Raychem TCONTROL-05 Panel Mounted Regulator

1. Introduction

1.1 Safety Instructions

General: This notice contains instructions to ensure your safety and prevent material damage. Instructions are supported by pictograms. Read this notice before putting the device into operation and keep it accessible. Do not perform any manipulations that could compromise your warranty if you encounter difficulties during commissioning.

Warning Symbols:

• WARNING! (Exclamation mark in triangle): Non-compliance or imprecise observance of instructions can cause personal injury or death by electrocution.
• ATTENTION! (Exclamation mark in circle): Signals that inadequate measures can cause material damage or data loss.
• ATTENTION! (ESD symbol): Signals that inadequate measures for components can lead to destruction by electrostatic discharge (ESD). Use ESD-approved packaging for returns.
• READ THE DOCUMENTATION! (Information symbol): Signals that the device documentation must be respected to recognize potential risks and necessary precautions.
• REMARK! (Information symbol): Refers to important information about the product, handling, or related applications.
• RENVOI! (Arrow symbol): Refers to additional information in other sections, chapters, or notices.
• SUPPLEMENTARY INFORMATION! (Book symbol): Used in tables to signal additional information after the table.
• WASTE DISPOSAL! (Trash can symbol): This device and batteries must not be disposed of in household waste. Please treat them with respect for the environment.

1.2 Proper Use

The device is designed for industrial environments as specified in the technical characteristics. Any other use is considered non-compliant. The device is manufactured according to applicable standards and directives. Improper use may cause personal injury or material damage. The device must only be used:

• In accordance with its intended purpose.
• Under impeccable safety conditions.
• In compliance with the provided technical documentation.

Even with appropriate use, the device can pose an application-related hazard due to incorrect settings or lack of safety devices.

1.3 Personnel Qualification

This document provides information for the intended use of the described modules. It is intended for technically qualified personnel with specialized training in automation. Correct interpretation and application of safety advice and warnings in the technical documentation are prerequisites for safe installation and operation.

1.4 Material Reception, Storage, and Transport

1.4.1 Delivery Check

• Verify packaging and contents are intact.
• Check delivery completeness against the delivery note and order.
• Immediately report any damage to the supplier.
• Keep damaged parts until clarified with the supplier.

1.4.2 Storage and Transport Advice

• Store the device in a dry, clean place, respecting ambient conditions.
• Transport the device avoiding shocks.
• The original packaging offers optimal protection.

1.4.3 Material Return

For repair, return the device clean and complete using original packaging.

Protection Against Electrostatic Discharge (ESD)

To prevent ESD damage, handle, pack, and store electronic modules/components in a protected environment. Refer to EN 61340-5-1 and EN 61340-5-2 for protection measures. Use conductive plastic packaging for sensitive components. Chemelex is not liable for ESD damage.

1.4.4 Waste Disposal

Device Disposal: After use, the device or replaced parts must not be thrown in the bin. They are made of recyclable materials. Dispose of the device and packaging materials in an environmentally friendly manner according to regulations.

Packaging Material Disposal: All packaging material is fully recyclable (cardboard, paper, plastic film, and bag).

1.5 Device Identification

1.5.1 Nameplate

The nameplate is affixed to the device and contains important information such as:

1.5.2 Order References

The order reference uniquely characterizes a catalog item and is important for communication. The serial number includes the production date (year/week). For example, F-Nr = 0070033801217480006, where digits 12, 13, 14, and 15 indicate week 48 of 2017.

The order reference is composed of:

• (1) Base Type: e.g., Type 702111 (format 116: 48 x 48 mm) with 1 analog input, 2 digital inputs, 2 relays, 1 digital output, timer, ramp, and program functions.
• (2) Execution: Standard or customer-specific configuration.
• (3) Option 1: Non-affected, 1 relay, or 1 digital output 0/14 V, or RS485 port.
• (4) Option 2: Non-affected, 1 relay, 1 digital output 0/14 V, or 1 analog output.
• (5) Option 3: Non-affected.
• (6) Option 4: Non-affected.
• (7) Power Supply: 110 to 240 V AC or 20 to 30 V AC/DC.
• (8) Options: No option, mathematical/logical module, structured text.

Example order code: 702114 / 8 - 4 3 5 6 - 23 / 214

1.5.3 Material Supplied

• 1 device in the ordered execution.
• 1 brief notice.
• 1 fixing frame.

1.5.4 Accessories

• Programme Setup software.
• USB cable (Type A to Micro-B, 3m).
• Symmetrical rail fixing for Type 702111.

1.6 Summary Description

The regulator series consists of five universal, freely configurable compact regulators in various DIN formats for controlling temperature, pressure, and other process variables. They feature simple, clear controls, two 18-segment LCD displays for process values and parameters, individual display elements for output status, manual mode, ramp, and timer functions. Four touch-sensitive keys allow operation. The devices are protected to IP65 for use in harsh environments. Depending on the hardware, they can function as 2-point, 3-point, or proportional controllers. Base execution includes auto-optimization, ramp, programmer, manual mode, limit value monitoring, digital inputs, and an intervention counter. Optional features include mathematical/logical functions and user-created applications via structured text (ST code). Configuration is user-friendly using the Setup program (including ST editor). No external power supply is needed for USB configuration.

1.7 Synoptic

The synoptic diagram illustrates the device's inputs and outputs:

• Inputs: Universal analog input, binary input (potential-free contact) or digital output (0/14 V), digital input (potential-free contact), relay (changeover), relay (changeover), Setup Interface (USB powered), Power Supply (AC 110-240 V or AC/DC 20-30 V).
• Outputs: Option 1 (Relay, 0/14 V digital output, RS485 interface), Option 2 (Relay, 0/14 V digital output, 0(2)-10 V / 0(4)-20 mA analog output).

1.8 Device Types

Type 702110 (format 132) is shown with an example display.

1.9 Available Technical Documentation

In addition to this brief notice, the following documents are available as PDF files:

• Commissioning Notice
• Interface Description (Modbus)
• ST Editor Notice

2. Mounting

2.1 Mounting Instructions

WARNING! The device must not be used in explosion-risk zones.

• The device must only be used outside of explosive atmospheres.

Mounting Location

The device is designed for mounting in a cut-out of a control cabinet panel. The front and housing have different protection ratings (see Technical Characteristics).

Climatic Conditions

Ambient temperature and relative humidity at the mounting location must comply with the technical specifications. Aggressive gases and vapors shorten the device's lifespan. The mounting location must be free of dust, flour, and suspended matter.

Mounting Position

The mounting position is arbitrary. The maximum permissible ambient temperature applies only to vertical display orientation.

Technical Characteristics

Refer to chapter 5 "Technical Characteristics", Page 25.

2.2 Cleaning

The front of the device (flush keys) can be cleaned with standard detergents.

ATTENTION! The front is not resistant to aggressive acids and alkalis, scouring agents, or high-pressure cleaning. Use only suitable products.

2.3 Dimensions

The TCONTROL-05 has dimensions of 77.9 mm width, 48 mm height, and 44.5 mm depth. The panel cut-out according to CEI 61554 is 48 mm x 48 mm, with minimum edge spacings of 15 mm horizontally and 30 mm vertically for side-by-side mounting.

2.4 Mounting on Symmetrical Rail

Special fixing elements for symmetrical rail (35 mm, DIN EN 60715) are available as an option. This includes a base plate fixed to the rail and a device support. Follow these instructions:

1. Place the base plate onto the symmetrical rail from above and press down until it clicks.
2. Place the fixing frame (supplied with the device) into the device support from the front.
3. Place the device (without control panel gasket) into the device support from the front and secure it with the fixing frame. Ensure sufficient fixation.
4. Perform electrical connection. For easier connection, the device support can be hooked vertically from its lower part into the base plate (connection terminals at the top). It is also possible to hook the device support horizontally so that the connection terminals are accessible from the front. After connection, remove the device support from this position.
5. Place the device support with its rear notches into the lateral recesses of the base plate and press down until it clicks.

2.5 Mounting in Control Panel

1. Place the device into the panel cut-out from the front, ensuring the gasket is correctly positioned.
2. Push the fixing frame from behind the panel onto the device body and press with the springs against the back of the control panel until the notches engage in the provided slots, ensuring sufficient fixation.

ATTENTION! Front and housing have different protection ratings! IP65 protection (front) is guaranteed only with a uniformly adhering gasket. Use the fixing frames and/or the two fixing elements as described and ensure uniform fixation.

3. Electrical Connection

3.1 Installation Instructions

Personnel Requirements

• Interventions on the device and electrical connection must be performed by qualified personnel only.
• Before connecting/disconnecting cables, ensure the person is electrostatically discharged (e.g., by touching grounded metal parts).

Cables, Shielding, and Grounding

• Follow VDE 0100 and relevant regulations for cable selection, installation, and connection.
• Observe special instructions regarding cable heat resistance (see connection diagram).
• Separate input, output, and power supply cables; do not run them parallel.
• Twist and shield sensor and interface cables. Keep them away from current-carrying components or cables.
• For temperature sensors, ground the shielding on one side within the control cabinet.
• Do not loop grounding cables; lead them separately to a common ground point in the control cabinet. Keep cables as short as possible. Ensure proper equipotential bonding.

Electrical Safety

• The device is intended for mounting in control cabinets or installations. Fuse protection should not exceed 20 A. Disconnect the device (all poles) for maintenance or repair.
• The relay load circuit can be powered by dangerous voltage (e.g., 230 V). Disconnect power during mounting/dismounting and electrical connection.
• To prevent relay contact destruction from external short circuits, protect the load circuit with fuses according to the maximum permissible output current.
• The device must not be installed in explosion-risk zones.
• Improper installation or misadjusted values can affect the process. Ensure independent safety devices (e.g., pressure relief valves, temperature limiters) are present. Adjustments must be made by qualified personnel, following safety guidelines.

Additional Warnings

• Electromagnetic compatibility complies with specified standards.
• Generally, follow instructions on galvanic separation.

Interface Setup

The USB Setup interface is not intended for permanent connection. Always disconnect the USB cable after using the Setup software.

3.2 Connection Elements

The device has connection terminals for a 48 mm x 48 mm dimension.

3.3 Connection Diagram

ATTENTION! Under unfavorable conditions, the temperature at the terminals can exceed 60°C, potentially damaging cable insulation. Use cables rated for at least 80°C.

REMARK! An individual connection diagram corresponding to the ordered execution is affixed to the housing.

3.3.1 Analog Input

The analog input execution is identical for all types. Supported sensors/signals include Thermocouples (Fe-CuNi, Cu-CuNi, NiCr-Ni, NiCr-CuNi, NiCrSi-NiSi), Pt10Rh-Pt, Pt13Rh-Pt, Pt30Rh-Pt6Rh, W5Re-W26Re, W3Re-W25Re, W5Re-W20Re, Chromel®-Copel, Chromel®-Alumel®, resistance/potentiometers, and rheostats. Voltage (0(2)-10 V DC) and current (0(4)-20 mA) signals are also supported.

3.3.2 Digital Inputs

Digital input execution is identical for all types. Input 1 is for a potential-free contact (alternative to digital output 3). Input 2 is for a potential-free contact (only if analog input is not configured for 0(2)-10 V).

3.3.3 Analog Output

For types 702111 to 702114, Output 5 supports Option 2: DC 0/2 to 10 V or DC 0/4 to 20 mA (configurable).

3.3.4 Digital Outputs

3.3.5 RS485 Port

Option 1 (alternative to digital output 4): RxD/TxD+ (terminal 11), RxD/TxD- (terminal 12).

3.3.6 Power Supply

Versions: AC 110 to 240 V (L1/L+, N/L-) and AC/DC 20 to 30 V (L1/L+, L-/N/L-).

REMARK! For configuration with Setup software, no separate power supply is needed as the device is powered via USB. For formats 108H, 108Q, or 104, standard digital outputs are active, and optional digital outputs are deactivated.

3.4 Galvanic Separation

The diagram shows galvanic separation for various inputs and outputs. Test voltages are according to EN 61010-1:2011-07. For Type 702110 (format 132), test voltage is 3000 V. Functional galvanic separation is for SELV or PELV circuits.

ATTENTION! No galvanic separation between measurement input and USB interface. Avoid USB connection if the sensor is earth-grounded, even if the PC is grounded.

The device is configured, parameterized, and controlled via four front keys. The available Setup program allows easy computer configuration. Some functions require the Setup program. Parameters are organized in different, lockable levels to prevent accidental or unauthorized manipulation.

4. Control

4.1 Display and Control

The TCONTROL-05 features two 18-segment LCD displays:

• Display 1 (White): Shows actual values, menu points, parameters, and text.
• Display 2 (Green): Shows setpoint, menu points, parameters, and text. Displays "OK" when exiting Edit mode with modifications.
• Activity Indicator: Shows ramp/program function, timer, or manual mode status.
• Digital Output Status: Yellow indicator for active digital outputs.

Key Functions:

• (5) Up: Increases value, selects previous menu point/parameter, or increases setpoint in base mode.
• (6) Down: Decreases value, selects next menu point/parameter, or decreases setpoint in base mode.
• (7) Back: Returns to the previous menu level, exits Edit mode without saving, or is configurable in base mode.
• (8) Menu/OK: Calls the main menu, enters sub-menu/level, enters Edit mode, or exits Edit mode with saving.

Icons (Activity Displays)

Key Functions and Combinations

4.2 Language Selection

Upon first power-up, the user can validate the displayed language (flashing) with "OK" or select another language using "Up"/"Down" keys, then validate with "OK". To allow other users to select the language, the configuration parameter "Language selection enabled" must be set to "Yes" (Configuration > System Data). After language validation, this parameter is automatically set to "No". Device text language can be changed anytime in configuration settings.

4.3 Error Messages

^a Depending on the signal type (sensor); see "Technical Characteristics".

4.4 Additional Information

Detailed information on configuration and device operation can be found in the commissioning notice, interface description (Modbus), and ST editor notice. Refer to section 1.9 "Available Technical Documentation".

Ethernet Interface (Option): Ethernet interface settings are made using the Lantronix CPR Manager software. On-device or Setup software configuration is not required. Further information is available in the Modbus interface description.

5. Technical Characteristics

5.1 Analog Input

Thermocouples

The document lists various thermocouple types (Fe-CuNi, Cu-CuNi, NiCr-Ni, NiCr-CuNi, NiCrSi-NiSi, Pt10Rh-Pt, Pt13Rh-Pt, Pt30Rh-Pt6Rh) with their corresponding Type, Norm, ITS standard, measurement range, and precision.

Resistance Sensors

Details for Pt100, Pt1000, and KTY sensors are provided, including connection type (2/3 wires), ITS standard, measurement range, precision, and measuring current.

Rheostat and Resistance/Potentiometer

Specifications for Rheostats and Resistance/Potentiometers are given, including measurement range, precision, measuring current, ambient temperature influence, connection type, and line resistance.

Tension, Current (Normalized Signals)

Specifications for voltage (0-10 V, 2-10 V) and current (4-20 mA, 0-20 mA) signals are provided, including measurement range, precision, and input resistance/load voltage.

5.2 Digital Inputs

Input for Dry Contact: Closed contact: input active (R_on < 1 kΩ). Open contact: input inactive (R_off > 50 kΩ). Sampling cycle: 150 ms.

5.3 Analog Output

• Voltage: Output signal DC 0(2) to 10 V, load resistance > 500 Ω.
• Current: Output signal DC 0(4) to 20 mA, load resistance < 450 Ω.
• Precision: ≤ 0.5%.
• Ambient Temperature Influence: ≤ 150 ppm/K.

5.4 Digital Outputs

• Relay (changeover): Cut-off power max. 3 A at 230 V AC or 30 V DC (ohmic load). Contact life: 150,000 cycles at nominal load, 350,000 cycles for 1 A.
• Relay (changeover) with higher life: Cut-off power max. 3 A at 230 V AC (ohmic load). Contact life: 300,000 cycles at nominal load, 1,500,000 cycles for 1 A.
• Digital Output: Signal DC 0/14 V ± 15%. Current max. 20 mA per output (at 14 V nominal). Min. 10 ms switching time.
• Relay PhotoMOS®: Cut-off power max. 200 mA at 30 V AC or 45 V DC, short-circuit insensitive.

5.5 Interfaces

• USB Peripheral: Connector Type: Micro-B (female). Speed: Low-Speed, Full-Speed. Max. Cable Length: 5 m.
• RS485: Baud Rate: 9600, 19200, 38400, 115200. Data Format: 8/1n, 8/1e, 8/1o, 8/2n. Protocol: Modbus RTU slave.
• Ethernet: Connector Type: RJ45 (female). Transmission Speed: 10 Mbit/s, 100 Mbit/s. Protocol: TCP/IP, DHCP; Modbus-TCP, Modbus-RTU/ASCII via TCP, slave.

5.6 Display

18-segment LCD Displays:

• TCONTROL-05: Top display height: 12.3 mm, Bottom display height: 5.9 mm.
• Color: Upper line: white; Lower line: green.
• Position including decimals: Upper line: 4; Lower line: 8.
• Decimals: 0, 1, 2, 3, or automatic (configurable).

5.7 Electrical Characteristics

• Power Supply: 110 to 240 V AC (+10/-15%), 48 to 63 Hz; 20 to 30 V AC/DC, 48 to 63 Hz.
• Electrical Safety: According to EN 61010, Protection Category II up to 300 V, Pollution Degree 2.
• Protection Class: I (internal isolation relative to SELV circuits).
• Power Consumption: Max. 4.1 W (110-240 V AC); Max. 3.7 W (20-30 V AC/DC).
• Electrical Connection: Rear spring terminals (Push-in technology).
• Wire Section: Min. 0.2 mm², max. 1.5 mm² (solid or stranded, without ferrule); Max. 1.5 mm² (stranded with synthetic ferrule); Max. 0.75 mm² (stranded with synthetic ferrule).
• Stripped Length: 8 mm.

5.8 Environmental Influences

• Ambient Temperature: Storage: -30 to +70°C; Operation: -10 to +55°C.
• Altitude: Max. 2000 m above sea level.
• Climatic Conditions: According to EN 60721-3 with extended temperature range. Climatic resistance: ≤ 90% relative humidity, non-condensing (Storage: Class 1K2; Operation: Class 3K3).
• Mechanical Conditions: According to EN 60721-3 (Storage: Class 1M2; Transport: Class 2M2; Operation: Class 3M3).
• Electrical Compatibility (EMC): According to EN 61326-1. Emission: Class A - Industrial Use Only. Immunity: Industrial standards.

5.9 Housing

• Housing Type: Synthetic material for panel mounting (CEI 61554, indoor use).
• Front Face: Synthetic material with touch-sensitive keypad.
• Control Panel Thickness: 1 to 10 mm.
• Housing Fixing: Using the fixing frame and/or the two supplied fixing elements.
• Position of Use: Arbitrary.
• Protection Rating: IP65 on front, IP20 on rear (according to EN 60529).
• Weight: Max. 120 g.

^a Maximum permissible ambient temperature is valid only for mounting with vertical display orientation.

6. China RoHS

Product Group: 702110, 702111, 702112, 702113, 702114.

China EEP Hazardous Substances Information:

This table is prepared in accordance with SJ/T 11364. 'o' indicates that hazardous substances are below the GB/T 26572 limit. 'X' indicates that hazardous substances exceed the GB/T 26572 limit in at least one homogeneous material.