Microsensors, instruments, and meters to measure in microscaleMicrosensors, instruments, and meters for microscale measurementsManuals - UnisenseN2O microsensor to measure nitrous oxide - Unisense
User Manual for Unisense models including: 2024.01 N2O Standard Concentration Calibration Kit, 2024.01, N2O Standard Concentration Calibration Kit, Standard Concentration Calibration Kit, Concentration Calibration Kit, Calibration Kit
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DocumentDocumentN2O sensor calibration kit Standard concentration version Manual Table of Contents 1 WARRANTY AND LIABILITY .................................................................................................................... 3 1.1 NOTICE TO PURCHASER ...............................................................................................................................3 1.2 WARNING.................................................................................................................................................3 1.3 WARRANTY AND LIABILITY ...........................................................................................................................3 2 SUPPORT, ORDERING, AND CONTACT INFORMATION ........................................................................... 3 3 CONTENT OF THE CALIBRATION KIT....................................................................................................... 3 4 PRINCIPLE OF CALIBRATION .................................................................................................................. 4 4.1 THE ACTUAL CONCENTRATION.......................................................................................................................5 4.2 CALCULATION OF THE VOLUME OF STOCK SOLUTION NEEDED...............................................................................5 5 STANDARD CALIBRATION PROCEDURE .................................................................................................. 5 5.1 PREPARATION OF THE CALIBRATION SOLUTION .................................................................................................6 5.2 PREPARATION OF THE N2O SENSOR ...............................................................................................................6 5.3 CALIBRATING MOST N2O SENSORS.................................................................................................................7 5.3.1 Obtaining the low calibration point ................................................................................................7 5.3.2 Obtaining the high calibration point...............................................................................................7 5.4 CALIBRATING N2O SENSORS FOR THE MICRORESPIRATION SYSTEM.......................................................................7 5.4.1 Obtaining the low calibration point ................................................................................................8 5.4.2 Obtaining the high calibration point...............................................................................................8 5.5 CALIBRATING N2O SENSORS IN FLOW CELLS .....................................................................................................8 5.5.1 Create a calibration setup...............................................................................................................9 6 SPECIFICATIONS .................................................................................................................................... 9 N2O SENSOR CALIBRATION KIT - STANDARD CONCENTRATION VERSION - USER MANUAL Copyright © Unisense A/S Version: January 2024 2 1 Warranty and liability 1.1 Notice to Purchaser This product is for research use only. Not for use in human diagnostic or therapeutic procedures. 1.2 Warning Microsensors have very pointed tips and must be handled with care to avoid personal injury and only by trained personnel. Unisense A/S recommends users to attend instruction courses to ensure proper use of the products. 1.3 Warranty and Liability The Nitrous Oxide Calibration Kit is guaranteed to give the concentration indicated on the package label until expiry as indicated on the package label. The warranty does not include replacement necessitated by accident, neglect, misuse, unauthorized repair, or modification of the product. In no event will Unisense A/S be liable for any direct, indirect, consequential or incidental damages, including lost profits, or for any claim by any third party, arising out of the use, the results of use, or the inability to use this product. 2 Support, ordering, and contact information If you wish to order additional products or if you encounter any problems and need scientific or technical assistance, please do not hesitate to contact our sales and support team. We will respond to your inquiry within one working day. E-mail: sales@unisense.com Unisense A/S Langdyssen 5 DK-8200 Aarhus N, Denmark Tel: +45 8944 9500 Fax: +45 8944 9549 Further documentation and support are available at our website: www.unisense.com. 3 Content of the calibration kit Item Ampoule with N2O equilibrated water Labco Exetainer (empty) Calibration cap with O-ring and 3 cm Viton tubing 10 ml syringe 1 ml syringe 0.5 ml syringe 80 x 2.1 mm needle (green) 30 x 0.6 mm needle (blue) 50 x 1.2 mm needle (red) Bag with glass beads (20-30 pieces) Number 10 10 1 1 1 1 1 1 1 1 3 A H G B C D E F Figure 1: Calibration kit contents: A: Calibration kit box with Exetainers and ampoules, B: 10 ml syringe, C: 1 ml syringe, 0.5 ml Syringe, D: 80 x 2.1 mm needle (green), E: 50 x 1.2 mm needle (red), F: 30 x 0.6 mm needle (blue), G: O-ring, H: Calibration Cap with tubing. 4 Principle of calibration Unisense N2O sensors respond linearly to N2O concentrations within their linear range (see specifications for your sensor in Table 1 at the end of this manual and on the Unisense website: https://www.unisense.com/N2O). Therefore, a two-point calibration is sufficient. One calibration point is the signal for zero N2O, which is water equilibrated with atmospheric air, and the other calibration point is the signal for one known N2O concentration. Note that the atmospheric concentration of N2O is approximately 336 ppb which corresponds to a concentration of around 9 nM in water. When working with the low-range sensor, with a detection limit of approximately 25 nM N2O, this should be considered. This can be done by entering 9 nM as the concentration for air saturated water. For all other sensors it can be assumed that such water is free of N2O. This calibration kit contains an ampoule with water equilibrated with a gas with a certified N2O content around 45000 ppm (vol) N2O in N2, giving a concentration in the water in the ampoule of approximately 1200 µM. The stock solution in the ampoule must be diluted into approximately 12 ml of water or medium in which the measurements are performed. The concentration will be approximately 10 µmol/L per 100 µl stock solution. The empty vials provided must be used for diluting the stock solution. The precise volume of the empty vials and the N2O concentration in the stock solution for each batch of calibration kits are used to calculate the actual Diluted Concentration shown on the label on the box. 4 4.1 The actual concentration The actual concentration of N2O in the ampoule is calculated from the certified N2O content in the N2O gas mixture used and the temperature at equilibration (see 6 Specifications). This, and the actual volume of the Exetainers, is used for calculation of the final concentration after dilution and this is shown on the sticker on the calibration kit box. 4.2 Calculation of the volume of stock solution needed The Diluted Concentration given on the label on the box shows the final concentration in the Exetainer when 100 µL of stock solution is added. This concentration will be approximately 10 µmol/L but differs a little between batches of calibration kits. Example: If the Diluted Concentration on the label is 10.5 µmol/L, adding 100 µL to the 12 ml vial gives a N2O concentration of 10.5 µmol/L. Adding 500 µL will give a concentration of 52.5 µmol/L etc. The supplied 0.5 and 1 ml syringes may be used for volumes from 100 µL to 1 ml. For low volumes, better accuracy may be obtained by using a high precision, low volume glass syringe from for example Hamilton or SGE. NOTE: Only one injection of stock solution into the Exetainer should be made. Therefore, if more than one ml is needed, a larger syringe must be used. The injected volume should not exceed 3 ml. If multiple injections or injections of volumes larger than 3 ml are made, some of the stock solution will be lost with the excess liquid expelled from the Exetainer through the open needle. The concentration is given both in µmol N2O/l and mg N2O/l. The concentration in mg N2O-N/l can be obtained by multiplying the N2O concentration in mg N2O/l by the ratio of the N content in N2O to the molar mass of N2O: Concentration in mg N2O-N/l = Concentration in mg N2O/l x (28.0136 (g N/mol N2O) / 44.013 (g/mol)) Concentration in mg N2O-N/l = Concentration in mg N2O/l x 0.6365 The empty vials (Exetainers) in the calibration kit should be filled with the water or medium in which the measurements will be done. This will ensure that the calibration and measurements are performed in the same environment, i.e., same salinity, composition of salts, proteins etc. This is important because the sensor reacts to the partial pressure of the gas, not the concentration as such, and in the software, this is recalculated into a concentration. The relationship between concentration and partial pressure depends on the salinity and temperature. 5 Standard calibration procedure For calibration of N2O sensors a high and a low calibration point are needed. WARNING: The N2O sensors must never be exposed to N2O concentrations above the upper limit of its measuring range (see Table 1 below). Note that Microrespiration sensors and sensors with flow cells will not fit the calibration cap and must be calibrated as described in sections 5.4 and 5.5. For calibrating High Range N2O sensors that work in the mM range, use the N2O Calibration kit - High Range. 5 5.1 Preparation of the calibration solution 1. Mount the 50 x 1.2 mm needle (red) on the 0.5 or 1 ml syringe depending on the volume of stock solution you need and mount the 80 x 2.1 mm needle (green) on the 10 ml syringe. 2. Open the Exetainer and put two glass beads into the vial. 3. Fill the Exetainer with water of the same composition as the water where the measurements will be done. 4. Close the Exetainer with the lid, avoiding any bubbles or headspace. 5. Adjust the Exetainer temperature to the sample/measuring temperature. 6. Insert the 30 x 0.6 mm needle (blue) needle through the septum so the tip is just below the septum. 7. Open the ampoule with the N2O containing water by breaking the top off (see note A below). Make sure that you don't shake or mix the content of the ampoule. 8. Aspirate the volume of stock solution from the ampoule, needed to give the desired diluted concentration in the Exetainer, using the 0.5 or 1 ml syringe (see 4.2 above). (see note B below). 9. Inject the content of the 0.5 or 1 ml syringe into the Exetainer by inserting the needle fully. The excess water from the Exetainer will be expelled through the open needle (see note C below). 10. Remove first the open needle and then the 0.5 or 1 ml syringe from the Exetainer. 11. Shake the Exetainer vigorously to ensure an even distribution of the N2O. 12. The calibration solution is now ready and should be used within a couple of hours. Figure 2: Open the ampoule. Leave the tubing on for protection. 5.2 Preparation of the N2O sensor IMPORTANT: ¥ The pre-activation and polarization of the N2O sensor must have been completed before calibrating the sensor, and the sensor must have had time to stabilize. See the N2O sensor manual for details: https://www.unisense.com/manuals/ ¥ The temperature of the two calibration solutions must be the same. ¥ Perform the calibration at the same temperature as the measurements if possible. The UniAmp series of amplifiers has a built-in temperature compensation within ±3°C of the calibration temperature. ¥ It is recommended to obtain the low calibration point first to avoid carry over from the N2O standard. 6 5.3 Calibrating most N2O sensors (All sensors except those in Flow Cells and for the Microrespiration System - see 5.4 and 5.5) 5.3.1 1. 2. 3. 4. Obtaining the low calibration point Mount the calibration cap on the protection tube with the N2O sensor. Make sure that the O-ring is in place at the bottom of the calibration cap creating a seal between this and the protection tube. Use the 10 ml syringe to inject air equilibrated water until the sensor tip is immersed at least 2-3 cm. Allow the sensor to respond and stabilize and record the calibration value in SensorTrace (see the SensorTrace manual for details: https://www.unisense.com/manuals/) Remove the N2O free water with the syringe. 5.3.2 1. 2. 3. 4. 5. 6. Obtaining the high calibration point Open the Exetainer with the N2O calibration solution, prepared as described in 5.1 above. With the 10 ml syringe, aspirate slowly, avoiding bubble formation, 10 ml of the N2O containing water. Keep the syringe vertical and avoid mixing of the water with the air bubble inside. Remove the needle and attach the 10 ml syringe to the calibration cap tubing. Inject the calibration solution slowly until the sensor tip is immersed at least 2-3 cm. Allow the sensor to respond and stabilize and record the calibration value in SensorTrace (see the SensorTrace manual for details: https://www.unisense.com/manuals/) NOTES: A. Opening the ampoule with N2O containing water: Hold the bottom of the ampoule firmly while grabbing the tubing on the top. Break the top off the ampoule (Figure 2). IMPORTANT: Once an ampoule is opened it must be used immediately. It is only possible to prepare one calibration vial from one ampoule. B. Fill the syringe about 1/3 with N2O containing water from the ampoule. Point the needle upwards and knock the syringe gently to get all air bubbles to the top. Press the piston to eject these bubbles. Once the syringe is free of bubbles, empty the syringe. Aspirate water from the ampoule. IMPORTANT: Insert the needle fully in the ampoule and pull up water slowly to avoid bubble formation. Adjust the volume of water in the syringe to the exact volume needed. C. Injection of the N2O containing water is done with the needle inserted fully while the open needle in inserted just below the septum. Thereby the injected N2O containing water will not be lost. 5.4 Calibrating N2O sensors for the Microrespiration system Sensors of the Microrespiration type (N2O-MR) cannot be calibrated using the calibration cap. Instead, it is recommended to follow the procedure outlined below. 7 5.4.1 Obtaining the low calibration point 5.4.1.1 Using the Unisense Cal300 Calibration Chamber 1. Place the sensor in the Cal300 Calibration Chamber containing air equilibrated water (see the N2O microsensor manual (https://www.unisense.com/manuals/). ¥ The N2O sensor must be mounted in the blue Microrespiration guide, and the tip must be retracted (Figure 3). ¥ Temperature of the water must be the same as where the measurements are done. 2. Allow the sensor to respond and stabilize and record the calibration value in SensorTrace (see the SensorTrace manual for details: https://www.unisense.com/manuals/) 5.4.1.2 Using a Microrespiration Chamber 1. Prepare a volume of air equilibrated water at the same temperature as the N2O calibration solution used in 5.4.2. 2. Transfer this water to a MicroRespiration chamber and mount the lid. 3. Place the MicroRespiration chamber in the stirrer rack 4. Place the N2O sensor in the stirrer rack with its plastic tip in the opening of the chamber lid. 5. Insert the sensor into the chamber. 6. Allow the sensor to respond and stabilize and record the calibration value in SensorTrace (see the SensorTrace manual for details: https://www.unisense.com/manuals/). 7. Retract the sensor tip and remove the sensor from the stirrer rack. Figure 3: Microsensor mounted in the Microrespiration guide. 5.4.2 1. 2. 3. 4. 5. 6. 7. 8. 9. Obtaining the high calibration point Prepare the N2O calibration solution as described in section 5.1. Aspirate a suitable volume of the N2O calibration solution with the syringe and needle. Do this slowly to avoid bubble formation. Dispense the N2O calibration solution into a MicroRespiration chamber. Place the needle at the bottom of the chamber, filling slowly from below, to avoid bubbles and splashing. Mount the lid in the Microrespiration chamber making sure that no air bubbles are trapped. Place the Microrespiration chamber in the stirrer rack. Place the N2O sensor in the stirrer rack with its plastic tip in the opening of the chamber lid. Insert the sensor into the chamber. Allow the sensor to respond and stabilize and record the calibration value in SensorTrace (see the SensorTrace manual for details: https://www.unisense.com/manuals/). Retract the sensor tip and remove the sensor from the stirrer rack. 5.5 Calibrating N2O sensors in flow cells Sensors with flow cells cannot be calibrated using the Calibration Cap. Instead, it is recommended to follow the suggestions outlined below. Pay attention to the general information in section 5.1 and 5.2 and follow the procedure below. 8 5.5.1 Create a calibration setup In order to calibrate a sensor in a flow cell, the sensor tip must be exposed to the calibration liquid prepared in the Exetainer (described in section 5.1). The optimal way to do this depends on the actual setup and it is recommended to make a setup that allows calibration of the sensor without removing it from the flow cell and from the setup. Generally, this could be a Luer connector connected to the flow cell, directly or via tubing, that allows injection of the calibration liquid into the flow cell. A threeway valve on either side of the flow cell will allow easy injection of the calibration liquid with the sensor and flow cell in place. Connection of the syringe with calibration liquid to the flow cells: ¥ PEEK flow cells: The syringe may be attached directly to the flow cell via a Luer adapter that is mounted directly in the flow cell (Figure 4, left) ¥ Glass and Swagelok stainless steel flow cells: The syringe may be attached via rubber tubing. The syringe may be connected directly to the rubber tubing or via a barbed Luer adaptor (Figure 4, right) Figure 4: Left: Luer adaptor for direct mounting in the flow cell (e.g., IDEX P-624). Right: Barbed Luer adaptor for tube connection 6 Specifications ¥ Volume of calibration solution in one ampule: 5 ml ¥ Content of the ampoule: Slightly acidic water with N2O ¥ Lifetime of the calibration kit: See label on the calibration kit box ¥ N2O concentration in final calibration solution*: See label on the calibration kit box ¥ Certificate of N2O gas concentration: See label on the calibration kit box *The ampoule contains water equilibrated with a gas with a certified N2O content. The concentration is calculated according to Weiss R.F. & Price B.A. 1980. Nitrous oxide solubility in water and seawater. Marine Chemistry 8:347-359. The concentration of N2O in the calibration solution is specified on the label on the calibration kit box. The certificate of the N2O gas mixture used to produce the ampoule water can be requested from Unisense. See the ID of this certificate on the label on the calibration box. 9 TABLE 1: N2O SENSOR CHARACTERISTICS Type N2O-50 N2O-100 N2O-500 N2O-R-LR N2O-R-SR N2O-R-IR N2O-R-HR N2O-MR N2O-NP N2O-FT N2O-SL N2O-ST N2O-PEEK Tip diameter 40 - 60 µm 90 - 110 µm 400 - 600 µm 400 - 600 µm with cap* 400 - 600 µm with cap* 400 - 600 µm with cap* 400 - 600 µm with cap* 500 µm for Microrespiration system 1.6 x 40 mm needle for piercing With glass flow cell, 6 or 8 mm OD With Swagelok flow cell, 1/8'' or 1/4'' With 1/4'' x 4 cm steel tube For 1/8'' or 1/16'' PEEK tube Measuring range 0 - 200 µM 0 - 200 µM 0 - 200 µM 0 - 10 µM 0 - 50 µM 0 - 300 µM 0 - 4 mM 0 - 50 µM 0 - 50 µM 0 - 50 µM 0 - 50 µM 0 - 50 µM 0 - 50 µM Detection limit 0.3 µM 0.1 µM 0.1 µM 25 nM 0.1 µM 0.1 µM 1 µM 0.1 µM 0.1 µM 0.1 µM 0.1 µM 0.1 µM 0.1 µM Response time (90%) < 30 sec < 30 sec < 35 sec < 65 sec < 65 sec < 65 sec < 65 sec < 65 sec < 65 sec < 65 sec < 65 sec < 65 sec < 65 sec *Stainless steel cap, 10 mm outer diameter. Stirring sensitivity for all types < 2%. Sensors must never be exposed to N2O concentrations above their working range. LR: Low Range; SR: Standard Range; IR: Intermediate Range; HR: High Range. 10