SINUMERIK ONE MCP Part 2: MCP 1500

Legal Information

Warning Notice System

This manual contains notices to observe for personal safety and to prevent damage to property. Notices for personal safety are highlighted with a safety alert symbol. Notices for property damage only do not have a safety alert symbol. These notices are graded according to the degree of danger:

⚠️ DANGER: Indicates that death or severe personal injury will result if proper precautions are not taken.

⚠️ WARNING: Indicates that death or severe personal injury may result if proper precautions are not taken.

⚠️ CAUTION: Indicates that minor personal injury can result if proper precautions are not taken.

ℹ️ NOTICE: Indicates that property damage can result if proper precautions are not taken.

If multiple danger degrees are present, the notice representing the highest degree is used. A notice warning of injury may also include a warning relating to property damage.

Qualified Personnel

The product/system may only be operated by personnel qualified for the specific task, adhering to relevant documentation and safety instructions. Qualified personnel can identify risks and avoid hazards based on their training and experience.

Proper Use of Siemens Products

⚠️ WARNING: Siemens products must only be used for applications described in the catalog and technical documentation. Use of components from other manufacturers must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation, and maintenance are required for safe operation. Permissible ambient conditions must be complied with, and information in relevant documentation must be observed.

Trademarks

Names identified by ® are registered trademarks of Siemens AG. Other trademarks may belong to third parties.

Disclaimer of Liability

The content of this publication has been reviewed for consistency with the described hardware and software. While full consistency cannot be guaranteed due to potential variance, the information is regularly reviewed, and corrections are included in subsequent editions.

Siemens AG
Digital Industries
Postfach 48 48
90026 NÜRNBERG
GERMANY

Table of Contents

This document is structured as follows:

• 1 Fundamental Safety Instructions (Page 5)
  • 1.1 General Safety Instructions
  • 1.2 Equipment Damage due to Electric Fields or Electrostatic Discharge
  • 1.3 Warranty and Liability for Application Examples
  • 1.4 Security Information
  • 1.5 Residual Risks of Power Drive Systems
• 2 Overview (Page 13)
• 3 Dimension Drawings (Page 15)
• 4 Operator Control and Display Elements (Page 17)
  • 4.1 Front Side
  • 4.2 Rear Side
  • 4.3 Configuration
• 5 Technical Data (Page 21)
• Index (Page 25)

1 Fundamental Safety Instructions

1.1 General Safety Instructions

⚠️ WARNING: Electric shock and danger to life due to other energy sources. Touching live components can result in death or severe injury.

• Only work on electrical devices when qualified.
• Always observe country-specific safety rules.

General safety steps:

1. Prepare for disconnection and notify affected personnel.
2. Isolate the drive system from the power supply and prevent re-energization.
3. Wait for the discharge time specified on warning labels to elapse.
4. Check for voltage absence between power connections and between power connections and protective conductor.
5. Ensure auxiliary supply circuits are de-energized.
6. Ensure motors cannot move.
7. Identify and make safe other dangerous energy sources (e.g., compressed air, hydraulic systems, water).
8. Check that the drive system is completely locked.

Restore operational readiness in the inverse sequence after work is completed.

⚠️ WARNING: Electric shock due to connection to an unsuitable power supply. Contact with hazardous voltage can result in severe injury or death.

• Only use power supplies providing SELV (Safety Extra Low Voltage) or PELV (Protective Extra Low Voltage) output voltages for all connections and terminals of electronics modules.

⚠️ WARNING: Electric shock due to equipment damage. Improper handling can cause damage, leading to hazardous voltages and potential death or severe injury.

• Ensure compliance with technical data limits during transport, storage, and operation.
• Do not use damaged devices.

⚠️ WARNING: Electric shock due to unconnected cable shields. Hazardous touch voltages can occur through capacitive cross-coupling.

• Connect cable shields and unused cable cores at one end to the grounded housing potential.

⚠️ WARNING: Electric shock if there is no ground connection. Missing or incorrect protective conductor connection can lead to high voltages on exposed parts, resulting in death or severe injury.

• Ground the device in compliance with applicable regulations.

ℹ️ NOTICE: Damage to equipment due to unsuitable tightening tools. Unsuitable tools can damage screws.

• Use screw inserts that exactly match the screw head.
• Tighten screws with the specified torque.
• Use a torque wrench or precision nut runner with dynamic torque sensor and speed limitation.
• Adjust tools regularly.

⚠️ WARNING: Spread of fire from built-in devices. Faults can cause fire and pressure waves, leading to injury and property damage.

• Install built-in appliances in a robust metal control cabinet.
• Operate built-in devices only with control cabinet doors closed.
• Ensure smoke escapes only via controlled and monitored paths.

⚠️ WARNING: Unexpected machine movement caused by radio devices or mobile phones. Using these devices nearby can cause equipment malfunction, impairing safety and endangering personnel or property.

• If within 20 cm of components, switch off radio devices, cellphones, or WLAN devices.
• Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off.

⚠️ WARNING: Fire due to inadequate ventilation clearances. Insufficient clearance can cause overheating, fire, smoke, severe injury, or death.

• Ensure compliance with specified minimum clearance for ventilation.

ℹ️ NOTICE: Overheating due to inadmissible mounting position. The device may overheat and be damaged if mounted improperly.

• Only operate the device in admissible mounting positions.

1.2 Equipment Damage Due to Electric Fields or Electrostatic Discharge

⚠️ WARNING: Unexpected movement of machines caused by inactive safety functions. Inactive or non-adapted safety functions can trigger unexpected machine movements, potentially causing serious injury or death.

• Observe appropriate product documentation before commissioning.
• Perform a safety inspection for safety-relevant functions on the entire system.
• Ensure safety functions are adjusted and activated through parameterizing.
• Perform a function test.
• Only put the plant into live operation after guaranteeing safety functions are running correctly.

Note: Important Safety Instructions for Safety Integrated. If using Safety Integrated functions, observe the Safety instructions in the Safety Integrated documentation.

Electrostatic sensitive devices (ESD) are components, integrated circuits, modules, or devices that can be damaged by electric fields or electrostatic discharge.

ℹ️ NOTICE: Equipment damage due to electric fields or electrostatic discharge. Electric fields or electrostatic discharge can cause malfunctions through damaged components.

• Pack, store, transport, and send electronic components in their original packaging or suitable materials (e.g., conductive foam rubber, aluminum foil).
• Only touch components, modules, and devices when grounded using one of the following methods:
  • Wearing an ESD wrist strap.
  • Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring.
• Place electronic components, modules, or devices only on conductive surfaces (e.g., ESD-treated table, conductive ESD foam, ESD packaging, ESD transport container).

1.3 Warranty and Liability for Application Examples

Application examples are not binding and do not claim to be complete. They are intended to support typical tasks and do not represent specific customer solutions. The user is responsible for ensuring correct operation and safe handling when using, installing, operating, and maintaining the equipment.

1.4 Security Information

Siemens provides products and solutions with industrial security functions to support secure operation of plants, systems, machines, and networks. A holistic, state-of-the-art industrial security concept is necessary to protect against cyber threats. Customers are responsible for preventing unauthorized access. Systems should only be connected to enterprise networks or the internet when necessary and with appropriate security measures (e.g., firewalls, network segmentation).

For more information on industrial security measures, visit: https://www.siemens.com/industrialsecurity.

Siemens products undergo continuous development for security. Product updates should be applied as soon as available. Using unsupported versions or failing to apply updates increases cyber threat exposure.

To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed at: https://www.siemens.com/cert.

1.5 Residual Risks of Power Drive Systems

Refer to the Industrial Security Configuration Manual for details: https://support.industry.siemens.com/cs/ww/en/view/108862708

⚠️ WARNING: Unsafe operating states resulting from software manipulation. Software manipulations (e.g., viruses, Trojans, worms) can cause unsafe operating states, leading to death, serious injury, and property damage.

• Keep software up to date.
• Incorporate automation and drive components into a holistic industrial security concept.
• Include all installed products in the security concept.
• Protect files on exchangeable media from malicious software using measures like virus scanners.
• Check all security-related settings upon completion of commissioning.

When assessing machine- or system-related risk, manufacturers and installers must consider the following residual risks from control and drive components:

1. Unintentional movements during commissioning, operation, maintenance, and repairs, caused by:
   • Hardware/software errors in sensors, control system, actuators, cables, and connections.
   • Response times of the control system and drive.
   • Operation and/or environmental conditions outside specification.
   • Condensation/conductive contamination.
   • Parameterization, programming, cabling, and installation errors.
   • Use of wireless devices/mobile phones near electronic components.
   • External influences/damage.
   • X-ray, ionizing radiation, and cosmic radiation.
2. Unusually high temperatures, open flames, emissions of light, noise, particles, gases, etc., under fault conditions, caused by:
   • Component failure.
   • Software errors.
   • Operation and/or environmental conditions outside specification.
   • External influences/damage.
3. Hazardous shock voltages, caused by:
   • Component failure.
   • Influence during electrostatic charging.
   • Induction of voltages in moving motors.
   • Operation and/or environmental conditions outside specification.
   • Condensation/conductive contamination.
   • External influences/damage.
4. Electrical, magnetic, and electromagnetic fields that can pose a risk to people with pacemakers, implants, or metal replacement joints if they are too close.
5. Release of environmental pollutants or emissions due to improper operation or incorrect disposal.
6. Influence of network-connected communication systems (e.g., ripple-control transmitters, data communication).

For more information on residual risks, see the relevant sections in the technical user documentation.

2 Overview

This manual describes the specific properties of the SINUMERIK ONE MCP 1500 machine control panel. The documentation is structured in two parts: Part 1 contains general information applicable to all machine control panels, and Part 2 covers specifics of individual panels. Both parts must be observed.

More information:

• SINUMERIK ONE MCP - Part 1: MCP xxxx

The following description applies to the component:

Figure 2-1: MCP 1500. This diagram shows the front view of the MCP 1500 control panel, highlighting numbered elements including an emergency stop button (1), two keypads (2, 3), two Powerride controls with associated keypads (4, 5), mounting spaces for elements (6), and additional keypads (7, 8), and a key-operated authorization switch (9).

3 Dimension Drawings

Figure 3-1: Front, rear, and side view of MCP 1500. This illustration displays the MCP 1500 from multiple angles with dimensions indicated in millimeters. It shows the overall width (398 ± 0.5 mm), height (225 ± 0.5 mm), and depth (55 mm for the main unit, 54 mm for the wiring portion). The diagram notes 'Plus wiring portion' and specifies that the installation clearance for the MCPs is 70 mm including the wiring portion.

Panel Cutout

The MCP 1500 is attached to the rear side of the operator panel using 8 tension jacks (contained in the scope of delivery). The tightening torque is 0.4 Nm.

Figure 3-2: Panel cutout. This diagram illustrates the required panel cutout dimensions for installing the MCP 1500. It shows a rectangular opening with specified width (379 + 1 mm) and height (206 + 1 mm), including tolerances. It also indicates that all corner radii should be R5 or a 5x45° chamfer.

4 Operator Control and Display Elements

4.1 Front Side

Overview:

Figure 4-1: Position of operator controls on the MCP 1500. This diagram labels the front panel controls of the MCP 1500. Numbered elements include:

• 1. Emergency stop
• 2. Keypad 1 (operating mode block)
• 3. Keypad 2 (axis block)
• 4. Powerride 2 (spindle) + keypad 2.2
• 5. Powerride 1 (feed) + keypad 2.1
• 6. 4x mounting space for 22.5 mm element
• 7. Keypad 1.2
• 8. Keypad 1.1
• 9. Key-operated authorization switch

4.2 Rear Side

Figure 4-2: Rear view of the MCP 1500. This diagram details the rear panel connections and components of the MCP 1500. Numbered items include:

• 1. Power supply interface X10
• 2. Switch S2
• 3. Ethernet interfaces X20 port 1/ port 2
• 4. Emergency stop
• 5. Handwheel connections X60/ X61
• 6. Protective conductor connection
• 7. Interface of the customer-specific inputs/outputs X516
• 8. Interface of the customer-specific inputs/outputs X515
• 9. 4x mounting space for 22.5 mm element

The diagram also describes the installation method: "Installation of the control panel with 8 clamping elements to the mounting opening provided in the frame. Clamping elements are provided in the accessory kit of the device."

Handwheel Connecting Cable: The handwheel connecting cable is not included in the scope of delivery. Article numbers can be found in the "Spare parts/accessories" chapter.

4.3 Configuration

Input Image:

Output Image:

5 Technical Data

MCP 1500

Notes on Technical Data:

• ¹⁾ The system installer ensures the system is sealed properly according to IP65; IP classification has not been checked by UL, UL TYPE 1.
• ²⁾ Open-type equipment according to UL 61010.
• ³⁾ The customer must ensure that the product, with the rear cover attached by the customer, meets the requirements for flame resistance (UL 94 V-1) and mechanical stability/fire protection/touch protection (UL 61010).
• ⁴⁾ If power supply units with primary-side supplies up to 600 V AC (line-to-neutral voltage) are deployed, transient voltages on the primary side must be limited to 4000 V.
• ⁵⁾ Connect the device only to a 24 V DC power supply compliant with protective extra-low voltage (PELV) requirements according to UL 61010.

French Notes:

• ¹⁾ Le réalisateur du système est responsable de l'étanchéité selon IP65, la classification IP n'a pas fait l'objet d'essais UL, UL TYPE 1.
• ²⁾ Matériel ouvert selon UL 61010.
• ³⁾ Le client est tenu de veiller à ce que les exigences en matière de résistance à l'incendie du matériel selon UL 94 V-1 et les exigences en matière de stabilité mécanique/protection incendie/protection contre les contacts selon UL 61010 soient remplies par la mise en œuvre d'une enveloppe anti-incendie externe.
• ⁴⁾ Si une alimentation avec tension primaire jusqu'à 600 V CA (conducteur - point neutre) est mise en œuvre, limiter les surtensions transitoires au primaire de l'alimentation à 4 000 V.
• ⁵⁾ Raccorder l'appareil uniquement à une alimentation 24 V CC qui répond aux exigences de très basse tension de protection (TBTP) selon UL 61010.

Note: The 24 V DC current source must be adapted to the input data of the device (see "Electrical data").

Note: In a residential environment, this product can cause high-frequency interference, which may make interference suppression measures necessary. Have the installation and commissioning with appropriate radio interference suppression measures performed by qualified personnel.

Note: Damage to components by coolants and lubricants. The SINUMERIK operator components are designed for industrial use, considering commercially available coolants and lubricants. Aggressive compounds can damage components. Avoid contact with coolants and lubricants, as resistance cannot be guaranteed.

Emergency Stop Button

Note: The quantitative assessment of the emergency stop safety function must be based on B_10d values, considering the application (actuation frequency, service life, diagnostics). B_10d values apply only when technical properties of the emergency stop button are considered.

Index

M

• MCP 1500
• Emergency stop button, 23

T

• Technical data, 21
• Current consumption, 21
• Power consumption, 21