standard features, alternator specifications, engine details, fuel consumption, cooling, electrical systems, and sound enclosure options.
Preview Kohler APM603 Gaseous-Fueled Generator Sets Operation Manual
Comprehensive operation manual for Kohler Gaseous-Fueled Generator Sets equipped with the APM603 controller, detailing safety, operation, setup, monitoring, paralleling, and troubleshooting procedures.
Preview Kohler Generators $300 Refer-a-Friend Rebate Offer
Learn how to earn a $300 rebate from Kohler Generators by referring a friend to purchase a qualifying generator. Details on eligibility, submission steps, and terms.
Preview Kohler Residential/Commercial Generator Sets Operation Manual
Operation and maintenance manual for Kohler Residential/Commercial Generator Sets (14RCA, 14RCAL, 20RCA, 20RCAL, 26RCA, 26RCAL) with RDC2 controller. Covers safety, operation, maintenance, and troubleshooting.
Preview Kohler 14/20RCA/RCAL Generator Sets Operation Manual
Comprehensive operation and maintenance manual for Kohler 14RCA, 14RCAL, 20RCA, and 20RCAL residential and commercial generator sets with RDC2 controller. Includes safety, operation, troubleshooting, and maintenance procedures.
Preview Kohler Residential/Commercial Generator Sets Operation Manual (Models 14RCA, 14RCAL, 18RCAL, 20RCA, 20RCAL) with RDC2 Controller
Comprehensive operation and maintenance manual for Kohler Residential and Commercial Generator Sets, including models 14RCA, 14RCAL, 18RCAL, 20RCA, and 20RCAL, featuring the RDC2 controller. Covers safety, operation, maintenance, troubleshooting, and accessories.