User Manual for SmartGen models including: AIN16-C Marine Engine Controllers, AIN16-C, Marine Engine Controllers, Engine Controllers, Controllers, AIN16-C Marine Engine Controllers

USER MANUAL

AIN16-C Analog Input Module AIN16-C Analog Input Module Version 1.0 2014-06-16 Page 5 of 18 1 OVERVIEW AIN16-C analog input module is an expansion module which has 16 analog input

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AIN16-C en
AIN16-C Analog Input Module USER MANUAL
Smartgen Technology

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English trademark
Smartgen -- make your generator smart

Smartgen Technology Co., Ltd. No. 28 Jinsuo Road Zhengzhou City P. R. China
Tel: +86-371-67988888 +86-371-67981888 +86-371-67991553 +86-371-67992951 +86-371-67981000 (overseas)
Fax: 0086-371-67992952
Web: http://www.smartgen.com.cn/ http://www.smartgen.cn/
Email: sales@smartgen.cn

All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder.

Smartgen Technology reserves the right to change the contents of this document without prior notice.

If the colors of actual products are different from the manual, please take the actual product as the standard.

Software Version Date 2014-06-16

Version 1.0

Content Original release.

This manual is suitable for AIN16-C Analog Input Module only.

Clarification of notation used within this publication.

SIGN

INSTRUCTION

Highlights an essential element of a procedure to ensure

NOTE

correctness.

Indicates a procedure or practice, which, if not strictly

CAUTION! observed, could result in damage or destruction of equipment.

Indicates error operation may cause death, serious injury and WARNING! significant property damage.

AIN16-C Analog Input Module
Contents
1 OVERVIEW ........................................................................................................ 5 2 PERFORMANCE AND CHARACTERISTICS..................................................... 6 3 TECHNICAL PARAMETERS .............................................................................. 7 4 CONNECTION ................................................................................................... 8 5 PROTECTION ...................................................................................................11
5.1 WARNING ................................................................................................................... 12 5.2 SHUTDOWN ALARM.................................................................................................. 13 5.3 PARAMETER CONFIGURATION............................................................................... 14 5.4 SENSOR SETTINGS .................................................................................................. 15
6 ELECTRICAL CONNECTIONS ........................................................................ 16 7 INSTALLATION................................................................................................. 17 8 TROUBLESHOOTING...................................................................................... 18

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1 OVERVIEW

AIN16-C Analog Input Module

AIN16-C analog input module is an expansion module which has 16 analog input channels and each channel is 4mA~20mA current sensor input. The data are transmitted to the HMC9000 controller for processing via CANBUS port. Different alarm threshold values can be set for each sensor via HMC9000 controller, enabling module to basically meet all kinds of customer demands.

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AIN16-C Analog Input Module
2 PERFORMANCE AND CHARACTERISTICS
 With ARM-based 32-bit SCM, high integration of hardware and more reliable;  Must be used with HMC9000 together;  CANBUS communication baud rate can be set as 250kbps or 125kbps via dial
switch;  Module address can be set as 1 or 2.  Widely power supply range DC(18~35)V, suitable to different starting battery
voltage environment;  35mm rail mounting type;  Modular design, pluggable terminal, compact structure with easy installation.

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AIN16-C Analog Input Module
3 TECHNICAL PARAMETERS

Item Working Voltage Power Consumption Sensor Type Measurement Accuracy Class Case Dimension Rail Dimension Working Conditions
Storage Conditions Weight

Content DC18.0V~35.0V continuous power supply <0.5W 4mA~20mA; Current type Class 0.25 161.6mm x 89.7mm x 60.7mm 35mm Temp.(-25~+70)°C Humidity(20~93)%RH Temp.(-25~+70)°C 0.33kg

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4 CONNECTION

AIN16-C Analog Input Module

No.

Function

1 B-

2 B+

3 SCR

4 CAN(H) 5 CAN(L) 6 120 7 MP1(-) 8 MP1(+) 9 MP2(-) 10 MP2(+) 11 MP3(-) 12 MP3(+) 13 AIN16(mA) 14 AIN16(Com(B+)) 15 AIN15(mA) 16 AIN15(Com(B+))

Cable Size 1.0mm2 1.0mm2
0.5mm2
0.5mm2
0.5mm2 0.5mm2 0.5mm2 0.5mm2 0.5mm2 0.5mm2 0.5mm2
0.5mm2
0.5mm2

Description DC power supply negative input. DC power supply positive input. CANBUS shielding wire; shielding wire with its one end grounded is recommended. A CANBUS port which communicate with HMC9000 controller. If needed, make terminal 5, 6 short circuits. Connected with Speed sensor, shielding line is recommended. (B-) has already connected internally. Connected with Speed sensor, shielding line is recommended. (B-) has already connected internally. Connected with Speed sensor, shielding line is recommended. (B-) has already connected internally. (4-20)mA analog input; B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input; B+ voltage output; (Provide power for Pressure Transmitter).

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AIN16-C Analog Input Module

No.

Function

Cable Size

Description

17 AIN14(mA) 0.5mm2
18 AIN14(Com(B+))

(4-20)mA analog input; B+ voltage output; (Provide power for Pressure Transmitter).

19 AIN13(mA) 0.5mm2
20 AIN13(Com(B+))

(4-20)mA analog input; B+ voltage output; (Provide power for Pressure Transmitter).

21 AIN1(Com(B+)) 22 AIN1(mA)

0.5mm2

B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input;

23 AIN2(Com(B+)) 24 AIN2(mA)

0.5mm2

B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input;

25 AIN3(Com(B+)) 26 AIN3(mA)

0.5mm2

B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input;

27 AIN4(Com(B+)) 28 AIN4(mA)

0.5mm2

B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input;

29 AIN5(Com(B+)) 30 AIN5(mA)

0.5mm2

B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input;

31 AIN6(Com(B+)) 32 AIN6(mA)

0.5mm2

B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input;

33 AIN7(Com(B+)) 34 AIN7(mA)

0.5mm2

B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input;

35 AIN8(Com(B+)) 36 AIN8(mA)

0.5mm2

B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input;

37 AIN9(Com(B+)) 38 AIN9(mA)

0.5mm2

B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input;

39 AIN10(Com(B+)) 40 AIN10(mA)

0.5mm2

B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input;

41 AIN11(Com(B+)) 42 AIN11(mA)

0.5mm2

B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input;

43 AIN12(Com(B+)) 44 AIN12(mA)

0.5mm2

B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input;

SWITCH

HMC9000 can connect to two AIN16-C modules at the

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No.

Function

POWER LINK

AIN16-C Analog Input Module

Cable Size

Description

same time. Address selectionIt is module 1 when the switch 1 is

connected to terminal 12 while module 2 when connect

to ON terminal.

Baud rate selection: It is 250kbps when the switch 2 is

connected to terminal 12 while 125kbps when connect

to ON terminal.

Power supply indicator and communication status

indicator; It is flashing when the communication is

abnormal.

System upgrade port ; modify the default parameters.

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5 PROTECTION

AIN16-C Analog Input Module

All data can be protected via HMC9000 controller. HMC9000 can connect to two AIN16-C modules at the same time and users can select module address via dial switch. Following parameters can be set via HMC9000: 1. AIN16-C module enable: HMC9000 can communicate with the module and
collect the AIN16-C data only when the module is enabled; 2. Alarm threshold and alarm enable of each sensor; AIN16-C can collect data only and all alarms are initiated by HMC9000 controller. HMC9000 will initiate alarm when the sensor value is abnormal. There are two kinds of alarm: warning alarm and shutdown alarm. All alarms are handled by HMC9000 controller only.

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5.1 WARNING

AIN16-C Analog Input Module

Warning types are as follows:

No. Items

Range

Description

1 Sensor 1~16 high

From "Waiting for

load" delay to "Cooling" delay

When the controller detects the sensor

1-16 warning signals, it will initiate a

Sensor

From "Waiting for warning alarm and the corresponding

2 1~16 Low

load" delay to "Cooling" delay

alarm information will be displayed on LCD.

Sensor

3

Always active.

1~16 open

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AIN16-C Analog Input Module
5.2 SHUTDOWN ALARM

Shutdown types are as follows,

NO. Items

DET Range

Description

1

Sensor 1~16 High

From "Waiting for load" delay to

When the controller detects the sensor 1-16 shutdown alarm, it will initiate a

"Cooling" delay shutdown alarm and the corresponding

Sensor

From "Waiting for alarm information will be displayed on

2

1~16 Low

load" delay to LCD. "Cooling" delay

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AIN16-C Analog Input Module
5.3 PARAMETER CONFIGURATION

AIN16-C parameters can be set via HMC9000 controller or HMC9000 PC software;

more details please refer to specific instruction of HMC9000.

Parameter Configuration List

Parameter

Contents

Default

Module Enable

0Enable 1Disable

Disable

Sensor types/ Alarm Speed /Range/ High

Shutdown Enable / High Shutdown Value /

High Shutdown Delay / Low Shutdown Enable / Low Shutdown Value / Low Sensor type

Sensor 1~16 set Shutdown Delay / High Warn Enable / High Temperature

Warn Value / High Return Value / High Warn Sensor

Delay/ Low Warn Enable / Low Warn Value /

Low Return Value / Low Warn Delay

For more details please refer to chapter 5.4

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AIN16-C Analog Input Module

5.4 SENSOR SETTINGS

NO.

Items

Contents

Remarks

0Not Used

1 Sensor types

1Oil Pressure Sensor 2Temperature Sensor

2 Sensor Curve

4-20mA

3 Alarm Speed

(0-200)%

4 Range (current type) (0-6000)kpa

High

Shutdown 0Enable

5 Enable

1Disable

6 High Shutdown Value (0-6000)

7 High Shutdown Delay (0-3600)s

8

Low Enable

Shutdown 0Enable 1Disable

9 Low Shutdown Value (0-6000)

10 Low Shutdown Delay (0-3600)s

11 High Warn Enable

0Enable 1Disable

12 High Warn Value

(0-6000)

13 High Return Value (0-6000)

14 High Warn Delay

(0-3600)s

15 Low Warn Enable

0Enable 1Disable

16 Low Warn Value

(0-6000)

17 Low Return Value

(0-6000)

18 Low Warn Delay

(0-3600)s

User can reset the sensors' names which are

19 User-defined string

displayed on HMC9000 LCD. e.g. rename sensor 1 as Temperature sensor. User-defined string can

be edited via HMC9000 PC software only.

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AIN16-C Analog Input Module
6 ELECTRICAL CONNECTIONS
AIN16-C ELECTRICAL CONNECTION
HMC9000 controller connect with two AIN16-C module

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7 INSTALLATION
Case dimensions

AIN16-C Analog Input Module

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AIN16-C Analog Input Module
8 TROUBLESHOOTING

PROBLEM

POSSIBLE SOLUTION

Check batteries; Controller no response with
Check controller connection wirings; power.
Check DC fuse.

CANBUS communication Check if CANBUS wires are connected in the

failure

opposite way.

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References

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