Perlick FR Series Glass/Mug Frosters Installation & Operation Manual
Form No. Z2296 Rev. 11.24.2020
Product Overview
This manual provides comprehensive instructions for the installation, operation, and maintenance of Perlick FR Series Glass/Mug Frosters. These units are designed for commercial use, ensuring optimal chilling and preservation of glassware and mugs.
Image: A Perlick Glass/Mug Froster (FR36 model shown) with a stainless steel exterior, hinged lid, and wheels.
Specifications
The FR Series includes models FR24, FR36, FR48, and FR60, offering various capacities and dimensions. All models utilize R290 refrigerant and feature robust construction.
| Model Numbers | FR24 | FR36 | FR48 | FR60 |
|---|---|---|---|---|
| Exterior Cabinet Dimensions (Length - in. (mm)) | 24 (610) | 36 (914) | 48 (1219) | 60 (1524) |
| Exterior Cabinet Dimensions (Depth - in. (mm)) | 24 (610) | 24 (610) | 24 (610) | 24 (610) |
| Exterior Cabinet Dimensions (Height - in. (mm)) | 34-1/8 (866) | 34-1/8 (866) | 34-1/8 (866) | 34-1/8 (866) |
| Internal Net Volume - cubic ft. (liters) | 4.2 (118) | 8.6 (242) | 12.5 (353) | 16.3 (462) |
| Plate Capacity * | 135 Plates | 215 Plates | 300 Plates | 400 Plates |
| Glass Capacity * | 90 Glasses | 142 Glasses | 214 Glasses | 286 Glasses |
| Glass Capacity W/ Optional Third Shelf | N/A | 172 Glasses | 273 Glasses | 363 Glasses |
| Shipping Weight LBS. (KG.) | 190 (86) | 245 (111) | 300 (136) | 353 (160) |
| Cabinet Construction (Interior) | All models have stainless steel walls and floor. | |||
| Cabinet Construction (Exterior) | Choice of black, stainless steel, and all stainless. Black Option: Front and ends are black vinyl coated steel, back and bottom are galvanized. Stainless Steel Option: Front and ends are stainless steel, back and bottom are galvanized. All Stainless Option: Front, ends, back, and bottom are all stainless steel. | |||
| Doors and Hardware | Sliding style open. Stainless steel top and bottom pans. Die cast handle. | |||
| Plumbing | No drain required. Condensate evaporates automatically. | |||
| Insulation | 2 inch foamed-in-place, environmentally friendly Ecomate® polyurethane insulation. | |||
| Ventilation | 2' model is front vented; all other models require 2" clearance from wall on either left end or back of cabinet for proper air flow. | |||
| Default Temperature Setpoint: Standard Temp (RT) Models - °F [°C] | 0 [-17.75] | |||
| Adjustable Setpoint Range: Standard Temp (RT) Models - °F [°C] | -10 to +10 [-23.3 to -12.2] | |||
| Electrical Supply | 120 VAC/60 Hz/1 Ph | |||
| Running Load Amps | 3.8 | 3.8 | 3.8 | 3.8 |
| Power Cord | 6-foot length with NEMA 5-15 plug. | |||
| Thermostat | NSF Listed electronic control. | |||
| Defrost Type | Automatically defrosts electrically every 4 hrs for approximately 20 minutes. | |||
| Manual Defrost | Push button defrost system, manually initiated at the end of each day, automatically terminates after six hours. | |||
| Condensing Unit | Hermetic condensing unit pulls out for service and cleaning. | |||
| Expansion Device | Capillary Tube | |||
| Refrigerant | R290 | |||
| Refrigerant Charge (g) | 80 | 100 | 100 | 115 |
| Compressor H.P. | 1/4 | 1/4 | 1/4 | 1/4 |
| Total Heat of Rejection At 75°F ambient (BTU/h) | 2980 | 2980 | 2980 | 2980 |
* Capacity based on use of 3" diameter glass and 9-1/2" diameter X 1/2" thick plate.
Images: Two diagrams showing Perlick Glass Frosters, one labeled "FR24 shown" and another labeled "FR60 shown".
General Information
Introduction
This manual is designed to assist with the installation, operation, and maintenance of your Perlick Glass Froster. Perlick is committed to customer satisfaction and provides support through its service network. For service, contact Perlick at 1-800-777-7267 or your dealer.
Warranty Registration
To register your product, visit www.perlick.com, navigate to "Commercial" > "Service", and complete the "Warranty Registration Form". Failure to register may revert the installation date to the ship date. Record your Model Number, Serial Number, Purchase Date, and Dealer Information below.
Model Number: ________________________ Serial Number: _________________________ Purchase Date: _______________________ Dealer Name & Address: ____________________________________________________________________________________________________ Phone Number: __________________________
Safety Precautions
PLEASE READ ALL instructions completely before attempting to install or operate the unit. Pay close attention to DANGER, WARNING, and CAUTION information for safe and efficient operation.
- DANGER: Indicates a hazard that WILL result in serious injury or death if precautions are not followed.
- WARNING: Indicates a hazard MAY cause serious injury or death if precautions are not followed.
- CAUTION: Indicates a hazard where minor injury or product damage may occur if precautions are not followed.
- NOTICE: Indicates that property damage may occur if warnings or instructions are not followed.
IMPORTANT! Read and understand all information in this manual before installation. All plumbing and electrical work must be performed by a qualified technician, conforming to all applicable state and local codes.
Preparing the Cabinet
Refrigerant (R290 - Propane)
All Perlick Glass Frosters use R290 (Propane) refrigerant, a hydrocarbon. R290 is flammable and requires appliances to meet UL 471 standards. R290 is heavier than air and its concentration is highest at floor level.
Explosion Limits: Lower Limit: 1.7% by vol. (37 g/m³), Upper Limit: 9.5% by vol. (177 g/m³), Ignition Temperature: 470 °C.
DANGER: Take caution when handling, moving, and using the product to avoid damaging the refrigerant tubing or increasing the risk of a leak.
WARNING: All service work must be performed by factory-authorized personnel. Component parts must be replaced with identical parts to minimize ignition risk from incorrect parts or improper service.
CAUTION: If service is necessary, repair work must be performed by a Perlick authorized servicer. Work by unqualified individuals can be dangerous and will void the warranty.
Uncrating and Inspection
Remove all crating material. Carefully inspect the cabinet for hidden damage. If damage is discovered, file a claim immediately with the transport company. Perlick is not responsible for transit damage.
NOTICE: This product contains blown foam insulation using blowing agent R-611 (Methyl Formate). The foam does not contain HFC's, CFC's, or HCFC's.
Plumbing
No plumbing connections are required. Condensate from the cooling coil evaporates automatically through a condensate pan in the condensing unit section.
Electrical
The cabinet must be connected to a separately fused power source, in accordance with National and Local electrical codes. Refer to the Electrical Specification Plate affixed to the unit.
CAUTION: Do not attempt to operate the equipment on any other power source than that listed on the Electrical Specification Plate.
Adjustable Partitions & Shelving
Perlick Glass Frosters may include adjustable partitions and shelving to accommodate various bottle sizes.
- When placing glasses, ensure proper air flow between them.
- When loading product, avoid blocking airflow into and out of the evaporator. Maintain at least 2 inches of clearance on the evaporator air intake and exhaust for proper operation.
Installing Casters or Legs (Optional)
Attach casters or legs to the cabinet bottom using the provided holes and 1/4" - 20 hex head self-tapping machine screws. If the unit is tipped on its back for an extended period, wait 24 hours after uprighting before plugging it in.
Placing the Cabinet
To ensure maximum performance, allow fresh air circulation through the machinery compartment. Maintain at least two inches of clearance at the back or left end of the cabinet. Do not place anything in front of the cabinet that obstructs airflow at the grilles. Do not place the unit in an unventilated small room.
CAUTION: Removing factory-installed back clearance spacers without providing proper left side grill clearance for compressor airflow will void the warranty.
Diagram: Illustrates sealing the cabinet base to the floor with silicone sealant.
How to Operate
Cabinet Leveling
The cabinet should be leveled. For sanitation, sealing the base to the floor with silicone sealant may be necessary.
Temperature Control
A digital temperature control is located on the front face of the froster, above the condensing unit housing. It is factory set at approximately 0°F for standard refrigeration.
To adjust temperature: Press the 'SET' key to display the set point. Use the up (▲) and down (▼) keys within 15 seconds to change the value. Press 'SET' again to confirm.
The condenser fan motor operates with the compressor. The evaporator fan motor runs continuously.
Image: Digital temperature controller showing temperature display and control buttons.
Defrosting The System
The system features both a six-hour manual defrost cycle and a four-hour automatic defrost cycle.
Six Hour Manual Defrost
This cycle shuts off the condensing unit, door frame heater, evaporator heater, and the automatic defrost timer, while powering the evaporator fan. To activate, press and hold the defrost switch (located next to the controller) for 3 seconds. The controller will display a fan icon and "def". To cancel, momentarily turn off the unit's electricity.
Image: Controller display showing "def" and a fan icon, indicating manual defrost.
Four Hour Defrost Timer (Automatic)
This automatic cycle prevents frost buildup on the evaporator coil. Every four hours, it shuts down the condensing unit, box frame heater, and evaporator fan, and powers the defrost element. The controller will display a snowflake icon and "def" during this cycle.
Image: Controller display showing "def" and a snowflake icon, indicating automatic defrost.
To manually initiate the automatic defrost cycle, press and hold the up or down arrows. The cycle lasts approximately 20 minutes, followed by a 2-minute drip time (evaporator fan off). After completion, the unit resumes cooling, displaying a snowflake and fan icon, with "def" remaining until the set point is reached.
Images: Controller display showing "def" and a snowflake icon, indicating automatic defrost completion; Controller display showing snowflake and fan icon during normal cooling after defrost.
During normal operation, avoid leaving doors open to prevent excessive frost buildup.
Cleaning and Maintenance
Cleaning the Condenser
DANGER: Flammable Refrigerant. Risk of fire or explosion. Do not damage refrigeration tubes.
The condenser, located behind the front grille, should be inspected and cleaned every 30 days. Failure to keep it clean reduces efficiency and can cause compressor failure.
Cleaning the Doors
Periodically remove doors to inspect for buildup of foreign materials (syrups, beer, etc.). Buildup on door undersides or cabinet breaker strips can cause binding. Clean these surfaces with mild detergent and water, then coat with an NSF-certified silicone lubricating material.
To remove doors: With the door closed, lift upward by the handle and slide forward until it clears the cabinet top. Reverse procedure to reinstall.
Cleaning the Cabinets
Use a damp cloth with mild detergent and water to clean the inside and outside. Dry thoroughly. Avoid letting cleaning agents or excess water go down the drain. Use an acceptable stainless steel polish for stainless steel surfaces. Never use steel wool or scouring pads on stainless steel.
Avoiding Stainless Steel Corrosion
Prevent corrosion by following product cautions and cleaning instructions. Avoid chemicals and objects that can cause stainless steel corrosion.
Stainless Steel Enemies:
- Steel wool or steel scouring pads
- Cherry/Orange/Olive juice
- Chlorine Bleach
- Sharp Objects
Wiring Diagram
Schematic wiring diagram illustrating the electrical connections for the Perlick Glass Frosters. It shows the power cord, temperature controller, manual defrost switch, evaporator fan, second evaporator fan (for FR48-FR60), defrost temp limit switch, evaporator heater, box frame heater, condensing unit, and a 12VDC driver. Color-coded wires (black, white, red, orange, brown, blue, green/yellow) are indicated for connections.
Replacement Parts
The following table lists replacement parts for Perlick FR Series Glass Frosters. Refer to the diagram for part identification.
Diagram: An exploded view of a Perlick Glass Froster, with numbered components corresponding to the replacement parts list. Components include the condensing unit, evaporator fan, heaters, shelves, door, grilles, and controller.
| Item | Description | FR24 RT - 3 Part Numbers | FR36 RT - 3 Part Numbers | FR48 RT - 3 Part Numbers | FR60 RT - 3 Part Numbers |
|---|---|---|---|---|---|
| 1 | Complete condensing unit | 1018400 | 1018400 | 1018400 | 1018400 |
| Replacement compressor, R290 | C22999CMP11 | C22999CMP11 | C22999CMP11 | C22999CMP11 | |
| Condensing unit fan motor assy. | 1013047 | 1013047 | 1013047 | 1013047 | |
| Condensing unit filter drier | C22999DAH01 | C22999DAH01 | C22999DAH01 | C22999DAH01 | |
| Condensing units start components | C22999STCP10 | C22999STCP10 | C22999STCP10 | C22999STCP10 | |
| 3 | Evaporator fan | 71386 | 71386 | 71386 | 71386 |
| 4 | Evaporator coil | 64785-1EP | C17511-1EP | C17511-1EP | C17511-2EP |
| 5 | Defrost heater | C25655-1 | 65045-1 | 65045-1 | 61900 |
| 6 | Temperature sensor | 1005668 | 1005668 | 1006584 | 1006584 |
| 7 | Controller Bracket | 1024461-1 | 1024228-2 | 1024428-2 | 1024228-2 |
| 8 | Manual Defrost Switch | 1026317 | 1026317 | 1026317 | 1026317 |
| 9 | Front grille | 1024465-1 | 1024230-1 | 1024230-1 | 1024230-1 |
| 10 | Rear grille/panel | 66498-1 | 65662-3 | 65662-3 | 65662-3 |
| 11 | Top assembly | RT-SL2 | RT-SL2 | RT-SL2 | RT-SL2 |
| 12 | Top wiper gasket | 63671-24 | 63671-36 | 63671-48 | 63671-60 |
| 13 | Door assembly | RD-SL2 | RD-SL2 | RD-SL2 | RD-SL2 |
| 14 | Vertical partition | 65503 | 66441 | 66441 | 66441 |
| 15 | Roller basket | N/A | 66442-1 | 66442-1 | 66442-1 |
| 16 | Wide shelf | N/A | 64811-1 | 64811-1 | 64811-1 |
| Narrow shelf | 64809-1 | 64809-1 | 64809-1 | 64809-1 | |
| 17 | Bottom floor rack (wide) | 64814-1 | 64814-1 | 64814-1 | 64814-1 |
| Bottom floor rack (narrow) | N/A | N/A | 64815-1 | 64815-1 | |
| 18 | Shelf with side rail | N/A | 64810-1 | 64810-1 | 64810-1 |
| 19 | Shelf bracket | 65653-24 | 65653-36 | 65653-48 | 65653-60 |
| 20 | Door handle | 63931 | 63931 | 63931 | 63931 |
| 21 | Evaporator drain pan | 1025311-1 | 1025311-2 | 1025583-1 | 1025583-2 |
| ITEMS NOT SHOWN | |||||
| Wire harness, main | 1026161 | 1026161 | 1026161 | 1026161 | |
| Suction line and capillary tube assembly | 1026509 | 1026509 | 1026526 | 1026528 | |
| Mullion assembly | N/A | N/A | 66551 | 66551 | |
| Refrigerant charge (grams R290) | 80 | 100 | 100 | 115 | |
| Defrost temp. limit switch | 57676 | 57676 | 57676 | 57676 | |
| Evaporator fan DC driver | 68758 | 68758 | 68758 | 68758 | |
| Digital temperature controller | 1026455 | 1026455 | 1026455 | 1026455 | |
Technical Drawings
Detailed drawings provide dimensions and views for Perlick FR Series Glass Frosters.
24" Cabinet
Technical drawing of the 24-inch cabinet, showing End View and Front View. Dimensions provided include length (24"), depth (24"), height (34 1/8"), and clearances (2"). The Front View indicates the power cord exit location at the back of the unit.
36", 48", 60" Cabinet
Technical drawings of the 36", 48", and 60-inch cabinets, showing End View and Front View. Dimensions provided include lengths (36", 48", 60"), depth (24"), height (34 1/8"), and clearances (2"). The Front View indicates the power cord exit location at the back of the unit. Specific internal dimensions for the housing step are also shown.
Notes
This section is reserved for additional notes or user observations.
