Ryobi RJ1861V Variable Speed Reciprocating Saw
Brand: RYOBI
Model No.: RJ1861V
Manufacturer: TTI CONSUMER POWER TOOLS, INC.
Contact: P.O. Box 1288, Anderson, SC 29622 | 1-800-525-2579 | www.ryobitools.com
Repair Sheet Revision: 1-21-22 (Rev:07)
Note: The model number and manufacturing location are found on a label attached to the product. Always mention this information in all communications regarding this product and when ordering parts.
Product Overview
This document provides repair information for the RYOBI RJ1861V Variable Speed Reciprocating Saw.
Exploded View Diagram Description
The diagram illustrates an exploded view of the Ryobi RJ1861V Variable Speed Reciprocating Saw, showing the assembly of its components. It depicts the main housing, motor, gear case, switch assembly, blade clamp mechanism, and other internal parts, each identified by a number for reference in the parts list.
Parts List
| Key No. | Part No. | Description | Qty. |
|---|---|---|---|
| 1-CN | 202664002 | Handle Assembly | 1 |
| 1-VN | 204664002 | Handle Assembly | 1 |
| 2 | 660024032 | Screw (M4 x 14 mm, T20 Torx Pan Hd.) | 12 |
| 3 | 564095001 | Rubber Sleeve | 1 |
| 4 | 523283001 | Connecting Rod | 1 |
| 5 | 760472006 | Switch | 1 |
| 6-CN | 204328001 | Motor Housing Assembly (Inc. Key Nos. 17 & 23) | 1 |
| 6-VN | 204328004 | Motor Housing Assembly (Inc. Key Nos. 17 & 23) | 1 |
| 7 | 551079002 | Bend Relief | 1 |
| 8 | 730372041 | Power Cord | 1 |
| 9 | 290075051 | Brush Assembly | 2 |
| 10 | 661748001 | Screw (M4.2 x 44 mm, Pan Hd.) | 2 |
| 11 | 526258001 | Baffle | 1 |
| 12-CN-A | 206187003 | Motor Assembly (Inc. Key Nos. 14-15) | 1 |
| 12-CN-B | 206187005 | Motor Assembly (Inc. Key Nos. 14-15) | 1 |
| 12-VN-B | 206187006 | Motor Assembly (Inc. Key Nos. 14-15) | 1 |
| 13 | 630801001 | Brush Tube Clamp | 2 |
| 14 | 634912002 | Bearing Cover | 1 |
| 15 | 6939601 | C-Ring | 2 |
| 16 | 660140002 | Screw (8-16 x 1/2 in., Pan Hd.) | 2 |
| 17-CN | 941121739 | Data Label | 1 |
| 17-VN | 941122837 | Data Label | 1 |
| 18 | 660259008 | Screw (M4.5 x 35 mm, Pan Hd.) | 4 |
| 19 | 660228012 | Screw (M3 x 8 mm, Flat Hd.) | 4 |
| 20 | 203916001 | Gear Case | 1 |
| 21-CN-A | 202803002 | Bevel Gear and Pinion Assembly | 1 |
| 21-CN-B | 202803003 | Bevel Gear and Pinion Assembly | 1 |
| 21-VN-B | 204803005 | Bevel Gear and Pinion Assembly | 1 |
| 22 | 790009001 | Wire Connector | 1 |
| 23 | 941002197 | Logo Label | 1 |
| 24 | 680296010 or 6829601 | Needle Bearing | 1 |
| 25 | 6770401 | Retaining Ring | 1 |
| 26 | 661185001 | Screw (8-32 x 1/2 in., T15 Torx Flat Hd.) | 3 |
| 27 | 635222001 | Front Plate | 1 |
| 28 | 304003006 | Output Shaft Assembly | 1 |
| 29 | 6935601 | Guide Block (Rear) | 1 |
| 30 | 6934901 | Cover Plate (Rear) | 1 |
| 31 | 610730001 | Guide Block (Front) | 1 |
| 32 | 6934201 | Cover Plate (Front) | 1 |
| 33 | 661171001 | Screw (M4 x 17 mm, T20 Torx Pan Hd.) | 10 |
| 34 | 682369001 | Wood Cutting Blade | 1 |
| 35 | 526259001 | Gear Case Cover | 1 |
| 36 | 690502001 | Torsion Spring | 1 |
| 37 | 6951801 | Pin | 1 |
| 38 | 306145001 | Release Lever Assembly | 1 |
| 39 | 563431001 | Rubber Boot | 1 |
| 40 | 634971001 | Guide Plate | 1 |
| 41 | 660170001 | Screw (M10 x 10 mm, Hex Soc. Hd.) | 1 |
| 42 | 660165015 | Screw (M4 x 10 mm, T20 Torx Pan Hd.) | 2 |
| 43 | 300216067 | Shoe Assembly | 1 |
| 44 | 635224001 | Rear Plate | 1 |
| 45 | 902164005 | Mica Sheet | 2 |
| Not Shown: | |||
| 991000417 | Operator's Manual | 1 |
Important Ordering Notes:
- For key numbers with multiple part numbers, order the part that corresponds with the date code shown on your product's data label.
- If your date code is BEFORE CS18171N686376, order part A.
- If your date code is AFTER CS18171N686376, order part B.
- Key No. 12-A must only be used with Key 21-A.
- Key No. 12-B must only be used with Key 21-B.
- If a key number has multiple part numbers, please order the part that corresponds with the country of origin shown on the product's data label (CN = China, VN = Vietnam).
WARNING: Improper repair of a double insulated tool can result in damages to the double insulation system possibly causing electrical shock or electrocution. Any repairs requiring disassembly of your tool requires safety testing and should only be performed by a RYOBI Authorized Service Center. For the service center nearest you call 1-800-525-2579.
Wiring Diagram Description
The wiring diagram shows the electrical connections within the RYOBI RJ1861V Variable Speed Reciprocating Saw. The Motor is connected to the Brush Connector, which interfaces with a Wire Connector. This Wire Connector links the Motor's brushes to the Switch and the Transistor. The Power Cord also connects to the Switch and Transistor, utilizing White, Black, and Red wires for power transmission.
REIMAGINE WITH RYOBI - RYOBI Tools
