12 Volt Jump Starter with Power Converter
Owner's Manual
Model: DSR116
Please save this owner's manual and read before each use. This manual will explain how to use the jump starter safely and effectively. Please read and follow these instructions and precautions carefully.
⚠️ Contains sealed, non-spillable lead-acid battery. Must be disposed of properly. WARNING: Possible explosion hazard. Contact with battery acid may cause severe burns and blindness. Keep out of reach of children. ?
1. Important Safety Instructions
WARNING: When using this product, basic precautions should always be followed:
- Read all instructions before use. Failure to do so could result in serious injury or death.
- Close supervision is necessary when the product is used near children.
- Do not put fingers or hands into the product.
- Do not expose the power pack to rain or snow.
- Use of attachments not recommended by the manufacturer may result in fire, electric shock, or injury.
- To reduce risk of damage, pull the plug, not the cord, when disconnecting.
- Do not use damaged or modified battery packs or appliances.
- Do not operate with a damaged cord, plug, or output cable.
- Do not disassemble; take to a qualified service person for repair.
- Unplug from outlet before servicing to reduce risk of electric shock.
WARNING – RISK OF EXPLOSIVE GASES: Batteries generate explosive gases during normal operation. Follow instructions carefully.
To reduce risk of battery explosion, follow these instructions and those published by the battery manufacturer and equipment manufacturer.
2. Personal Precautions
- Have someone nearby to assist when working near a lead-acid battery.
- Keep fresh water and soap nearby for battery acid contact.
- Wear eye and clothing protection. Avoid touching eyes.
- If battery acid contacts skin or clothing, wash immediately with soap and water. If it contacts eyes, flush with cold water for at least 10 minutes and seek medical attention.
- NEVER smoke or allow sparks or flames near a battery or engine.
- Be cautious to avoid dropping metal tools onto the battery, which could cause sparks or short circuits.
- Remove personal metal items (rings, bracelets, necklaces, watches) when working with lead-acid batteries to prevent severe burns from short-circuit currents.
- Charge the internal battery in a well-ventilated area.
- Avoid contact with battery liquid, which may cause irritation or burns. Flush with water if contact occurs.
- Do not expose the power pack to fire or excessive temperatures (above 265°F / 130°C), as this may cause explosion.
- Servicing should only be performed by qualified personnel using identical replacement parts.
- Attach output cables to battery and chassis as indicated. Never allow clamps to touch each other.
- Restrictions on Use: The converter may not be used with life support devices or systems.
3. Connecting the Jump Starter
⚠️ WARNING! A SPARK NEAR THE BATTERY MAY CAUSE A BATTERY EXPLOSION.
To reduce the risk of a spark near the battery:
- Attach output cables to the battery and chassis. Never allow clips to touch each other.
- Position DC cables to reduce risk of damage from hood, door, or hot engine parts. Ensure hood does not touch metal parts or cut cables when closing.
- Stay clear of fan blades, belts, pulleys, and other moving parts.
- Check battery post polarity. POSITIVE (POS, P, +) post is usually larger than NEGATIVE (NEG, N, -).
- Determine which battery post is grounded to the chassis.
- For negative-grounded vehicles: Connect POSITIVE (RED) clip to POSITIVE (POS, P, +) ungrounded post. Connect NEGATIVE (BLACK) clip to vehicle chassis or engine block away from the battery (e.g., heavy gauge metal part of frame or engine block). Do not connect to carburetor, fuel lines, or sheet-metal body parts.
- For positive-grounded vehicles: Connect NEGATIVE (BLACK) clip to NEGATIVE (NEG, N, -) ungrounded post. Connect POSITIVE (RED) clip to vehicle chassis or engine block away from the battery. Do not connect to carburetor, fuel lines, or sheet-metal body parts. Connect to a heavy gauge metal part of the frame or engine block.
- When disconnecting, turn all switches OFF, remove the chassis clip, then remove the battery terminal clip.
4. Features
Jump Starter
- 12 Volt DC power outlet
- Jump starter ON/OFF switch
- Multi-function digital display
- Display button
- Heavy-duty battery clamps
- (2) AC outlets
- Converter status LEDs
- Converter/USB ON/OFF switch
- USB port
Charger
- Charging status LED
- Bad Battery LED
- Power LED
4.1 Digital Display
Indicates battery voltage when connected to a battery. When not connected, it shows internal battery charge percentage or voltage.
- To check internal battery charge: Ensure rotary switch is OFF, then press Display button. Display shows charge percentage. Charge if below 100%.
- For most accurate charge percentage, disconnect from devices and chargers for a few hours.
- To check internal battery voltage: Ensure clips are on storage holders, not touching. Turn rotary switch to 12V position.
- To check vehicle battery voltage: Ensure switch is OFF, then connect clips to vehicle battery.
4.2 Charger LED Indicators
- POWER (green) LED lit: Charger connected to AC power.
- CHARGING STATUS LED (green) pulsing slowly: Charger is charging or maintaining battery.
- CHARGING STATUS LED (yellow/orange) flashing rapidly: Charger detected a battery problem. See Troubleshooting.
- BAD BATTERY (red) LED lit: Charger detected a battery problem. See Troubleshooting.
5. Charging the Internal Battery
IMPORTANT: Charge immediately after purchase, after each use, and every 30 days to maintain full charge and prolong battery life.
To check charge status, ensure rotary switch is OFF, then press Display button. Display shows percentage. Charge if below 100%. Full charge may take up to 24 hours.
5.1 Grounding and AC Power Cord Connections
IMPORTANT: Use only the included charger. Using a different charger may cause injury or damage.
⚠️ WARNING! RISK OF ELECTRIC SHOCK OR FIRE.
Charger is for 120V circuit. Plug into a properly installed outlet with grounding. Do not use with ungrounded systems.
DANGER: Never alter AC cord or plug. Have a proper outlet installed by a qualified electrician if it doesn't fit. Improper connection can result in shock or electrocution.
Extension cords should be used only if necessary. Ensure extension cord is properly wired, in good condition, and has adequate wire size for the charger's amperage rating.
Extension Cord Wire Gauge Requirements:
Length of cord (feet) | 25 | 50 | 100 | 150 |
---|---|---|---|---|
AWG* size of cord | 18 | 18 | 18 | 16 |
*AWG - American Wire Gauge
5.2 Charging the Jump Starter with Included Charger
- Place charger and jump starter on a dry, non-flammable surface. Plug charger into the charging port.
- Confirm AC outlet voltage matches charger input voltage.
- Connect charger to AC wall outlet. Green POWER LED should turn on.
- Check green Charging Status LED pulsing slowly, indicating charging has started.
- When display shows 100%, battery is fully charged. Full charge may take up to 24 hours.
- The green Charging Status LED will continue pulsing in Maintain mode.
- After charging, disconnect charger from AC outlet, then from jump starter.
5.3 Charger Modes
- Automatic charging mode: Charger switches to maintain mode automatically after battery is charged.
- Aborted Charge: If charging fails, output shuts off. Red Bad Battery LED lights. Do not attempt to charge again; check and replace battery if necessary.
- Desulfation Mode: May take 8-10 hours. If it fails, charging aborts, red Bad Battery LED lights, and yellow/orange Charging Status LED flashes.
- Completion of Charge: Display shows "100".
- Maintain Mode (Float Mode Monitoring): Charger keeps battery fully charged with a small current. If it must provide maximum maintain current for 12 hours, it enters abort mode, indicating a potentially bad battery.
5.4 Charging the Internal Battery While Driving
Can be charged while driving using a male-to-male charger cable (sold separately).
IMPORTANT: WHEN USING A 12V PORT CHARGING CABLE, DO NOT CHARGE FOR MORE THAN 30 MINUTES OR LEAVE UNATTENDED. IT COULD EXPLODE, CAUSING DAMAGE OR INJURY.
- Ensure car is running.
- Insert one end of accessory cable into the 12V DC power outlet.
- Insert other end into vehicle's accessory outlet (lighter socket).
- NOTE: This method overrides maintain mode and can overcharge the battery.
- Monitor charge progress by pressing the % button. Do not leave unattended.
- When fully charged, disconnect cable from jump starter, then from vehicle's lighter socket.
- NOTE: Disconnect charger cable when engine is not running.
6. Operating Instructions
6.1 Jump Starting a Vehicle Engine
IMPORTANT: Using jump starter without a vehicle battery can damage the vehicle's electrical system.
IMPORTANT: Do not use while charging internal battery.
- Turn vehicle ignition OFF before connecting cables.
- Ensure jump starter rotary switch is in OFF position. Connect jump starter to battery following section 3 precautions.
- ⚠️ WARNING! RISK OF EXPLOSION. If clips are connected backward, an audio alarm will sound. DO NOT turn rotary switch to 12V. Reverse connections to stop alarm.
- If no alarm sounds, turn rotary switch to 12V. Clips are now powered.
- Crank engine. If it doesn't start within 3-8 seconds, stop and wait at least 1 minute before trying again.
- After engine starts, turn rotary switch to OFF. Disconnect black clip (-), then red clip (+). Store clips on holders.
- Recharge jump starter as soon as possible after use.
- NOTE: Connecting to a 24V system with the 12V switch will cause continuous alarm. Turn OFF immediately to prevent battery damage.
⚠️ WARNING! RISK OF EXPLOSION. To prevent sparking, NEVER let clips touch each other or metal. Never jump start a frozen battery.
6.2 Powering a 12V DC Device
The jump starter powers 12V DC accessories with a 12V accessory plug. Use for power outages, fishing, or camping.
- Ensure device is OFF before plugging into 12V DC socket.
- Ensure battery clips are securely on storage holders.
- Open protective cover of 12V DC power outlet.
- Plug 12V DC device into outlet and turn it ON (if required).
- If device draws more than 15A or has a short circuit, the internal circuit breaker will trip. Disconnect device. Breaker resets automatically after a short time.
- Recharge immediately after unplugging the 12V DC device.
NOTE: DC power outlet is wired directly to internal battery. Extended use may excessively drain battery.
12V DC Estimated Run-Times:
APPLIANCE TYPE | ESTIMATED WATTAGE | ESTIMATED RUN TIME |
---|---|---|
Cell phone, fluorescent light | 4 watts | 66 hrs |
Radio, fan, depth finder | 9 watts | 23.9 hrs |
Camcorder | 15 watts | 17.6 hrs |
Electrical tool | 24 watts | 11 hrs |
Electric cooler | 48 watts | 5.5 hrs |
Car vacuum, air compressor | 80 watts | 3.3 hrs |
NOTE: Actual time may vary. Times are based on a fully charged internal battery.
6.3 Using the USB Port
USB port provides up to 2.1A at 5V DC.
- Ensure battery clips are securely on storage holders.
- Turn the Converter/USB switch to the "USB" position.
- Plug device into the USB port.
- Turn USB device ON.
- Reverse steps when finished.
- Recharge jump starter as soon as possible after use.
6.4 Before Using the Converter
Important Safety Instructions:
- Keep jump starter well ventilated. Ensure clearance around vents.
- Keep away from flammable fumes or clothing.
- Keep dry.
- DO NOT expose to rain or moisture.
- DO NOT operate if you, the unit, or any surface in contact with a power source is wet. Water conducts electricity.
- Do not place near heating vents, radiators, or heat sources.
- Do not place in direct sunlight. Ideal operating temperature: 50°F to 80°F.
- Do not use near open engine compartments where fumes may accumulate.
- Do not modify AC receptacles.
6.5 Using the Converter
Know the continuous wattage of the device. Use with devices drawing 400 watts or less. If wattage is not marked, use devices drawing less than 4.0 Amps AC.
Devices like TVs, fans, or electric motors require extra power to start ("starting" or "peak" power). The jump starter can supply a momentary surge, but devices rated less than 400 watts can still exceed surge capability and cause automatic shutdown.
Do not use with products drawing higher wattage than the converter can provide, as this may damage the converter and product.
Ensure the device is compatible with a modified sine wave converter.
CAUTION: Always test the converter with your equipment.
In case of overload, the converter automatically shuts down to prevent damage.
If powering multiple devices, start one at a time to avoid surge/overload.
IMPORTANT: If using the converter to power a battery charger, monitor its temperature for 10 minutes. If it becomes abnormally warm, disconnect immediately.
NOTE: An extension cord can be used from the converter to the device without significant power loss. For best results, extension cord should be no longer than 50 feet (15.24 meters).
IMPORTANT: This converter uses a modified sine waveform (Diagram A), which differs from pure sine waveform (Diagram B) typical of home AC outlets. Check device manuals for compatibility.
Using the converter with certain devices (e.g., switch mode power supplies, fluorescent lamps, microwave ovens) may cause them to run hotter or overheat.
6.6 Powering a 110V AC Device
- Ensure battery clips are securely on storage holders.
- Ensure the 110V AC device is turned OFF.
- Plug the 110V AC device into the AC outlet on the back of the jump starter. Set the converter switch to "120V". The GREEN LED will light.
- Turn the device ON.
- If the device does not operate properly, try cycling the converter switch (ON, OFF, ON) quickly. If it still doesn't work, the converter may not have sufficient capacity.
- To disconnect: Turn off the device, set converter switch to "O" (OFF), then unplug the device from the 110V AC outlet.
- Recharge jump starter as soon as possible after use.
WARNING: RISK OF ELECTRICAL SHOCK. Converter output is 110V AC and can shock or electrocute like a household outlet.
110V AC Electrical Device Run-Times:
APPLIANCE TYPE | ESTIMATED WATTAGE | ESTIMATED RUN TIME |
---|---|---|
Spots, sump pumps, DVD players | 100 watts | 1.5 hrs |
Fax, TVs, small power tools | 150 watts | 1.25 hrs |
Computer printer, medium power tools, blenders | 200 watts | 55 min. |
NOTE: Run-times are estimates and may vary. Based on a new, fully charged battery at room temperature.
NOTE: Maximum continuous load is 400 Watts. Do not use with products exceeding 400 Watts.
6.7 Converter Shutdown Protection
GREEN LED lights when converter is ON. RED LED lights and converter shuts down under these conditions:
- Battery input drops to approx. 10.5 volts (low battery shutdown). Alarm sounds. Solution: Recharge jump starter.
- Battery input exceeds 15 volts (high voltage overload). Solution: Reduce battery voltage to 12-14 volts.
- Continuous load demand exceeds 400-watt capacity. Solution: Use a lower-rated device.
- Case temperature exceeds 145°F. Solution: Allow converter to cool. Ensure ventilation. Reduce load.
RESET: To reset after shutdown, turn converter OFF, identify and correct the problem, then turn ON.
7. Maintenance Instructions
- After use, unplug and disconnect the unit before maintenance.
- Use a dry cloth to clean battery corrosion, dirt, or oil from clips, cords, and case.
- Ensure all components are properly installed and in good working condition.
- All servicing should be performed by qualified personnel.
8. Moving and Storage Instructions
- Store indoors in a cool, dry place.
- Do not store clips attached together, on metal, or clipped to cables. Clips are live when the switch is ON and can arc or spark if they touch. Always place switch in OFF position and keep clips on storage holders when not in use.
- Take care to avoid damage to cords, clips, or unit when moving or transporting. Failure to do so could result in injury or property damage.
- IMPORTANT: Do not use or store on surfaces that could be damaged by a battery acid leak.
- IMPORTANT:
- CHARGE IMMEDIATELY AFTER PURCHASE.
- KEEP FULLY CHARGED.
Charge immediately after purchase, after each use, and every 30 days. Batteries are affected by temperature; ideal storage is 70°F. Internal battery self-discharges over time, especially in warm environments. Leaving it discharged can cause permanent damage. To ensure satisfactory performance and avoid permanent damage, charge monthly.
9. Troubleshooting
Jump Starter
PROBLEM | POSSIBLE CAUSE | SOLUTION |
---|---|---|
Jump starter won't jump start car. | Clamps not making good connection to battery. | Check connection to battery and chassis. Ensure connection points are clean. Ensure clips are properly connected. |
Jump starter's battery is not charged. | Check battery charge status via Display button. | |
Vehicle's battery is defective. | Have battery checked. | |
Jump starter won't power 12V device. | 12V device is not turned on. | Turn on 12V device. |
Internal battery not properly charged (under 10.5V). | Check battery charge status via Display button. | |
12V device draws more than 15A or has short circuit. | Disconnect 12V device. Internal breaker will reset automatically. Try device again. | |
Internal battery won't hold charge. | Battery is bad (will not accept charge). | Replace battery. |
Jump starter's alarm is on. | Connections are reversed. | Disconnect and reverse clips. |
Power source won't power 110V AC device. | Converter is not turned on. | Turn on converter. |
110V AC device is not turned on. | Turn on 110V AC device. | |
Internal battery not properly charged (under 10.5V). | Check battery charge status via Display button. See Digital Display section. | |
110V AC device draws more than 400 watts or has short circuit. | Disconnect 110V AC device. Converter will reset. Try again with a smaller device. | |
RED LED near converter ON/OFF switch is on, converter not functioning. | Converter entered shutdown mode. | See Converter Shutdown Protection section. |
Charger
PROBLEM | REASON | SOLUTION |
---|---|---|
Green Power LED does not light. | AC outlet is dead. | Check fuse or circuit breaker for AC outlet. |
Poor electrical connection. | Check power cord and extension cord for loose plug. | |
Red Bad Battery LED is lit. | Battery is sulfated. | Charger is in desulfation mode. Continue charging. If unsuccessful, check battery. |
Lack of progress, battery voltage below 14.2V. | Battery may be overheated. Allow to cool. Battery may be too large or short-circuited. Check or replace battery. | |
Initial battery voltage below 12.2V, total input less than 1.5 Ah. | Battery capacity too low or battery too old. Check or replace battery. | |
Red Bad Battery LED lit, yellow/orange Charging Status LED flashing rapidly. | Battery voltage below 10V after 2 hours charging. | Battery may be defective. Ensure no loads on battery. If none, check or replace battery. |
In maintain mode, output current > 1.5A for 12 hours. | Battery may be defective. Ensure no loads on battery. If none, check or replace battery. | |
Desulfation unsuccessful. | Battery may be defective. Check or replace battery. |
10. Before Returning for Repairs
For troubleshooting information or assistance, contact customer service:
Email: services@schumacherelectric.com | Website: www.batterychargers.com | Phone: 1-800-621-5485
For REPAIR OR RETURN, contact Customer Service at 1-800-621-5485. DO NOT SHIP UNIT until you receive a RETURN MERCHANDISE AUTHORIZATION (RMA) number.
11. Replacement Parts/Accessories
- Male-to-male accessory cable: 94500109
- Charger: 2299003063Z
- Replacement battery: 5799000010Z
12. Limited Warranty
Register your product online at www.batterychargers.com.
Schumacher Electric Corporation warrants this jump starter for one (1) year and the internal battery for ninety (90) days from the date of retail purchase against defects in material or workmanship under normal use.
Manufacturer's obligation is to repair or replace the product with a new or reconditioned unit at their option. Purchaser must forward the unit with proof of purchase and prepaid mailing charges.
Warranty is void if product is misused, handled carelessly, repaired or modified by unauthorized persons, or resold through unauthorized retailers.
Manufacturer disclaims all other warranties, express or implied, including warranties of merchantability or fitness for a particular purpose.
Manufacturer is not liable for incidental, special, or consequential damages.
Schumacher® and the Schumacher logo are registered trademarks of Schumacher Electric Corporation.
13. Warranty Card
Activate your warranty online at www.batterychargers.com for the quickest and easiest method.
If you do not have internet access, fill out and mail the warranty card.
DO NOT SEND UNIT TO THIS ADDRESS FOR REPAIR.
Mail card to: Schumacher Electric Corporation, 801 Business Center Drive, Mount Prospect, IL 60056-2179.
Keep your original receipt for warranty claims.