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Installation Guide for MAXIMAL models including: MaxFit FE Series Expandable Power Systems, MaxFit FE Series, Expandable Power Systems, Power Systems, MaxFit FE Power System, MaxFit11FE, MaxFit37FE, MaxFit13FE, MaxFit55FE, MaxFit33FE, MaxFit75FE, MaxFit35FE, MaxFit77FE
Altronix MAXFIT37FE | Dual Power Supply Expandable Power Sys
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DocumentDocumentMaxFit FE Series Expandable Power Systems Models Include: MaxFit11FE - 12VDC/24VDC @ 4A. - 12VDC/24VDC @ 4A. MaxFit37FE - 12VDC/24VDC @ 6A. - 24VDC @ 10A. MaxFit13FE - 12VDC/24VDC @ 4A. - 12VDC/24VDC @ 6A. MaxFit55FE - 12VDC @ 10A. - 12VDC @ 10A. MaxFit33FE - 12VDC/24VDC @ 6A. - 12VDC/24VDC @ 6A. MaxFit75FE - 24VDC @ 10A. - 12VDC @ 10A. MaxFit35FE - 12VDC/24VDC @ 6A. - 12VDC @ 10A. MaxFit77FE - 24VDC @ 10A. - 24VDC @ 10A. Installation Guide Rev. MFE2PS072319 More than just power.TM Installing Company: _______________ Service Rep. Name: __________________________________ Address: _____________________________________________ Phone #: __________________ MaxFitFE Series Overview: Altronix MaxFit Expandable Power Systems provide system designers and installers with optimum power choices and the highest levels of versatility. They provide 12VDC or 24VDC via single output power supply/ charger. Includes AC fail, low battery, and battery presence monitoring. Enclosure accommodates up to four (4) 12VDC/12AH batteries. All interconnecting equipment must be UL Listed. MaxFitFE Series Configuration Chart: Nominal DC Output Voltage Options Power Supply 1 Power Supply 2 [DC] [AUX] [DC] [AUX] 12VDC Output Range (V) 24VDC Output Range (V) 12VDC Output Range (V) 24VDC Output Range (V) 12VDC Output Range (V) 24VDC Output Range (V) 12VDC Output Range (V) 24VDC Output Range (V) Maximum Supply Current for Main and Aux. Outputs (Power Supply 1/ Power Supply 2) (A) Non Power-Limited Outputs Power-Limited Outputs Aux. Power-Limited Outputs Input Rating: 120VAC 60Hz (A) Input Fuse Rating (per eFlow Power Supply Board) Battery Fuse Rating (per eFlow Power Supply Board) Ripple Voltage (mV) Under low battery condition Altronix Model Number eFlow4NB eFlow4NB 10.113.2 10.0513.2 10.113.2 10.0513.2 4A MaxFit11FE 10.113.2 10.0513.2 20.2826.4 20.226.4 + 4A 20.2826.4 20.226.4 20.2826.4 20.226.4 eFlow4NB eFlow6NB 10.113.2 10.0513.2 10.013.2 10.0313.2 10.1MaxFit13FE 13.2 10.0513.2 20.1926.4 20.1926.4 4A + 20.2826.4 20.2- 10.026.4 13.2 10.0313.2 6A 20.2826.4 20.226.4 20.1926.4 20.1926.4 eFlow6NB eFlow6NB 10.013.2 10.0313.2 10.013.2 10.0313.2 6A MaxFit33FE 10.013.2 10.0313.2 20.1926.4 20.1926.4 + 6A 20.1926.4 20.1926.4 20.1926.4 20.1926.4 eFlow6NB eFlow102NB 10.0MaxFit35FE 13.2 10.0313.2 10.0313.2 10.0313.2 6A + 20.1926.4 20.19- 10.0326.4 13.2 10.0313.2 10A eFlow6NB eFlow104NB 10.0MaxFit37FE 13.2 10.0313.2 20.1726.4 20.2826.4 6A + 20.1926.4 20.1926.4 20.1726.4 20.2826.4 10A eFlow102NB eFlow102NB 10A MaxFit55FE 10.0313.2 10.0313.2 10.0313.2 10.0313.2 + 10A eFlow102NB MaxFit75FE 10.0313.2 10.0313.2 eFlow104NB 10A 20.1726.4 20.2826.4 + 10A eFlow104NB eFlow104NB 10A MaxFit77FE 20.1726.4 20.2826.4 20.1726.4 20.2826.4 + 10A 2 2 7 5A/250V 7.5A/32V 730 1 1 2 7 5A/250V 7.5A/32V (eFlow4NB) 10A/32V (eFlow6NB) 730 (eFlow4NB) 910 (eFlow6NB) 2 2 7 5A/250V 10A/32V 910 227 5A/250V 10A/32V (eFlow6NB) 15A/32V (eFlow102NB) 910 (eFlow6NB) 760 (eFlow102NB) 5A/250V 10A/32V 910 2 2 8 (eFlow6NB) 6.3A/250V (eFlow6NB) 15A/32V (eFlow6NB) 700 (eFlow104NB) (eFlow104NB) (eFlow104NB) 2 2 7 5A/250V 15A/32V 760 5A/250V 2 2 8 (eFlow102NB) 6.3A/250V (eFlow104NB) 15A/32V 760 (eFlow102NB) 700 (eFlow104NB) 2 2 9 6.3A/250V 15A/32V 700 - 2 - MaxiFit11FE/13FE/33FE/35FE/37FE/55FE/75FE/77FE Expandable Power Systems Installation Guide *MaxFit13FE, MaxFit33FE, MaxFit35FE, MaxFit37FE, MaxFit55FE, MaxFit75FE and MaxFit77FE: The DC output for these power supplies are not power-limited (except for eFlow4NBs in MaxFit13FE). If a powerlimited output is required in the end-product application, the DC output from the power supply must be connected to a separately Listed control unit or accessory board that provides power-limited outputs. The product(s) providing the power-limited output(s) must be listed as appropriate for the particular end-product application and wired in accordance with the products installation instructions. Class 1 wiring methods, separation of circuits, and proper fire-rated enclosures all must be considered when connecting the DC output of the power supply to the endproduct devices. The auxiliary outputs of these units are power-limited. MaxFitFE Series Features: · Input: 120VAC, 60Hz. · For output voltage and supply current refer to MaxFitFE series Configuration Chart, pg. 2. · Auxiliary Power-Limited output rated @ 1A (unswitched). · Overvoltage protection. · Built-in charger for sealed lead acid or gel type batteries. · Maximum charge current 1.54A. · Automatic switch over to stand-by battery when AC fails. Transfer to stand-by battery power is instantaneous with no interruption. · Supervised Fire Alarm disconnect (latching or non-latching) 10K EOL resistor. Operates on a normally open (NO) or normally closed (NC) trigger. · AC fail supervision (form "C" contacts). · Battery fail & presence supervision (form "C" contacts). · Low power shutdown. Shuts down DC output terminals if battery voltage drops below 71-73% for 12V units and 70-75% for 24V units (depending on the power supply). Prevents deep battery discharge. · For fuse ratings refer to MaxFitFE series Configuration Chart, pg. 2. · Green AC Power LED indicates 120VAC present. · AC input and DC output LED indicators. · Short circuit and overload protection. · Enclosure accommodates up to four (4) 12VDC/12AH batteries. Enclosure dimensions (H x W x D): 20.5" x 16.5" x 6.25" (520.7mm x 419.1mm x 158.8mm). MaxFitFE Installation Instructions: Wiring methods shall be in accordance with the National Electrical Code/NFPA 70/NFPA 72/ANSI, The Canadian Electrical Code, Part 1 and with all local codes and authorities having jurisdiction. The product must be located indoors within the protected premises. 1. Mount unit in desired location. Mark and predrill holes in the wall to line up with the top three keyholes in the enclosure. Install three upper fasteners and screws in the wall with the screw heads protruding. Place the enclosure's upper keyholes over the three upper screws; level and secure. Mark the position of the lower three holes. Remove the enclosure. Drill the lower holes and install the three fasteners. Place the enclosure's upper keyholes over the three upper screws. Install the three lower screws and make sure to tighten all screws (Enclosure Dimensions, pg. 8). 2. Connect unswitched AC power (120VAC 60Hz) to terminals marked [L, N] (Fig. 1a, pg. 5). Use 14 AWG or larger for all power connections. Secure green wire lead to earth ground. For Fire Alarm applications the outputs are "Special Applications" only. Keep power-limited wiring separate from non power-limited wiring (120VAC 60Hz Input, Battery Wires). Minimum 0.25" spacing must be provided. CAUTION: Do not touch exposed metal parts. Shut branch circuit power before installing or servicing equipment. There are no user serviceable parts inside. Refer installation and servicing to qualified service personnel. 3. Select desired DC output voltage by setting SW1 to the appropriate position (MaxFit11FE, MaxFit13FE, MaxFit33FE, MaxFit35FE and MaxFit37FE) (Fig. 2a, pg. 5). MaxFit55FE power supplies are factory set at 12VDC. MaxFit77FE power supplies are factory set at 24VDC (Stand-by Battery Specifications, pg. 5). 4. Measure output voltage before connecting devices. This helps avoiding potential damage. MaxiFit11FE/13FE/33FE/35FE/37FE/55FE/75FE/77FE Expandable Power Systems Installation Guide - 3 - 5. Connect devices or Altronix sub-assembly modules to be powered to the terminals marked [ DC +] (Fig. 1h, pg. 5). For auxiliary device connection, this output will not be affected by Low Power Disconnect or Fire Alarm Interface. Connect device to the terminals marked [+ AUX ] (Fig. 1f, pg. 5). Refer to page 2 for non power-limited applications. 6. For Access Control applications batteries are optional. When batteries are not used, a loss of AC will result in the loss of output voltage. When the use of stand-by batteries is desired, they must be lead acid or gel type. Connect battery to the terminals marked [ BAT + ] (Fig. 1g, pg. 5). Use two (2) 12VDC batteries connected in series for 24VDC operation (battery leads included). Use batteries - Casil CL1270 (12V/7AH), CL12120 (12V/12AH), CL12400 (12V/40AH), CL12650 (12V/65AH) batteries or UL recognized BAZR2 batteries of an appropriate rating. 7. Connect appropriate signaling notification devices to AC FAIL & BAT FAIL (Fig. 1b, pg. 5) supervisory relay outputs. 8. To delay AC reporting for 2 hrs., set DIP switch [AC Delay] to OFF position (Fig. 1c, pg. 5). To delay AC reporting for 1 min., set DIP switch [AC Delay] to ON position (Fig. 1c, pg. 5). Note: Must be set to ON position for Burglar Alarm Applications. 9. To enable Fire Alarm Disconnect set DIP switch [Shutdown] to ON position. (Fig. 1c, pg. 5). To disable Fire Alarm Disconnect set DIP switch [Shutdown] to OFF position. (Fig. 1c, pg. 5). 10. Trigger terminals are end of a line resistor supervised (10k Ohms). Opening or shorting trigger terminals will cause [DC] output to shutdown (Fig. 1d, pg. 5). 11. Place a jumper for non-latching FACP. A momentary short on these terminals resets FACP latching [Trigger EOL Shutdown] (Fig. 1d, pg. 5). 12. For Access Control Applications: mount UL Listed tamper switch (Altronix Model TS112 or equivalent) at the top of the enclosure. Slide tamper switch bracket onto the edge or the enclosure approx. 2" from the right side (Fig. 3a, pg. 7). Connect tamper switch wiring to the Access Control Panel input or the appropriate UL Listed reporting device. 13. Please ensure that the cover is secured with the provided key lock. Wiring: Use 18 AWG or larger for all low voltage power connections. Note: Take care to keep power-limited circuits separate from non power-limited wiring (120VAC, Battery). Maintenance: Unit should be tested at least once a year for the proper operation as follows: Output Voltage Test: Under normal load conditions the DC output voltage should be checked for proper voltage level (MaxFitFE Configuration Chart, pg. 2). Battery Test: Under normal load conditions check that the battery is fully charged, check specified voltage at the battery terminals and at the board terminals marked [ BAT +] to ensure that there is no break in the battery connection wires. Note: Maximum charge current 1.54A. Expected battery life is 5 years; however, it is recommended to change batteries within 4 years or less if necessary. - 4 - MaxiFit11FE/13FE/33FE/35FE/37FE/55FE/75FE/77FE Expandable Power Systems Installation Guide Fig. 1 - eFlow Board configuration 1i OFF --- 24V ON --- 12V ON --- DC + 5A 250V Fig. 2 ON 1h 5A 250V 10A 10A 32V 1g --- BAT + LG N AC FAIL BAT FAIL AC1 AC DELAY SHUTDOWN O N NC C NO NC C NO AC DC 1 min. enable TRIGGER EOL 2 hr. disable SUPERVISED NO GND RESET + AUX 1a 1b 1c 1d 1e 1f Power Supply Board Output Voltage Settings: OFF - 24V ON - 12V Fig. 2a --- DC + ON OFF - 24V ON - 12V Red (DC) ON ON OFF OFF Red (Bat) ON OFF LED Diagnostics: Green (AC/AC1) Power Supply Status ON Normal operating condition. OFF Loss of AC. Stand-by battery is supplying power. ON No DC output. OFF Loss of AC. Discharged or no stand-by battery. No DC output. Battery Status Normal operating condition. Battery fail/low battery. MaxiFit11FE/13FE/33FE/35FE/37FE/55FE/75FE/77FE Expandable Power Systems Installation Guide - 5 - Terminal Identification: Terminal Legend Function/Description L, N Connect 120VAC 60Hz to these terminals: L to hot, N to neutral. Do not use terminal marked [G] (Fig. 1a, pg. 5). + DC Refer to MaxFitFE Series Configuration Chart, pg. 2 (Fig. 1h, pg. 5). Trigger EOL Fire Alarm Interface trigger input from a short or FACP. Trigger inputs can be normally open, Supervised normally closed from an FACP output circuit (power-limited input) (Fig. 1d, pg. 5). NO, GND RESET FACP interface latching or non-latching (power-limited) (Fig. 1e, pg. 5). + AUX Auxiliary Power-Limited output rated @ 1A (unswitched) (Fig. 1f, pg. 5). AC FAIL NC, C, NO Indicates loss of AC power, e.g. connect to audible device or alarm panel. Relay normally energized when AC power is present. Contact rating 1A @ 30VDC (power-limited) (Fig. 1b, pg. 5). BAT FAIL NC, C, NO Indicates low battery condition, e.g. connect to alarm panel. Relay normally energized when DC power is present. Contact rating 1A @ 30VDC. A removed battery is reported within 5 minutes. Battery reconnection is reported within 1 minute (power-limited) (Fig. 1b, pg. 5). + BAT Stand-by battery connections. Maximum charge current 1.54A (non power-limited) (Fig. 1g, pg. 5). Power Supply Board Stand-by Battery Specifications eFlow4NB: Battery 7AH 12AH 40AH 65AH Access Control Applications Stand-by 30 Mins./4A* 35 Mins./4A* Over 4 Hours/4A* Over 4 Hours/4A* eFlow6NB: Battery 7AH 12AH 40AH 65AH Access Control Applications Stand-by 10 Mins./6A 30 Mins./6A* Over 4 Hours/6A* Over 4 Hours/6A* eFlow102NB: Battery 7AH 12AH 40AH 65AH Access Control Applications Stand-by 5 Mins./10A 30 Mins./10A* Over 2 Hours/10A* Over 4 Hours/10A* eFlow104NB: Battery 7AH 12AH 40AH 65AH Access Control Applications Stand-by 5 Mins./10A 30 Mins./10A* Over 2 Hours/10A* Over 4 Hours/10A* *Only these configurations can be utilized in ULC-S319 installations. MaxiFit11FE/13FE/33FE/35FE/37FE/55FE/75FE/77FE Expandable Power Systems Installation Guide - 6 - NEC Power-Limited Wiring Requirements: Power-limited and non power-limited circuit wiring must remain separated in the cabinet. All power-limited circuit wiring must remain at least 0.25" away from any non power-limited circuit wiring. Furthermore, all power-limited circuit wiring and non power-limited circuit wiring must enter and exit the cabinet through different conduits. One such example of this is shown below. Your specific application may require different conduit knockouts to be used. Any conduit knockouts may be used. For power-limited applications use of conduit is optional. All field wiring connections must be made Enclosure employing suitable gauge CM or FPL jacketed wire (or equivalent substitute). Edge of Optional battery enclosure must be mounted adjacent to the power supply via Class 1 Enclosure wiring methods. For Canadian installations use shielded wiring for all connections. Note: Refer to wire handling drawing below for the proper way to install the Tamper Switch (included) CM or FPL jacketed wire (Fig. 3b). To Access Control Panel or UL Listed Reporting Device Fig. 3 Supervisory Connections, Aux. Outputs to Devices and Fire Alarm Interface (power-limited) Fig. 3a Input 120VAC, 60Hz (non power-limited) A ACM8(CB), ACMS8(CB) ACM4(CB), LINQ8PD(CB), B PD4UL(CB), PD8UL(CB), MOM5, PDS8(CB), VR6 C PD16W(CB) D NetWaySP3B, NetWay4EB, NetWaySP4B, NetWaySP8B RESET SUPERVISED BAT FAIL AC FAIL +AUX- TRIGGER EOL NO GND NC C NO NC C NO L G N AC DC AC1 Battery (non power-limited) DC Output (non power-limited) Power Supply/ Charger - BAT + - DC + Tamper Switch A D B C Optional Rechargeable Stand-by Battery for UL294 Applications Note: 12V batteries are required for ULC-S319 installations. BAT FAIL AC FAIL NC C NO NC C NO L G N AC DC AC1 Power Supply/ Charger A B C Battery (non power-limited) DC Output (non power-limited) TRIGGER EOL NO GND SUPERVISED RESET +AUX- - BAT + - DC + Fig. 3b - 7 - Incorrect Wire Handling External Jacketed Shield Wire Insulation Solid Copper Conductors Correct Wire Handling Pull back external jacketed shield approx. 1/2". CAUTION: When power supply board is set for 12VDC use only one (1) 12VDC stand-by battery. Connect red battery lead to the terminal marked [+ BAT] and to the [positive (+)] terminal of the battery. Connect black battery lead to terminal marked [BAT ] and to the [negative ()] terminal of the battery. Keep power-limited wiring separate from non power-limited. Use minimum 0.25" spacing. 12AH Rechargeable batteries are the largest batteries that can fit in this enclosure. An external battery enclosure must be used if using the 40AH or 65AH batteries. MaxiFit11FE/13FE/33FE/35FE/37FE/55FE/75FE/77FE Expandable Power Systems Installation Guide MaxFit Enclosure Dimensions (approximate): 20.5" x 16.5" x 6.25" (520.7mm x 419.1mm x 158.8mm) 1.25" (31.8mm) 7.00" (177.8mm) 7.00" (177.8mm) 1.25" (31.8mm) 1.25" (31.8mm) 1.50" (38.1mm) 6.25" (158.8mm) 1.25" (31.8mm) 0.569" (14.5mm) 0.75" (19.1mm) 16.50" (419.1mm) 1.25" (31.8mm) 1.00" (25.4mm) 1.25" (31.8mm) 1.50" (38.1mm) 8.75" (222.3mm) 8.75" (222.3mm) 20.50" (520.7mm) 8.75" (222.3mm) 8.75" (222.3mm) 1.50" (38.1mm) 1.25" (31.8mm) 1.50" (38.1mm) 1.25" (31.8mm) 1.25" (31.8mm) 7.00" (177.8mm) 7.00" (177.8mm) 1.25" (31.8mm) 1.25" (31.8mm) Altronix is not responsible for any typographical errors. 140 58th Street, Brooklyn, New York 11220 USA | phone: 718-567-8181 | fax: 718-567-9056 website: www.altronix.com | e-mail: info@altronix.com | Lifetime Warranty IIMaxFit Expandable 2 PS Series F24U MEMBER - 8 - MaxiFit11FE/13FE/33FE/35FE/37FE/55FE/75FE/77FE Expandable Power Systems Installation Guide