User Manual for SmartGen models including: AIN16-C Marine Engine Controllers, AIN16-C, Marine Engine Controllers, Engine Controllers, Controllers, AIN16-C Marine Engine Controllers
AIN16-C Analog Input Module AIN16-C Analog Input Module Version 1.0 2014-06-16 Page 5 of 18 1 OVERVIEW AIN16-C analog input module is an expansion module which has 16 analog input
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DocumentDocumentAIN16-C Analog Input Module USER MANUAL Smartgen Technology Chinese trademark English trademark Smartgen -- make your generator smart Smartgen Technology Co., Ltd. No. 28 Jinsuo Road Zhengzhou City P. R. China Tel: +86-371-67988888 +86-371-67981888 +86-371-67991553 +86-371-67992951 +86-371-67981000 (overseas) Fax: 0086-371-67992952 Web: http://www.smartgen.com.cn/ http://www.smartgen.cn/ Email: sales@smartgen.cn All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder. Smartgen Technology reserves the right to change the contents of this document without prior notice. If the colors of actual products are different from the manual, please take the actual product as the standard. Software Version Date 2014-06-16 Version 1.0 Content Original release. This manual is suitable for AIN16-C Analog Input Module only. Clarification of notation used within this publication. SIGN INSTRUCTION Highlights an essential element of a procedure to ensure NOTE correctness. Indicates a procedure or practice, which, if not strictly CAUTION! observed, could result in damage or destruction of equipment. Indicates error operation may cause death, serious injury and WARNING! significant property damage. AIN16-C Analog Input Module Contents 1 OVERVIEW ........................................................................................................ 5 2 PERFORMANCE AND CHARACTERISTICS..................................................... 6 3 TECHNICAL PARAMETERS .............................................................................. 7 4 CONNECTION ................................................................................................... 8 5 PROTECTION ...................................................................................................11 5.1 WARNING ................................................................................................................... 12 5.2 SHUTDOWN ALARM.................................................................................................. 13 5.3 PARAMETER CONFIGURATION............................................................................... 14 5.4 SENSOR SETTINGS .................................................................................................. 15 6 ELECTRICAL CONNECTIONS ........................................................................ 16 7 INSTALLATION................................................................................................. 17 8 TROUBLESHOOTING...................................................................................... 18 AIN16-C Analog Input Module Version 1.0 2014-06-16 Page 4 of 18 1 OVERVIEW AIN16-C Analog Input Module AIN16-C analog input module is an expansion module which has 16 analog input channels and each channel is 4mA~20mA current sensor input. The data are transmitted to the HMC9000 controller for processing via CANBUS port. Different alarm threshold values can be set for each sensor via HMC9000 controller, enabling module to basically meet all kinds of customer demands. AIN16-C Analog Input Module Version 1.0 2014-06-16 Page 5 of 18 AIN16-C Analog Input Module 2 PERFORMANCE AND CHARACTERISTICS With ARM-based 32-bit SCM, high integration of hardware and more reliable; Must be used with HMC9000 together; CANBUS communication baud rate can be set as 250kbps or 125kbps via dial switch; Module address can be set as 1 or 2. Widely power supply range DC(18~35)V, suitable to different starting battery voltage environment; 35mm rail mounting type; Modular design, pluggable terminal, compact structure with easy installation. AIN16-C Analog Input Module Version 1.0 2014-06-16 Page 6 of 18 AIN16-C Analog Input Module 3 TECHNICAL PARAMETERS Item Working Voltage Power Consumption Sensor Type Measurement Accuracy Class Case Dimension Rail Dimension Working Conditions Storage Conditions Weight Content DC18.0V~35.0V continuous power supply <0.5W 4mA~20mA; Current type Class 0.25 161.6mm x 89.7mm x 60.7mm 35mm Temp.(-25~+70)°C Humidity(20~93)%RH Temp.(-25~+70)°C 0.33kg AIN16-C Analog Input Module Version 1.0 2014-06-16 Page 7 of 18 4 CONNECTION AIN16-C Analog Input Module No. Function 1 B- 2 B+ 3 SCR 4 CAN(H) 5 CAN(L) 6 120 7 MP1(-) 8 MP1(+) 9 MP2(-) 10 MP2(+) 11 MP3(-) 12 MP3(+) 13 AIN16(mA) 14 AIN16(Com(B+)) 15 AIN15(mA) 16 AIN15(Com(B+)) Cable Size 1.0mm2 1.0mm2 0.5mm2 0.5mm2 0.5mm2 0.5mm2 0.5mm2 0.5mm2 0.5mm2 0.5mm2 0.5mm2 0.5mm2 0.5mm2 Description DC power supply negative input. DC power supply positive input. CANBUS shielding wire; shielding wire with its one end grounded is recommended. A CANBUS port which communicate with HMC9000 controller. If needed, make terminal 5, 6 short circuits. Connected with Speed sensor, shielding line is recommended. (B-) has already connected internally. Connected with Speed sensor, shielding line is recommended. (B-) has already connected internally. Connected with Speed sensor, shielding line is recommended. (B-) has already connected internally. (4-20)mA analog input; B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input; B+ voltage output; (Provide power for Pressure Transmitter). AIN16-C Analog Input Module Version 1.0 2014-06-16 Page 8 of 18 AIN16-C Analog Input Module No. Function Cable Size Description 17 AIN14(mA) 0.5mm2 18 AIN14(Com(B+)) (4-20)mA analog input; B+ voltage output; (Provide power for Pressure Transmitter). 19 AIN13(mA) 0.5mm2 20 AIN13(Com(B+)) (4-20)mA analog input; B+ voltage output; (Provide power for Pressure Transmitter). 21 AIN1(Com(B+)) 22 AIN1(mA) 0.5mm2 B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input; 23 AIN2(Com(B+)) 24 AIN2(mA) 0.5mm2 B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input; 25 AIN3(Com(B+)) 26 AIN3(mA) 0.5mm2 B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input; 27 AIN4(Com(B+)) 28 AIN4(mA) 0.5mm2 B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input; 29 AIN5(Com(B+)) 30 AIN5(mA) 0.5mm2 B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input; 31 AIN6(Com(B+)) 32 AIN6(mA) 0.5mm2 B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input; 33 AIN7(Com(B+)) 34 AIN7(mA) 0.5mm2 B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input; 35 AIN8(Com(B+)) 36 AIN8(mA) 0.5mm2 B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input; 37 AIN9(Com(B+)) 38 AIN9(mA) 0.5mm2 B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input; 39 AIN10(Com(B+)) 40 AIN10(mA) 0.5mm2 B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input; 41 AIN11(Com(B+)) 42 AIN11(mA) 0.5mm2 B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input; 43 AIN12(Com(B+)) 44 AIN12(mA) 0.5mm2 B+ voltage output; (Provide power for Pressure Transmitter). (4-20)mA analog input; SWITCH HMC9000 can connect to two AIN16-C modules at the AIN16-C Analog Input Module Version 1.0 2014-06-16 Page 9 of 18 No. Function POWER LINK AIN16-C Analog Input Module Cable Size Description same time. Address selectionIt is module 1 when the switch 1 is connected to terminal 12 while module 2 when connect to ON terminal. Baud rate selection: It is 250kbps when the switch 2 is connected to terminal 12 while 125kbps when connect to ON terminal. Power supply indicator and communication status indicator; It is flashing when the communication is abnormal. System upgrade port ; modify the default parameters. AIN16-C Analog Input Module Version 1.0 2014-06-16 Page 10 of 18 5 PROTECTION AIN16-C Analog Input Module All data can be protected via HMC9000 controller. HMC9000 can connect to two AIN16-C modules at the same time and users can select module address via dial switch. Following parameters can be set via HMC9000: 1. AIN16-C module enable: HMC9000 can communicate with the module and collect the AIN16-C data only when the module is enabled; 2. Alarm threshold and alarm enable of each sensor; AIN16-C can collect data only and all alarms are initiated by HMC9000 controller. HMC9000 will initiate alarm when the sensor value is abnormal. There are two kinds of alarm: warning alarm and shutdown alarm. All alarms are handled by HMC9000 controller only. AIN16-C Analog Input Module Version 1.0 2014-06-16 Page 11 of 18 5.1 WARNING AIN16-C Analog Input Module Warning types are as follows: No. Items Range Description 1 Sensor 1~16 high From "Waiting for load" delay to "Cooling" delay When the controller detects the sensor 1-16 warning signals, it will initiate a Sensor From "Waiting for warning alarm and the corresponding 2 1~16 Low load" delay to "Cooling" delay alarm information will be displayed on LCD. Sensor 3 Always active. 1~16 open AIN16-C Analog Input Module Version 1.0 2014-06-16 Page 12 of 18 AIN16-C Analog Input Module 5.2 SHUTDOWN ALARM Shutdown types are as follows, NO. Items DET Range Description 1 Sensor 1~16 High From "Waiting for load" delay to When the controller detects the sensor 1-16 shutdown alarm, it will initiate a "Cooling" delay shutdown alarm and the corresponding Sensor From "Waiting for alarm information will be displayed on 2 1~16 Low load" delay to LCD. "Cooling" delay AIN16-C Analog Input Module Version 1.0 2014-06-16 Page 13 of 18 AIN16-C Analog Input Module 5.3 PARAMETER CONFIGURATION AIN16-C parameters can be set via HMC9000 controller or HMC9000 PC software; more details please refer to specific instruction of HMC9000. Parameter Configuration List Parameter Contents Default Module Enable 0Enable 1Disable Disable Sensor types/ Alarm Speed /Range/ High Shutdown Enable / High Shutdown Value / High Shutdown Delay / Low Shutdown Enable / Low Shutdown Value / Low Sensor type Sensor 1~16 set Shutdown Delay / High Warn Enable / High Temperature Warn Value / High Return Value / High Warn Sensor Delay/ Low Warn Enable / Low Warn Value / Low Return Value / Low Warn Delay For more details please refer to chapter 5.4 AIN16-C Analog Input Module Version 1.0 2014-06-16 Page 14 of 18 AIN16-C Analog Input Module 5.4 SENSOR SETTINGS NO. Items Contents Remarks 0Not Used 1 Sensor types 1Oil Pressure Sensor 2Temperature Sensor 2 Sensor Curve 4-20mA 3 Alarm Speed (0-200)% 4 Range (current type) (0-6000)kpa High Shutdown 0Enable 5 Enable 1Disable 6 High Shutdown Value (0-6000) 7 High Shutdown Delay (0-3600)s 8 Low Enable Shutdown 0Enable 1Disable 9 Low Shutdown Value (0-6000) 10 Low Shutdown Delay (0-3600)s 11 High Warn Enable 0Enable 1Disable 12 High Warn Value (0-6000) 13 High Return Value (0-6000) 14 High Warn Delay (0-3600)s 15 Low Warn Enable 0Enable 1Disable 16 Low Warn Value (0-6000) 17 Low Return Value (0-6000) 18 Low Warn Delay (0-3600)s User can reset the sensors' names which are 19 User-defined string displayed on HMC9000 LCD. e.g. rename sensor 1 as Temperature sensor. User-defined string can be edited via HMC9000 PC software only. AIN16-C Analog Input Module Version 1.0 2014-06-16 Page 15 of 18 AIN16-C Analog Input Module 6 ELECTRICAL CONNECTIONS AIN16-C ELECTRICAL CONNECTION HMC9000 controller connect with two AIN16-C module AIN16-C Analog Input Module Version 1.0 2014-06-16 Page 16 of 18 7 INSTALLATION Case dimensions AIN16-C Analog Input Module AIN16-C Analog Input Module Version 1.0 2014-06-16 Page 17 of 18 AIN16-C Analog Input Module 8 TROUBLESHOOTING PROBLEM POSSIBLE SOLUTION Check batteries; Controller no response with Check controller connection wirings; power. Check DC fuse. CANBUS communication Check if CANBUS wires are connected in the failure opposite way. AIN16-C Analog Input Module Version 1.0 2014-06-16 Page 18 of 18