User Manual for FOAMit models including: F10.0L 2.6 Gallon Pump Up Foam Unit, F10.0L, 2.6 Gallon Pump Up Foam Unit, Pump Up Foam Unit, Up Foam Unit, Foam Unit, Unit
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DocumentDocument2.6 Gallon Pump-Up Foam Unit User Manual F10.0L | F10.0L-PSG F10.0L-PSG F10.0L READ ALL INSTRUCTIONS BEFORE USING OR SERVICING THIS UNIT. KEEP THIS MANUAL IN A LOCATION THAT IS READILY AVAILABLE TO USERS AND SERVICE TECHNICIANS. English (Original Instructions) Scan this code for user manual Safety ! WARNING PEOPLE OR OBJECTS CAN BE HURT OR DAMAGED IF THIS UNIT IS NOT USED CORRECTLY! Failure to read all the instructions before operating the unit may result in personal injury or death from the improper use or the chemical solution. Anyone handling, operating or using the unit must read and understand the instructions in the manual. The buyer assumes all responsibility for safety and proper use in accordance with the instructions. Using or servicing the unit without appropriate personal protective equipment (PPE) may result in serious injury such as burns, rashes, eye, throat or lung damage and death. Always wear PPE as indicated in the Safety Data Sheet (SDS) when using or servicing the unit. Protect eyes, skin, and lungs against drifting spray. Chemical solutions may pose a health risk and death if they contact the skin or eyes, are inhaled or swallowed. Always read and follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and the SDS associated with the chemical solution before using the unit. Pressure within the equipment may cause an unexpected release of the chemical solution and cause serious injury such as burns, rashes, eye damage, throat or lung damage and death. Always depressurize and clean the unit after each use. Never leave the unit unattended while pressurized. Using the unit with fluid temperatures above 100°F (37.8°C) may result in scalding, burns, serious injury or death. DO NOT use a solution with a temperature above 100°F (37.8°C). Operating the unit when damaged or leaking may result in exposure to chemical solutions, serious injury or death. Never use the unit if it is damaged or leaking. Never point the discharge wand at yourself, another person, or any object you do not want covered in chemical. Use of hydrocarbons and flammable products may result in explosions, fire and serious injury or death. Never use hydrocarbons or flammable products with the unit. Mixing an alkaline with an acid may result in a chemical reaction. Overheating of the mixture may cause it to splatter caustic compounds or release hazardous fumes, gas and vapors. Always flush the unit with fresh water thoroughly when switching from an alkaline to an acid or an acid to an alkaline. NOTICE Servicing, or modification, of this unit with parts not listed in this manual may cause the unit to operate improperly. Do not use unauthorized parts when servicing the unit. Only lift and carry unit by the carrying handle. Do not lift or carry the unit by the pump handle, hose, wand, or other components. PROTECT THE ENVIRONMENT Please dispose of packaging materials, old machine components, and hazardous fluids in an environmentally safe way according to local waste disposal regulations. Model: F10.0L | F10.0L-PSG V20231130 · Page 2 of 9 Product Overview Requirements Liquid temperature range Chemical compatibility 40-100°F (4.4-37.8°C) Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals. For more information on chemical compatibility, consult the manufacturer or SDS for your product or contact our customer service department. Specifications F10.0L F10.0L-PSG Power type Manual Chemical pickup type Draws from pre-mixed solution Number of products unit can draw from One product Suction line length/diameter 18 in. (45.7 cm) clear poly tubing with 1/8 in. (3.2 mm) inside diameter Capacity 2.6 gallons (10 liters) Discharge line length/diameter 6.5 ft. (2 m) hose, with 1/4 in. (6.4 mm) inside diameter Discharge wand/tip type Polypropylene trigger handle with 17 in. (43.2 cm) wand extension and 110° fan tip Polypropylene trigger handle with 65° fan tip Output distance* 1-3 ft. (0.3-0.9 m) 3-5 ft. (0.9-1.5 m) Output volume* 1 gal/min (3.8 l/min) 2.5 gal/min (9.5 l/min) Flow rate* 0.2 gal/min (0.8 l/min) 0.5 gal/min (1.9 l/min) Pump seals Viton *Rates given are based on chemical with viscosity of water. Rates can vary based on viscosity of product and fan tip size. Model: F10.0L | F10.0L-PSG V20231130 · Page 3 of 9 Product Components Get to know the components that you will need to use, adjust or assemble. Pump-Up Foam Unit · 2.6 Gallon 1. Discharge wand 2. Trigger gun 3. Pressure relief valve 4. Discharge hose 5. Pump handle 6. Tank head 7. Solution tank 5 1 1 6 3 2 7 4 F10.0L-PSG Model: F10.0L | F10.0L-PSG F10.0L V20231130 · Page 4 of 9 Using your unit Operating Instructions 1. Remove components from packaging. 2. For F10.0L: Attach wand assembly to trigger handle. For F10.0L-PSG: Continue to step 3. 3. Pull the green pressure release valve until the red portion of the stem is showing to confirm the unit is not pressurized. 4. With the pump handle pressed fully down, hold the unit and unscrew the pump assembly from the tank head to access the filler hole. 5. Follow all instructions from the chemical manufacturer when filling the unit. Fill the tank ¾ full with pre-mixed solution. Do not overfill the tank. 6. With the pump handle pressed fully down, hold the unit and screw the pump assembly back into the tank head to close the unit. 7. To pressurize the tank, rotate the handle of the pump assembly until it is free then pump up the unit. The pressure relief valve will begin leaking air when the tank is fully pressurized. 8. Once the desired pressure has been achieved, push the pump handle down and rotate to lock it in place. 9. To begin foaming, point the discharge wand towards 3 the area you wish to foam and squeeze the trigger handle. Release the handle to stop. After Use Instructions 10. Release air pressure from unit after each use by activating the pressure relief valve. 11. Empty out remaining solution and run fresh water through the unit to rinse all parts thoroughly after each use and before storage. F10.0L 22 9 6 4 5 Model: F10.0L | F10.0L-PSG F10.0L-PSG V20231130 · Page 5 of 9 Using your unit Maintenance Instructions To keep your unit operating properly, periodically perform the following maintenance procedures. NOTE: Before servicing your unit, release air pressure from the unit by activating the pressure relief valve. · Check the pump assembly for wear and leaks. · Check the suction line for debris and clean as needed. · Periodically lubricate the pump seal with food safe lubricant. To lubricate the pump seal, raise the handle of the pump assembly and apply 5-10 drops of food safe lubricant between the pump and pump sleeve. · If foam quality decreases, replace wadding with the following steps: F10.0L: 1. Unthread the wand retaining nut (a) from the wand. 2. Remove old wadding (b), and insert new wadding. 3. Thread the wand retaining nut (a) back onto wand. F10.0L-PSG: 4. Unthread the wand (c) from the trigger gun. 5. Remove old wadding (d), and insert new wadding. 6. Thread the wand (c) back onto the trigger gun. Attachment Instructions F10.0L F10.0L-PSG 1 2 ba d 5 e 4 c F10.0L-PSG attachments: 7. Remove wand (c) from the trigger gun, leaving the Drain tube attachment wadding (d) and o-ring (e) in the gun. 8. Install the attachment by threading it into the trigger 9 gun. An additional o-ring will be supplied in the parts package of the attachment. h 13 Drain tube attachment: 9. Remove wand retaining nut (f) and o-ring (g) from the lance. Set aside to use with the drain tube. f k 10. Remove spray tip (h), leave wadding (i) in the lance. 11. Insert press fit adapter (j) into retaining nut (f),then i place the o-ring (g) behind the press fit adapter (j). 12. Thread the lance into the wand retaining nut (f), securing the o-ring (g) and press fit adapter (j) place. j g 12 13. Press the drain tube (k) into the press fit adapter (j). Model: F10.0L | F10.0L-PSG V20231130 · Page 6 of 9 Servicing your unit F10.0L: 10 liter pump-up foam unit LC-SLA-F: Short lance assembly - for 5L / 10L foam unit - includes spray tip, wadding, gasket, and retaining nut Item number 1 LC-SLA 2 LC-WD Description Short lance (2 in.) assembly - no retaining nut, o-ring, spray tip Wadding disk for 5L / 10L (1 piece) 3 LC-WA-OR O-ring for 5L / 10L wand assembly 4 LC-STB 5 LC-WA-RN Button spray tip for 5L / 10L Retaining nut for 5L / 10L wand assembly Item number Description 6 LC-LLA 7 LC-PRV Long lance (10 in.) assembly for 5L / 10L - with retaining nuts 6 Pressure relief valve for 5L / 10L 8 LC-PSG 9 LC-HA Poly spray gun for 5L / 10L - blue 7 Hose assembly for 5L / 10L 10 LC-PA Manual pump assembly for 5L / 10L - Viton 8 Tank head assembly for 10L 11 LC-THA-F10.0L foam unit - with pressure relief valve and 10L poly supply tube 12 TANK10L 10 liter tank 9 13 LC-HNDL-CLP Tank handle for 5L / 10L - with clips LC-SLA-F 23 F10.0L 1 45 10 11 12 13 Model: F10.0L | F10.0L-PSG V20231130 · Page 7 of 9 Servicing your unit F10.0L-PSG: 10 liter pump up foam unit with PSG12 trigger gun PSGA14PU-MX: Poly spray gun assembly for 1/4 in. hose - includes 4 in. black poly wand, spray tip, mixing media, hose barb, and screw band clamp Item number 1 PUWAND Description 1/2 in. MPT poly wand with integrated 65 degree fan tip 2 WAAD-.625 5/8 in. dia wadding for foam units 3 PSGORV O-ring for poly spray gun 4 WAAD-.5 1/2 in. dia wadding for foam units 5 PSG12 Poly spray gun with 2x 1/2 in. straight thread - gray handle with red clip 316SS internal spring - includes 2x o-ring 6 HBSS1214 Stainless hose barb ½ MPT x 1/4 barb 7 SSC14 Stainless screw band clamp for 1/4 in. hose 8 Item number Description 8 LC-PRV Pressure relief valve for 5L / 10L 9 LC-PA Manual pump assembly for 5L / 10L - Viton Tank head assembly for 10L 10 LC-THA-F10.0L foam unit - with pressure relief valve and 10L poly supply tube 11 TANK10L 10 liter tank 12 LC-HNDL-CLP Tank handle for 5L / 10L - with clips F10.0L-PSG PSGA14PU-MX 1 2 3 4 5 6 7 9 10 11 12 Model: F10.0L | F10.0L-PSG V20231130 · Page 8 of 9 Attachment options Hoof Attachment Item number Description 1 PWH 1/2 in. MPT x open tube - 18 in. long 2 WAAD-.75 3/4 in. dia wadding for foam units 3 PSGORV O-ring for PSG12 - Viton Drain Tube: LC-DT Item number 4 LST14 5 PFA-DT Description Rigid white polypropylene tubing 1/4 in. od - 0.17 in. id - 15 in. long Press fit adapter for 1/4 in. tubing Teat Dip Cup: DCWA-2DC Item number Description 6 DC12 Foam dip cup - 1/2 in. MPT - pp 7 PEL12F 8 PN126 9 WAAD-1 10 PSGORV 1/2 in. female poly pipe elbow 90 degree 1/2 in. NPT pipe nipple - black polypropylene - 6 in. long 1 in. x 1 in. x 1 3/16 in. wadding for foam units O-ring for PSG12 - Viton Drain Plunger Assembly: DPA-PUF Item number 11 PN1218 12 TB38N-PE 13 SSC34 14 WAAD-.75 15 SSST 16 PLG-B5 Description 1/2 in. NPT pipe nipple - black polypropylene - 18 in. long 3/8 in. od natural tube - polyethylene available per ft. Screw band clamp for 3/4 in. hose stainless 3/4 in. dia wadding for foam units Screen disc - 0.69 dia - 10 x 10 mesh stainless Drain plunger - black with 5 in. diameter 6 pack Model: F10.0L | F10.0L-PSG 1 23 4 5 6 7 8 9 10 11 12 13 14 15 16 V20231130 · Page 9 of 9Adobe PDF Library 17.0 Adobe InDesign 18.5 (Windows)