FlexiROC D65 Surface Drill Rig
Surface drill rig for quarrying and mining
FlexiROC D65 hole diameter: 110-203 mm (4.3"-8")
A rig you can rely on
The FlexiROC D65 surface drill rig from Epiroc offers the perfect balance between productivity and efficiency. It is a proven and dependable rig for DTH drilling in mining and large quarry applications, being rugged and multifunctional. It's built to take on the toughest drilling demands and is ready to exceed expectations.
Main benefits
- Productive and efficient thanks to impressive DTH performance
- Broad utilization due to flexibility and multi-task capability
- Proven and rugged to get the job done
Built for high efficiency mining: The DTH hammer fitted to the FlexiROC D65 benefits from a precisely matched compressor.
Versatile operation: Whether working in quarries or open pit mines, the FlexiROC D65 will deliver straight, smooth holes – shift after shift.
Enhanced capability: When equipped with the standard feed option, the FlexiROC D65 is capable of handling an even wider range of jobs with ease, including drilling de-watering holes.
Smooth movement: The feed-system ensures smooth and uniform movement.
Operator visibility: Superior visibility during collaring and tube handling.
Operator safety: The cabin is ROPS and FOPS-approved and mounted on a protective plate.
Environmental compliance: Designed to meet the latest emissions regulations with Tier 3 and Tier 4 Final/Stage 5 engines.
A flexible and versatile rig which delivers a fast return on investment
The FlexiROC D65 is a reliable and versatile machine, offering a total drilling solution capable of performing various applications such as production drilling, pre-split holes, de-watering holes, and in-pit grade control when equipped with the Reverse Circulation (RC) option.
Built for high efficiency mining
Whether operating in quarries or open pit mines, the FlexiROC D65 delivers straight and smooth holes. This rig has ample air supply to keep the hole clean for easy charging. The highly efficient DTH hammer is precisely matched with the compressor for optimum performance. The FlexiROC D65 from Epiroc is the result of decades of experience and know-how gained from the toughest mining and quarrying conditions.
Designed through evolution
Epiroc continuously evolves and learns, emphasizing customer feedback and global experience to improve efficiency and safety. The FlexiROC D65 is designed to perform shift-after-shift in the most demanding mining applications.
Flexible and versatile
Delivering value across a broad spectrum of applications is key for a fast return on investment. The FlexiROC D65 is available with both standard or long feeds and is capable of drilling at a wide range of angles. This machine is ready for work in almost any situation and is designed to help ensure profitability.
A comprehensive service offering
Even the best equipment requires regular servicing for peak performance. An Epiroc service solution maximizes availability and performance throughout the equipment's lifetime, focusing on safety, productivity, and reliability. Combining genuine parts and certified technicians ensures productivity, wherever the customer is located.
Technical specifications
Main components
- Crawler type two-speed undercarriage with track oscillation system
- Tier 4 Final/Stage 5 or Tier 3 CAT turbo-charged diesel engine
- Atlas Copco screw-type high-pressure compressor
- ROPS and FOPS-approved operator cabin with rubber vibration dampers
- Single section boom system
- Aluminum profile feed beam
- Toe-hole drilling capability (standard feed version)
- Carousel type tube handling system
- Break-out table with pressure regulating kit
- Hydraulic operated rotary head
- Built for use with 4", 5", and 6" down-the-hole hammers
- Service hand lights inside canopy
Hole range & length (recommended)
| Model | Hole Diameter (Metric) | Hole Diameter (US) |
|---|---|---|
| FlexiROC D65 | 110-203 mm | 4.3"-8" |
Hydraulic tube handling system
| Configuration | Drill Tubes (Metric) | Max Hole Length (Metric) | Max Hole Length (US) |
|---|---|---|---|
| Standard feed (5 m tubes) | Ø 89-114 mm (3.5"-4.5") | 45 m | 148' |
| Standard feed (5 m tubes) | Ø 127-140 mm (5"-5.5") | 25 m | 82' |
| Long feed (6 m tubes + 7.5 m starter tube) | Ø 89-114 mm (3.5"-4.5") | 55.5 m | 182' |
| Long feed (6 m tubes + 7.5 m starter tube) | Ø 127-140 mm (5"-5.5") | 31.5 m | 103' |
Single pass drilling, max hole length
| Feed Type | Max Hole Length (Metric) | Max Hole Length (US) |
|---|---|---|
| Standard feed | 5.4 m | 18' |
| Long feed | 7.5 m | 25' |
RHS 140 is standard on the FlexiROC D65, handling pipe sizes 76, 89, 102, 114, 127, 140 mm. RHS 102 is an option for the standard feed, handling pipe sizes 76, 89, 102 mm.
Engine
| Specification | Metric | US |
|---|---|---|
| Model | CAT C15, turbo-charged, diesel engine | CAT C15, turbo-charged, diesel engine |
| Emissions | Tier 4 Final / EU Stage 5 (multi-certified) or Tier 3 / Stage IIIA | Tier 4 Final / EU Stage 5 (multi-certified) or Tier 3 / Stage IIIA |
| Power rating @ 1800 rpm | 403 kW | 540 HP |
| HVO 100-compliant | Yes | Yes |
Compressor
| Specification | Metric | US |
|---|---|---|
| Type | Atlas Copco XRX 10 two-stage screw type | Atlas Copco XRX 10 two-stage screw type |
| Working pressure, max | 30 bar | 435 psi |
| FAD (Free Air Delivery) | 470 l/s | 995 cfm |
Rotary head
| Model | Connection Thread | Max RPM | Max Torque (Drilling) Metric | Max Torque (Drilling) US |
|---|---|---|---|---|
| DHR6 H 45 | API 2 3/8" REG, box | 137 | 1839 Nm | 1356 lbf |
| DHR6 H 56 | API 3 1/2" REG, box | 107 | 2353 Nm | 1735 lbf |
| DHR6 H 68 | API 3 1/2" REG, box | 68 | 5100 Nm | 3761 lbf |
| DHR6 H 78 | API 3 1/2" REG, box | 54 | 6400 Nm | 4720 lbf |
Suitable for DTH hammers: COP 44 Gold, COP 54 Gold, COP 64 Gold, COP 66.
Carrier
| Specification | Metric | US |
|---|---|---|
| Tramming speed, max/min | 3.3/1.8 kph | 2.0/1.1 mph |
| Traction force, max | 138 kN | 31020 lbf |
| Ground clearance | 405 mm | 16" |
| Track oscillation | ±10° | ±10° |
Hydraulic system
| Specification | Metric | US |
|---|---|---|
| Hydraulic oil cooler | Standard | Standard |
| Max ambient temperature | 50 °C | 122 °F |
| Pumps (Axial piston pump) | 240 l/min | 63 gal/min |
| Pumps (Gear pump 2) | 111 l/min | 29 gal/min |
| Pumps (Gear pump 3) | 63 l/min | 16.6 gal/min |
| Pumps (Gear pump 4) | 39 l/min | 10.3 gal/min |
| Pumps (Gear pump 5) | 31 l/min | 8.2 gal/min |
| Pumps (Gear pump 6) | 31 l/min | 8.2 gal/min |
| Return and drainage filters (2 x 3 filters) | Filtration rate 20 µm absolute | Filtration rate 20 µm absolute |
Sound and vibration
| Specification | Value |
|---|---|
| Cabin: A-weighted Sound Pressure Level, LpA | 79 dB |
| Cabin: Weighted whole body vibration level, aw | < 0.5 m/s² |
| A-weighted Sound Power Level, LwA | 124 dB |
| A-weighted sound pressure level, LpA, calculated (10 m distance) | 96 dB |
| A-weighted sound pressure level, LpA, calculated (20 m distance) | 90 dB |
| A-weighted sound pressure level, LpA, calculated (40 m distance) | 84 dB |
| A-weighted sound pressure level, LpA, calculated (80 m distance) | 78 dB |
| A-weighted sound pressure level, LpA, calculated (160 m distance) | 72 dB |
| A-weighted sound pressure level, LpA, calculated (320 m distance) | 66 dB |
| A-weighted sound pressure level, LpA, calculated (640 m distance) | 60 dB |
| A-weighted sound pressure level, LpA, calculated (1280 m distance) | 54 dB |
* Declared noise emission values include a measurement uncertainty of KpA=6 dB. Values determined according to ISO 3744:2010, ISO 11203:1995, ISO 11201:2010, and ISO 2631-1.
Aluminum feed
| Specification | Metric | US |
|---|---|---|
| Profile | Aluminum profile feed with hose guide and double drill tube support with break-out table and movable lower guide/dust hood | Aluminum profile feed with hose guide and double drill tube support with break-out table and movable lower guide/dust hood |
| Feed rate, max | 0.9 m/s | 177 ft/min |
| Feed force, max | 40 kN | 8992 lbf |
| Tractive pull, max | 50 kN | 11240 lbf |
| Feed motor size | 2099 cc | 0.6 |
| Chain size | 45 mm | 1.8" |
Feed dimensions
Long Feed (LF)
| Dimension | Metric | US |
|---|---|---|
| Feed extension | 1150 mm | 45.3" |
| Travel length | 7540 mm | 296.8" |
| Total length | 11600 mm | 456.7" |
Standard Feed (SF)
| Dimension | Metric | US |
|---|---|---|
| Feed extension | 1900 mm | 74.8" |
| Travel length | 5400 mm | 212.6" |
| Total length | 9400 mm | 370" |
Dust collector
| Specification | Metric | US |
|---|---|---|
| Model | DCT 320 including pre-separator | DCT 320 including pre-separator |
| Filter area | 32 m² | 344 sq.ft |
| Suction capacity @ 500 mm wg | 1270 l/s | 2690 cfm |
| Suction hose diam | 203 mm | 8" |
| Cleaning air pressure, max | 8 bar | 116 psi |
| Cleaning air consumption | 2-4 l/pulse | 0.06-0.12 cfm/pulse |
| Number of filter elements | 32 pcs | 32 pcs |
Electrical system
| Specification | Value |
|---|---|
| Voltage | 24 V |
| Batteries | 2 x 12 V 235 Ah |
| Alternator | 28 V 95 Ah |
| Work lights, front | 4 x 70 W |
| Work lights, rear | 2 x 70 W |
| Work lights, feed | 2 x 70 W |
| Warning lamp and reverse buzzer | Included |
Volumes
| Fluid | Metric | US |
|---|---|---|
| Hydraulic oil tank | 380 L | 100 US gal |
| Hydraulic system, total | 600 L | 158 US gal |
| Compressor oil | 63 l | 12 US gal |
| Diesel engine oil | 44 l | 11.6 US gal |
| Diesel engine, coolant, Tier 3 | 65 L | 17 US gal |
| Diesel engine, coolant, Tier 4 | 110 l | 29 US gal |
| Diesel engine, fuel tank | 975 L | 256 US gal |
| Traction gear | 3 l | 0.8 US gal |
| Lubrication tank (HECL) | 20 l | 5.3 US gal |
| DEF fluid tank (Tier 4 final only) | 70 L | 18.5 US gal |
Cabin
- ROPS and FOPS-approved with rubber vibration dampers
- Rig inclination indicator
- 2 x wipers with washer
- Clear laminated glass (front and roof windows)
- Outlet socket, 24 V
- Clear toughened glass (side and rear windows)
- Prepared for audio system
- Fully adjustable operator seat
- Electric combined engine/inclination hole depth instrument
- Adjustable foot rest, rear view mirror, cabin light
- Air conditioning and heating system
A selection of options
Carrier Options
- Hydraulic support leg
- Protection hand rails on top of canopy
- Wide body kit
- Halogen work light covering feed support, transport position
- LED work lights
- Heavy duty air intake filters for engine and compressor
- Combined warning sound and warning light, beacon type
- ANSUL fire extinguisher system / Check fire 210 auto system LT-A-101 or LT-A-101 manual system
- Tropical kit for 55° ambient temperature
- Electric pump for filling hydraulic oil
- Electric fuel filling pump
- Fast fuel filling system
- Cold weather kit +5° C to -25° C, including diesel engine heater
- Cold weather kit -25° C and below, including diesel engine heater and ether start
Cabin Options
- Rubber ladder for left hand side
- Clear laminated glass (front and roof windows)
- Tinted toughened glass (side and rear windows)
- Sun shade kit
- Electric heated seat
- Bluetooth radio
- Reverse camera with cab-mounted monitor
Feed Options
- Rod Handling System 102 (only short feed)
- Screw sampler
- Service winch with jib boom mounted on the feed
- Wide feed foot
- Protective guard, according to EN16228
Water mist system Options
- Water mist system, pump, one or two 400 l water tanks
- Arctic-ready water mist system, pump, one or two 400 l water tanks
Lubrication Options
- Central lubrication system, type Lincoln
- Thread lubrication, spray system
- Artic hydraulic oil, VG 32
- Tropical hydraulic oil, VG 68
- Biological hydraulic oil, VG 46
Hole and Inclination systems Options
- Aiming unit function to standard instruments
- GPS compass aiming unit
- Laser receiver
Automation and software Options
- Production log for ROC Manager
Parts and Services products
- ROC Care
- CERTIQ satellite based drill rig monitoring system (only in combination with a written service agreement)
Delivered equipment, not mounted
- First 50 hours service kit for compressor
- Tool kit for rotary head with fixed spindle sub
- Tool kit for rotary head with floating spindle sub
Maximum drilling angles with feed positioned towards cabin
| Configuration | Horizontal Body | Backwards Tilt Body | Front Tilt Body |
|---|---|---|---|
| FlexiROC D65 LF | 15° | 18° | 11° |
| FlexiROC D65 SF | 22° | 25° | 20° |
Horizontal reach
| Configuration | Long Feed (mm) | Standard Feed (mm) |
|---|---|---|
| Reach | 2950 | 2700 |
Height and length
| Configuration | Height (H1/H2) | Length (L1/L2) |
|---|---|---|
| Long Feed (LF) dumped | 3500 mm (138") | 11600 mm (457") |
| Standard Feed (SF) dumped | 3500 mm (138") | 11350 mm (447") |
| Feed height (H3) Long Feed | 11600 mm (457") | |
| Feed height (H3) Standard Feed | 9400 mm (370") |
Width: 330 mm (*with wide kit option)
Weight
| Configuration | Metric | US |
|---|---|---|
| FlexiROC D65 long feed (T3) | 23 700 kg | 52 250 lb |
| FlexiROC D65 long feed (T4) | 24 100 kg | 53 130 lb |
| FlexiROC D65 standard feed (T3) | 22 600 kg | 49 820 lb |
| FlexiROC D65 standard feed (T4) | 23 000 kg | 50 700 lb |
Vertical reach
| Configuration | A (Metric) | B (Metric) | A (US) | B (US) |
|---|---|---|---|---|
| Long feed | 582 mm | 2277 mm | 23" | 90" |
| Standard feed | 1040 mm | 2659 mm | 41" | 105" |
Toe-hole drilling (mm) (standard feed only): 2659
