Instruction Manual for Vanrooy models including: ES 52, ES 52 Bread Slicer, ES 52, Bread Slicer, Slicer
ES 52 OPERATING MANUAL Before using the machine, read the instructions of this manual in order to ensure your safety and for the knowledge in the use of the machine. For any information about the instructions manual please contact the MANUFACTURING FIRM specifying the model and the serial number of this machine WARNING 1 Do not operate under the effect of alcohol, medicines or drugs wich could alter your Physical conditions. 2 Keep hair and other parts of the body far from rotating parts such as belts and gears. 3 Keep the signboards signalling danger, as well as the ones containing safety data, clean and in order. GRAPHIC SYMBOLS USED IN THE MANUAL Warnings regarding the execution of the operations described or possible danger. Operations that have to be performed only by authorized operators Operations that can be performed by the persons using the machine, as they do not require specific qualifications. PLATES Data regarding the production,registration, electric power Signboards signalling danger or prohibition against electric power, weight and conformity to the rules voltage to earth specific operations 3 INDEX INSTRUCTIONS AND PLATES WARRANTY-ADDRESSES NOISE LEVEL-POSSIBLE RISKS CORRECT AND INCORRECT USE TECHNICAL DATA-RECEIPT- ELECTRIC CONNECTION FIRST STARTING AND TESTING - CORRECT USE MAINTENANCE-SCRAPPING OF THE MACHINE PAG. 1 PAG. 2 PAG. 3 PAG. 4 PAG. 5 WARANTY The Manufacturing company guarantees the machine for six months from the delivery date. For warranty only the replacement of broken part is meant. Electric parts and motors are excluded from the warranty. The request for assistance is at client's expense. SERIAL NUMBER NAME OF THE PURCHASE ASSEMBLY DATE PURCHASE DATE ADDRESS ASSEMBLED BY NAME AND ADDRESS OF THE MANUFACTURER AGENT ASSISTANCE SERVICE NOISE LEVEL The average noise level near the working place is less than 70 decibel. CORRECT AND INCORRECT USE The machine has to be used by competent operators and has not to be settled in places accessible to everybody. It is forbidden to employ the machine for any other use differing from baking products for bread and pastries. POSSIBLE RISKS The machine has been manufactured in conformity with the safety regulations of CEI rules. Using the machine in situations and ways differing from those foreseen by the manufacturing may cause unpredictable risks. It is forbidden to alter mechanic or electric devices and parts, to change the internal and external structure of the machine, and to loosen or unscrew bolts and screws. When the machine is working, all the covers, crankcase, shelters and protections have to be duly fixed to the respective structures and have to be in running order 4 TECHNICAL DATA ES 52 Production per hour Thickness of slices Weight Passage for loaf length Passage for loaf height Motor power 1000 pieces 9-10-11-12-14-15-16-18 355 kg. 520 47-165mm. Kw. 0,75 CONFORMITY TO THE REGULATIONS The electric system is in conformity with the EN 60204-1 rules. The materials which are brought into contact with the dough are in conformity the FDA rules. The machine has been realized in conformity with the Directive Machines 89/392/CEE and following modifications 91/368/CEE 93/44/CEE 93//68/CEE PROTECTIONS ADOPTED One emergency push-button with a red-yellow ring is within easy reach from the working position. LIFTING AND MOVING The machine must be lifted only by authorized operators The machine can be delivered packed in a wood crate or in a cardboard filled with a pallet. When the machine is packed in a crate, it can be lifted by means of a lift truck or transpallet by inserting the tines in the spaces placed under the crate or with a crane by inserting ropes or bands under the crate. In this case the tension max. angle of the ropes, which is 45°, has to be respected. Once unpacked , the machine can be lifted with a crane RECEIPT The packing in crate of the machine permits a storing, under cover, for six months. Unpack the machine and notify the forwarder the eventual damages. The eventual damages have to be notified to the Manufacturing firm immediately. ELECTRIC CONNECTIONS The electric connections have to be performed by authorized operators The electric line must have the same voltage indicated on the plate of the machine. The electric feeding is realised through a capacity selector proper to the power request of the machine with a four contact three phases plug (three phases + earth) The connections must be executed in conformity with the regulations in force in the country. 5 6 DESCRIPTION OF THE MACHINE The ES 52 can cut till 1000 loaves per hour. It has a drawer to collect the crumbs which permits an easy and a rapid cleaning. The motor is protected against powder. All parts which are brought into contact with the bread are in stainless steel . The cut is realized by means of double frame of blades with an axial alternating movement. It is possible to modify the setting of the machine regulating the height both of the pressing device. Arrange the machine in a place with max temperature 25°C FIRST STARTING AND TESTING The following operations must be performed by the person authorized to connect the electric line 1) Before connecting your machine to the mains, check that the voltage of identification plate corresponds to your mains network 2) CONTROL BUTTONS START BUTTON 3 EMERGENCY STOP BUTTON 4 STOP BUTTON 5 TENSION IN LINE 6 SPEED POTENTIOMETER 7 UPPER BELT UP BUTTON 1 UPPER BELT DOWN BUTTON 2 3) Pushing the start button 3 check that the knives and the belts run 4) Any time you can stop the machine by pushing the STOP button 5 and emergency button 4 Any time you can stop the machine by pushing the emergency-stop button SAFE AND CORRECT USE The machine has been designed to work the dough of bread and pastry according to the quantity fixed by the manufacturing firm. Description of the machine: 1) Adjust the guides of large feeder to the width of the bread using the handle A on the left of the machine 2) Adjust the bread-advance feeder using the buttons 1 e 2 according to the height of the bread. See indicator B for an help 3) Adjust the bread output guide according to the bread 4) Press start button 3 5) Turn the potentiometer 7 for the speed of the feeders 6) Place your bread of the same type one behind the other on the biggest feeder 7) When the last loaf approaches to the blades, use the level D on the left of the machine 8) For the stopping of the machine press stop button 5 or emergency button 4 9) Crumbs box E KNIVES they are at double frame with axial alternating movement 6 CLEANING AND MAINTENANCE OF THE MACHINE OPERATE ALWAYS WHEN THE MACHINE IS STILL The crumbs inside the slicer must not be removed when the machine is working. Don't use jet of water or other products. To use a puff of air. During the maintenance operations the machine has not to be connected to the electric supply mains. The replacement of parts, the mending of damages to the electric system etc. have to be executed by the specialised personal If the machine is in warranty period, inform the Manufacturing firm TENSION OF THE BELT Disassembled the frontal panel. Besides it is possible to see the placement of the motor and of the belts. The tension of the belts is realised by means of the clamp which is in evidence and of the four screws. When the tension is reached, place at the proper place the frontal panel SUBSTITUTION OF THE BLADES For disassembling the blade, unscrew the nut M8, unscrew the dowel and the blade goes out. For assembling to thread the blade from the bottom with the pin. Screwing the dowel we push the hooks up to the correct tension of the blade. then screw the nut M8 POSSIBLE DEFECT AND SOLUTIONS The machine does not start The plug is not connected The machine does not start Motor protection The machine does not start Fuse in the cabinet melted The machine does not start The emergency button is connected Slices irregular in thickness Blades are not tight The bread vibrates in the blades Frames not aligned The bread vibrates in the blades Upper conveyor The bread is sliced too slowly The blades are blunt The bread is sliced too slowly Speed conveyor connect the plug Wait the cooling of motor protection Change it Turn it as indicated from the arrow of the emergency button Tighten the blades but not to much Align the frames Correct the height Replace the blades Adjust the speed BAG-OPENING BLOWER SYSTEM (APR) Before connecting the "APR" check that the voltage of the machine (see the plate of the machine) matches the voltage of your mains network. You can fix it on right or on left side of the machine. Adjust the bag-closer in conformity to the width of the loaf and of the bags. Put the bags under the bag-closer, turn the button so that the bag inflates. You must help with the hand ,the inflating of the first bag . FUN SYSTEM MOTORS ROLLERS "VEN" The ES 52 must work at max. 25° C and we suggest the optional "VEN" in way to fun the machine. The motors rollers have to be removed every 1.000.000 cuts SCRAPING OF THE MACHINE The structure of the machine is made of plate enamelled with powder enamel or with two-components epoxide enamel. The protections, the working plan, the pressing device, the bread pusher and the knives are made of stainless steel AISI 304. The belts are made of rubber. The electric parts are made of plastic material. For scraping, disassembled the machine into its parts of different material which have to be delivered, together with the hydraulic oil and the lubrification grease, to the competent elimination service. 7 Schema elettrico di Potenza - Wiring diagram for power supply Schema elettrico di comando - Wiring diagram control Distinta materiali - Bill of materialsGPL Ghostscript 9.55.0