Veratron - Outdoor Instrumentation engineered in Switzerland
User Manual for veratron models including: VL_85_Synchronizer_EN_user_revAA, ViewLine Synchronous Measuring Device 85 mm, Synchronous Measuring Device 85 mm, Measuring Device 85 mm, Device 85 mm
VDO / Veratron ViewLine Synchronmessgerät 85 mm – Veratron Shop
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DocumentDocumentTIMELESS INSTRUMENTS VIEWLINE 85MM SYNCHRONIZER USER MANUAL rev. AA EN DE IT FR ES PT VL Synchronizer CONTENT SAFETY INFORMATION ..........................................................................3 Safety During Installation.......................................................................................3 Safety After Installation...........................................................................................4 Electrical Connection ..............................................................................................4 MECHANICAL INSTALLATION ............................................................ 5 Before the Assembly ................................................................................................5 Installation with Spinlock........................................................................................6 Flush Mounting........................................................................................................... 7 Installation With Brackets......................................................................................8 ELECTRICAL INSTALLATION ............................................................... 9 Pinout 8-Pin Connector .........................................................................................9 Pinout 14-Pin Connector........................................................................................9 Connection Diagrams............................................................................................10 Pulse Settings ............................................................................................................10 TECHNICAL DATA....................................................................................11 ACCESSORIES.......................................................................................... 12 CONTENT 2 VL Synchronizer SAFETY INFORMATION SAFETY INFORMATION · No smoking! No open fire or heat sources! · The product was developed, manufactured and inspected according to the basic safety requirements of EC Guidelines and state-ofthe-art technology. · The instrument is designed for use in grounded vehicles and machines as well as in pleasure boats, including non-classified commercial shipping. · Use our product only as intended. Use of the product for reasons other than its intended use may lead to personal injury, property damage or environmental damage. Before installation, check the vehicle documentation for vehicle type and any possible special features! · Use the assembly plan to learn the location of the fuel/hydraulic/compressed air and electrical lines! SAFETY DURING INSTALLATION · During installation, ensure that the product's components do not affect or limit vehicle functions. Avoid damaging these components! · Only install undamaged parts in a vehicle! · During installation, ensure that the product does not impair the field of vision and that it cannot impact the driver's or passenger's head! · A specialized technician should install the product. If you install the product yourself, wear appropriate work clothing. Do not wear loose clothing, as it may get caught in moving parts. Protect long hair with a hair net. · When working on the on-board electronics, do not wear metallic or conductive jewelry such as necklaces, bracelets, rings, etc. · If work on a running engine is required, exercise extreme caution. Wear only appropriate work clothing as you are at risk of personal injury, resulting from being crushed or burned. · Before beginning, disconnect the negative terminal on the battery, otherwise you risk a short circuit. If the vehicle is supplied by auxiliary batteries, you must also disconnect the negative terminals on these batteries! 3 · Note possible modifications to the vehicle, which must be considered during installation! · To prevent personal injury, property damage or environmental damage, basic knowledge of motor vehicle/shipbuilding electronics and mechanics is required. · Make sure that the engine cannot start unintentionally during installation! · Modifications or manipulations to Veratron products can affect safety. Consequently, you may not modify or manipulate the product! · When removing/installing seats, covers, etc., ensure that lines are not damaged and plug-in connections are not loosened! · Note all data from other installed instruments with volatile electronic memories. Short circuits can cause fires, battery explosions and damages to other electronic systems. Please note that when you disconnect the battery, all volatile electronic memories lose their input values and must be reprogrammed. · If working on gasoline boat motors, let the motor compartment fan run before beginning work. · Pay attention to how lines and cable harnesses are laid so that you do not drill or saw through them! · Do not install the product in the mechanical and electrical airbag area! · Do not drill holes or ports in load-bearing or stabilizing stays or tie bars! · When working underneath the vehicle, secure it according to the specifications from the vehicle manufacturer. · Note the necessary clearance behind the drill hole or port at the installation location. Required mounting depth: 65 mm. · Drill small ports; enlarge and complete them, if necessary, using taper milling tools, saber saws, VL Synchronizer keyhole saws or files. Deburr edges. Follow the safety instructions of the tool manufacturer. · Use only insulated tools, if work is necessary on live parts. · Use only the multimeter or diode test lamps provided, to measure voltages and currents in the vehicle/machine or boat. Use of conventional test lamps can cause damage to control units or other electronic systems. SAFETY AFTER INSTALLATION · Connect the ground cable tightly to the negative terminal of the battery. · Reenter/reprogram the volatile electronic memory values. ELECTRICAL CONNECTION · Note cable cross-sectional area! · Reducing the cable cross-sectional area leads to higher current density, which can cause the cable cross-sectional area in question to heat up! · When installing electrical cables, use the provided cable ducts and harnesses; however, do not run cables parallel to ignition cables or to cables that lead to large electricity consumers. · Fasten cables with cable ties or adhesive tape. Do not run cables over moving parts. Do not attach cables to the steering column! · Ensure that cables are not subject to tensile, compressive or shearing forces. · If cables are run through drill holes, protect them using rubber sleeves or the like. · Use only one cable stripper to strip the cable. Adjust the stripper so that stranded wires are not damaged or separated. · Use only a soft soldering process or commercially available crimp connector to solder new cable connections! SAFETY INFORMATION · The electrical indicator outputs and cables connected to them must be protected from direct contact and damage. The cables in use must have enough insulation and electric strength and the contact points must be safe from touch. · Use appropriate measures to also protect the electrically conductive parts on the connected consumer from direct contact. Laying metallic, uninsulated cables and contacts is prohibited. · Check all functions. · Use only clean water to clean the components. Note the Ingress Protection (IP) ratings (IEC 60529). · Make crimp connections with cable crimping pliers only. Follow the safety instructions of the tool manufacturer. · Insulate exposed stranded wires to prevent short circuits. · Caution: Risk of short circuit if junctions are faulty or cables are damaged. · Short circuits in the vehicle network can cause fires, battery explosions and damages to other electronic systems. Consequently, all power supply cable connections must be provided with weldable connectors and be sufficiently insulated. · Ensure ground connections are sound. · Faulty connections can cause short circuits. Only connect cables according to the electrical wiring diagram. · If operating the instrument on power supply units, note that the power supply unit must be stabilized and it must comply with the following standard: DIN EN 61000, Parts 6-1 to 6-4. 4 VL Synchronizer MECHANICAL INSTALLATION MECHANICAL INSTALLATION Before beginning, disconnect the negative terminal on the battery, otherwise you risk a short circuit. If the vehicle is supplied by auxiliary batteries, you must also disconnect the negative terminals on these batteries! Short circuits can cause fires, battery explosions and damages to other electronic systems. Please note that when you disconnect the battery, all volatile electronic memories lose their input values and must be reprogrammed. BEFORE THE ASSEMBLY 1. Before beginning, turn off the ignition and remove the ignition key. If necessary, remove the main circuit switch 2. Disconnect the negative terminal on the battery. Make sure the battery cannot unintentionally restart. 3. Place the device at least 300 mm away from any magnetic compass. 5 VL Synchronizer MECHANICAL INSTALLATION INSTALLATION WITH SPINLOCK Conventional assembly. (Instrument is put into the drill hole from the front). The panel thickness may be within a range of 2 to 20 mm. The drill hole must have a diameter of 81 to 86 mm. · Do not drill holes or ports in load-bearing or stabilizing stays or tie bars! · Note the necessary clearance behind the drill hole or port at the installation location. Required mounting depth: 65 mm. · Drill small ports; enlarge and complete them, if necessary, using taper milling tools, saber saws, keyhole saws or files. Deburr edges. Follow the safety instructions of the tool manufacturer. 1. Create a circular hole in the panel considering the device dimensions. 2. Remove the spinlock and insert the device from the front. 3. For 85 mm instruments, the fastening nut can be mounted at position A or B. This allows you to fix the gauge in different panel bores. Version A Panel bore 80.5 81 mm Version B Panel bore 85.5 86 mm 4. Align the instrument and hand-tighten the fastening nut. Ensure that the nut is not tightened with a torque greater than 4 Nm. 5. Make sure the seal lays flat between the panel and the front ring. 6 VL Synchronizer FLUSH MOUNTING The recommended panel thickness is 1.5 to 3 mm. The drill hole must have a diameter of 75.4 mm. Ensure that the installation location is level and has no sharp edges. MECHANICAL INSTALLATION · Do not drill holes or ports in load-bearing or stabilizing stays or tie bars! · Note the necessary clearance behind the drill hole or port at the installation location. Required mounting depth: 65 mm. · Drill small ports; enlarge and complete them, if necessary, using taper milling tools, saber saws, keyhole saws or files. Deburr edges. Follow the safety instructions of the tool manufacturer. 1. Gently remove the bezel using a screwdriver. Note: the bezel cannot be used after removal since it might be damaged. 2. Create a circular hole in the panel considering the device dimensions. 3. Place the flush mount seal A2C53215641 (not included) on the instrument glass. 4. Put the instrument into the drill hole from the back. 5. Adjust the instrument so that the gauge is level and fasten it to the stud bolts on the rear side of the panel, using the flush mount fixing bracket A2C59510864 (not included). 7 VL Synchronizer MECHANICAL INSTALLATION INSTALLATION WITH BRACKETS Conventional assembly. (Instrument is put into the drill hole from the front). The panel width may be within a range of 2 to 13 mm. The drill hole must have a diameter of 81 mm. · Do not drill holes or ports in load-bearing or stabilizing stays or tie bars! · Note the necessary clearance behind the drill hole or port at the installation location. Required mounting depth: 65 mm. · Drill small ports; enlarge and complete them, if necessary, using taper milling tools, saber saws, keyhole saws or files. Deburr edges. Follow the safety instructions of the tool manufacturer. 1. Create a circular hole in the panel considering the device dimensions. 2. Remove the spinlock and insert the device from the front. 3. Screw the stud bolts into the provided drill holes in the enclosure. Max. stud bolt torque is 1.5 Nm. 4. Place the bracket on the stud bolt and handtighten the knurled nut. 5. Make sure the seal lays flat between the panel and the front ring. 8 VL Synchronizer ELECTRICAL INSTALLATION ELECTRICAL INSTALLATION · Refer to the safety rules described in the electrical connections section of the safety information chapter of this document! Depending on the configuration, insert the cable into the 8-pin and 14-pin contact enclosure according to the following pin assignment. The contacts must audibly lock into place. Now insert the plug into the gauge. Note the inverse polarity protection nose in the process. PINOUT 8-PIN CONNECTOR Pin No. Wire color 1 Red 2 Black 3 Black / Blue 4 Brown 5 Green 6 Blue / Red 7 Yellow / Black 8 Yellow / Red Description KL. 30 Battery Power 12 / 24 V KL. 31 Ground Sensor Port - Ground KL. 15 Ignition plus Sensor Port - Signal KL. 58 Illumination Programming port Tx Programming port Rx PINOUT 14-PIN CONNECTOR These connections apply for the tachometer versions with LCD only. Pin No. Wire color 1 - 3 - 4 Black / Blue 5 Green 6 - 14 - Description Not connected Sensor Starboard - Ground Sensor Starboard - Signal Not connected 9 VL Synchronizer CONNECTION DIAGRAMS Designations in the wiring diagrams: 30 Term. 30 steady-state plus 12 V 15 Term. 15 Ignition plus 58 Term. 58 - lighting ELECTRICAL INSTALLATION 31 Term. 31 - ground F1 Fuse 5A quick-response Port Sensor + PC interface Port Sensor - Starboard Sensor - Starboard Sensor + PULSE SETTINGS The Synchronizer has the default setting of 6 pulses per engine revolution. To change this value, the software tool «ViewLine Configuration Tool» and the USB-Adapter-Cables are required. Please contact your Veratron dealer to make these changes. 10 VL Synchronizer TECHNICAL DATA TECHNICAL DATA Nominal Voltage 12 V / 24 V Operating Voltage 8 32 V with overvoltage and reverse polarity protection Current consumption Pulse count range Sensors Protection class < 175 mA with warning LED 0.5-399 Imp/U (Default: 6 Imp/U - programmable via PC Software.) Hall sensor (no open Collector) Inductive sensor Blocking oscillator (no open Collector) Alternator Term. W Ignition Term. 1 Lightning Coil IP 67 front side, IP 52 rear side acc. IEC60529 Lens PMMA double lens Housing Ø85 mm Polycarbonate (PC), flame retardant acc. UL94-V0 Installation depth 50 mm Bezels PC (black, white) or ABS (chrome) several color and shapes Dial Backlit, different colors (black, white) Pointer Backlit, white on black dials; red on white dials Illumination Dial: LED amber (605 nm) Pointer: LED red (632 nm) Warning LED Operating temperature Storage temperature Connector Mounting Certifications Red (632 nm) -20°C to +85°C with chrome bezel -40°C to +70°C -40°C to +80°C with chrome bezel -40°C to +70°C Tyco / Hirschmann MQS connector 8/14 pins Spinlock Nut locking height 0.5 18 mm Optional Studs and Brackets locking height 2 13 mm CE, Reach, RoHS 11 VL Synchronizer ACCESSORIES Description Adapter cable 8-poles Adapter cable 14-poles Spinlock Nut 85 mm Flush mount - mounting kit Flush mount seal VL 85mm Bracket assembly mounting kit Connector set 8 pins Bezel Round, Black Bezel Round, White Bezel Round, Chrome Bezel Triangular, Black Bezel Triangular, White Bezel Triangular, Chrome Bezel Flat, Black Bezel Flat, White Bezel Flat, Chrome Part Number A2C59512947 A2C59512950 A2C5321223801 A2C59510864 A2C53215641 A2C59510854 A2C59510850 A2C5319291101 A2C5319291601 A2C5319291401 A2C5319291701 A2C5319292001 A2C5319291801 A2C5319291101 A2C5319291201 A2C5319291001 Visit http://www.veratron.com for the complete list of accessories. ACCESSORIES 12 VL Synchronizer veratron AG Industriestrasse 18 9464 Rüthi, Switzerland T +41 71 7679 111 info@veratron.com veratron.com Any distribution, translation or reproduction, partial or total, of the document is strictly prohibited unless with prior authorization in writing from Veratron AG, except for the following actions: · Printing the document in its original format, totally or partially. · Copying contents without any modifications and stating Veratron AG as copyright owner. Veratron AG reserves the right to make modifications or improvements to the relative documentation without notice. Requests for authorization, additional copies of this manual or technical information on the latter, must be addressed to Veratron AG.