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User Manual for PPI models including: Zenex 48X48 Universal PID Temperature Controller, Zenex 48X48, Universal PID Temperature Controller, PID Temperature Controller, Temperature Controller, Controller
Universal Input Controller | Programmable temperature controller
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DocumentDocumentzenex 48X48 / 96X96 Universal PID Temperature Controller with Programmable Timer I / O CONFIGURATION PARAMETERS : PAGE-10 Parameters Settings (Default Value) Input Type Refer Table 1 (Default : Type K) Temperature Display Units Temperature Range Control Output Type °C °F (Default : °C) Min. to Max. specified for the selected Input Type (Refer Table 1) (Default : 1375) Refer Table 2 (Default : Relay) Control Mode Control Logic Hysteresis Setpoint Low Limit Setpoint High Limit On-Off PID (Default : PID) Direct Reverse (Default : Reverse) 1 to 999°C or 0.1 to 99.9°C (Default : 2 or 0.2) Min. Range to Setpoint High for the selected Input Type (Default : -200) Setpoint Low to Max. Range for the selected Input Type (Default : 1375) Parameters Utility Option Slave ID Baud Rate Communication Write Enable Settings (Default Value) None Serial Comm. Soak Start (Default : None) 1 to 127 (Default : 1) 1200, 2400, 4800, 9600 (Default : 9600) No Yes (Default : Yes) PID CONTROL PARAMETERS : PAGE-14 Parameters Settings (Default Value) % Output Power Not Applicable (Default : Not Applicable) Cycle Time Proportional Band 0.5 to 120.0 Seconds (in steps of 0.5 secs.) (Default : 0.5) 0.1 to 999.9 (Default : 10.0) Integral Time 0 to 1000 Seconds (Default : 100) Derivative Time 0 to 250 Seconds (Default : 25) SUPERVISORY PARAMETERS : PAGE-11 Parameters Settings (Default Value) Tune / Optimize Command No Yes (Default : No) Tune / Optimize Abort Command No Yes (Default : No) Overshoot Inhibit Enable Overshoot Inhibit Factor Disable (Default : Disable) 1.0 to 2.0 (Default : 1.2) Self-tune on Setpoint Change Offset for PV Digital Filter for PV Permission for OP2/OP3 Setpoint Editing on Operator Page Soak Abort Command on Operator Page Soak Time Adjustment on Operator Page Enable Disable (Default : Disable) -1999 to 9999 or -199.9 to 999.9 (Default : 0) 0.5 to 25.0 Seconds in steps of 0.5 Seconds (Default : 1.0) Enable Disable (Default : Enable) Enable Disable (Default : Enable) Enable Disable (Default : Enable) OP2 FUNCTION PARAMETERS : PAGE-12 Parameters Settings (Default Value) Output-2 Function Selection None Alarm Control Type Blower Set point (Default : None) OP2 Function : Alarm-1 Process Low Process High Deviation Band Window Band Setpoint Deviation Band Window Band End of Soak (Default : Process Low) Min. to Max. Range for the selected Input type (Default : 0) -1999 to 9999 or -199.9 to 999.9 (Default : 0) 3 to 999 or 0.3 to 99.9 (Default : 3) Logic Normal Inhibit Reverse (Default : Normal) Yes Alarm Timer No (Default : Yes) 5 to 250 Seconds (Default : 10) Operation Manual This brief manual is primarily meant for quick reference to wiring connections and parameter searching. For more details on operation and application; please log on to www.ppiindia.net OP2 Function : Auxiliary Control Parameters Settings (Default Value) Offset Value (Min. Range - SP) to (Max. Range - SP) specified for the selected Input Type (Default : 0) Hysteresis 1 to 999 or 0.1 to 99.9 (Default : 2 or 0.2) Control Logic Normal Reverse (Default : Normal) OP2 Function : Blower / Compressor Control Offset Value 0 to 250 or 0.0 to 25.0 (Default : 0) Hysteresis 1 to 250 or 0.1 to 25.0 (Default : 2 or 0.2) Time Delay 00.00 to 10.00 Min. Sec (in steps of 5 Seconds) (Default : 00.00) OP3 FUNCTION PARAMETERS : PAGE-13 Parameters Settings (Default Value) Output-3 Function Selection None Alarm Type Control (Default : None) OP3 Function : Alarm-2 Process Low Process High Deviation Band Window Band Setpoint Deviation Band Window Band End of Soak (Default : Process Low) Min. to Max. Range for the selected Input type (Default : 0) -1999 to 9999 or -199.9 to 999.9 (Default : 0) 3 to 999 or 0.3 to 99.9 (Default : 3) Logic Normal Inhibit Reverse (Default : Normal) Yes Alarm Timer No (Default : Yes) 5 to 250 Seconds (Default : 10) OP3 Function : Auxiliary Control Offset Value Hysteresis (Min. Range - SP) to (Max. Range - SP) specified for the selected Input Type (Default : 0) 1 to 999 or 0.1 to 99.9 (Default : 2 or 0.2) Control Logic Normal Reverse (Default : Normal) SOAK TIMER PARAMETERS : PAGE-15 Parameters Settings (Default Value) Timer Enable No Time Units Yes (Default : No) Min:Sec Hours:Min Time Duration Timer-Start Band Holdback Strategy Hours (Default : Min:Sec) 00.05 to 60:00 Min:Sec 00.05 to 99:55 Hrs:Min 1 to 999 Hours (Default : 00.10 Min:Sec) 0 to 9999 or 0.0 to 999.9 (Default : 5 or 0.5) None Up Down Hold Band Switch-Off Control Output at Timer End Power-fail Recovery Method Both (Default : None) 1 to 9999 or 0.1 to 999.9 (Default : 5 or 0.5) No Yes (Default : No) Continue (Re)Start Abort (Default : Continue) OPERATOR PAGE AND PARAMETERS Parameters Settings Timer Start Command No Yes Timer Abort Command No Yes Time Duration 00.05 to 60.00 M:S or 00.05 to 99.55 H:M or 1 to 999 Hours OP2 Function : Alarm-1 Alarm-1 Setpoint Min. to Max. Range for the Input Type Alarm-1 Deviation Band -1999 to 9999 or -199.9 to 999.9 Alarm-1 Window Band 3 to 999 or 0.3 to 99.9 OP2 Function : Auxiliary Control Auxiliary Control Setpoint (Min. Range - SP) to (Max. Range - SP) for selected Input OP2 Function : Blower / Compressor Control Blower / Compressor Setpoint 0 to 250 or 0.0 to 25.0 OP3 Function : Alarm-2 Parameters Settings Alarm-2 Setpoint Min. to Max. Range for the Input Type Alarm-2 Deviation Band -1999 to 9999 or -199.9 to 999.9 Alarm-2 Window Band 3 to 999 or 0.3 to 99.9 OP3 Function : Auxiliary Control Auxiliary Control Setpoint (Min. Range SP) to (Max. Range SP) for selected Input Control Setpoint (SP) Locking Setpoint Locking No Yes Option TABLE- 1 Range (Min. to Max.) Resolution J Type T/C 0 to +960°C / +32 to +1760°F K Type T/C -200 to +1375°C / -328 to +2508°F T Type T/C -200 to +385°C / -328 to +725°F R Type T/C S Type T/C 0 to +1770°C / +32 to +3218°F Fixed 0 to +1765°C / +32 to +3209°F 1°C / 1°F 0 to +1825°C / +32 to +3092°F B Type T/C 0 to +1300°C / +32 to +2372°F N Type T/C 3-wire, RTD -199 to +600°C / -328 to +1112°F Pt100 3-wire, RTD -199.9 to 600.0°C / -199.9 to 999.9°F 0.1°C / 0.1°F Pt100 Option TABLE- 2 What it means Remarks Relay Applicable for OP1 as SSR (Solid State Relay) Relay / SSR NOTE : Applicable Only For Zenex DC Linear Version Option What it means Remarks 0 to 20mA current 4 to 20mA current Applicable for OP1 as DC Linear Current 0 to 5 Volts 0 to 10 Volts Applicable for OP1 as DC Linear Voltage 101, Diamond Industrial Estate, Navghar, Vasai Road (E), Dist. Palghar - 401 210. Sales : 8208199048 / 8208141446 Support : 07498799226 / 08767395333 E: sales@ppiindia.net, support@ppiindia.net 48X48 FRONT PANEL LAYOUT Front Panel PPI zenex Lower Readout Output-2 Indicator Output-1 Indicator PAGE Key DOWN Key S T OP1 OP2 OP3 96X96 Front Panel PPI zenex96 Upper Readout Soak Status Indicator Balance Soak Time Indicator Output-3 Indicator ENTER Key UP Key Upper Readout Soak Status Indicator S T Output-2 Indicator Output-1 Indicator OP1 OP2 OP3 PAGE Key DOWN Key Lower Readout Balance Soak Time Indicator Output-3 Indicator ENTER Key UP Key Symbol Key Keys Operation Function PAGE Press to enter or exit set-up mode. DOWN Press to decrease the parameter value. Pressing once decreases the value by one count; keeping pressed speeds up the change. Press to increase the parameter value. Pressing once UP increases the value by one count; keeping pressed speeds up the change. ENTER Press to store the set parameter value and to scroll to the next parameter on the PAGE. PV Error Indications Message PV Error Type Over-range (PV above Max. Range) Under-range (PV below Min. Range) Open (Sensor open / broken) Jan 2022 ELECTRICAL CONNECTIONS ENCLOSURE ASSEMBLY OUTPUT 1 RELAY NC C NO INPUT T/C Pt100 2 Output Version SSR OUTPUT 1 6 7 8 9 10 - 5 11 + 4 3 48X48 12 L 13 N AC DC RS 485 2 14 1 18 17 16 15 + SSR NO C NC RELAY OUTPUT 2 SUPPLY INPUT T/C Pt100 OUTPUT 1 RELAY 3 Output Version Output-1 : Relay / SSR OUTPUT 3 NC C NO RELAY SSR NO 6 C5 NC 4 3 2 1 789 48X48 18 17 16 10 11 12 L 13 N 14 15 NO C NC OUTPUT 2 SSR RELAY RS 485 85 ~ 265 V SSR AC SUPPLY OUTPUT 1 INPUT T/C Pt100 OUTPUT 1 DC Linear RS 485 SUPPLY + + 3 Output Version Output-1 : DC Linear OUTPUT 3 NC C NO RELAY SSR + 6 7 8 9 10 5 11 4 3 48X48 12 L 13 N AC DC 2 14 1 18 17 16 15 + SSR NO C NC RELAY OUTPUT 2 `UP' inscribed on topside Removal UP UP INPUT OUTPUT 1 DC Linear + 6 NOCUTCPUT 3 NO 5 4 3 2 1 + ON18UO47zT8ePC1UXn7T8N4eC28x169RSE1S1115S1L4RR1321SA0ERYLANLY AC DC T/C Pt100 RS 485 SUPPLY Placing Back Power Supply PCB CPU PCB Display PCB zenex S PPI T OP3 OP2 OP1 Pullout Grip MOUNTING DETAILS OUTPUT-2 MODULE Plug & Socket Connector Output Module Projected Parts 1 23 1 23 JUMPER SETTINGS OUTPUT-2 & OUTPUT-3 A B B A MOUNTING DETAILS SERIAL COMM. MODULE Power Supply Board Serial Communication/ Auxiliary SP Selection Module Plug & Socket Connectors CPU Board Front Label Upside-down zenex PPI Slots Relay/SSR Module Output Type Jumper Setting - A Relay 123 SSR 123 Jumper Setting - B 123 123 zenex PPI Front Label Upside-down OUTPUT-2 NO C NC RELAY SSR + 2 Output Version 9 18 8 17 7 16 6 15 5 96X96 14 4 13 3 12 2 11 1 10 LN + SSR 85 ~ 264V RS485 NO C NC RELAY SSR + AC SUPPLY OUTPUT-2 ELECTRICAL CONNECTIONS NO C NC RELAY SSR OUTPUT-2 OUTPUT-3 SSR RELAY NC C NO RS485 OUTPUT-1 RELAY NC C NO 3 Output Version Output 1 : Relay / SSR 9 18 8 17 7 16 6 15 5 96 X 96 14 4 13 3 12 2 11 1 10 85 ~ 265 V AC SUPPLY LN SSR OUTPUT-1 OUTPUT-3 SSR 3 Output Version Output 1 : DC Linear NC C NO +9 18 RELAY 8 17 7 16 +6 15 DC Linear 5 96X96 14 4 13 3 12 2 11 1 10 AC SUPPLY 85 ~ 264V RS485 + NC C NO RELAY LN INPUT OUTPUT-1 INPUT T/C Pt100 OUTPUT-1 INPUT T/C Pt100 OUTPUT-1 Pt100 T/C OUTPUT-2 & OUTPUT-3 : HARDWARE JUMPER SETTINGS Output-2 Jumper Setting A 1 23 B 1 23 Power-Supply PCB Output-2 Jumper Settings Output Type Jumper Setting - A Jumper Setting - B Relay SSR 123 123 123 123 CN4 RLY PPI CN3 zenex96 Output-3 Jumper Settings Output Type Jumper Setting - A Jumper Setting - B Relay SSR 123 123 123 123 Output-3 Jumper Setting PPI zenex96 A 123 B 123 SERIAL COMMUNICATION MODULE Serial Communication 8 Pin Female Socket Module 8 Pin Male Plug PPI zenex96 Power-Supply PCB