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User Manual for nilfisk food models including: BF 16-2-P, BF 24-3-P, BF 32-4-P, BF 40-5-P, BF 48-6-P, Control Panel for Multi Booster Units
All documents: Hybrid-P Multi Booster - Nilfisk Food
File Info : application/pdf, 20 Pages, 1.21MB
DocumentDocument07-2022 Software Manual Control Panel for Multi Booster Units Models: BF 16-2-P BF 24-3-P BF 32-4-P BF 40-5-P BF 48-6-P EN Software Manual ............................................ 1-18 1 1. DESCRIPTION 3 2. DISPLAY LAYOUT 4 3. MODES 5 3.1 Power On 5 3.2 Standby 5 3.3 Run Mode 6 3.3.1 Multi Booster with high and low pressure 6 3.4 Power Off 7 3.5 Error / Warning 7 4. CONTENT OF MAIN- AND SUBMENUS 8 5. OVERVIEW OF MAIN- AND SUBMENUS 9 5.1 Content of the Info menu 10 5.2 Content of the Errors menu CAUSE & REMEDY 11 5.2.1 Error List 11 5.3 Content of the Setup sub menu Settings 13 5.4 Content of Setup menu 14 5.4.1 Submenu Language & Units 16 5.4.3 Submenu Supply tank 16 5.4.4 Submenu Communication 16 5.4.5 Submenu Settings 17 5.4.6 Submenu Installation 17 5.4.7 Submenu Reset 18 5.5 Content of Readings 18 2 1. Description This software manual describes the operation of the control panel of the Multi Booster unit. The Multi Booster unit is operated via the control panel (see below illustration). 1. OFF Button (1) switches OFF the unit. 5 4 2. ON/STANDBY 2 Button (2) switches ON the unit. 3. ERROR 3 Error light indicator (3). 1 4. NAVIGATION BUTTONS The four "arrow" navigation buttons (4) are used for navigation in the display menu. Pressing the "OK" button activates the menu and confirms any activity displayed. 5. DISPLAY 3 2. Display layout (1) Example: ER Standard pressure: 25 bar (2) Standard ERA + OK - pressure: 25 bar (1) When switched on the display will show an arrow symbol in the top right corner equivalent to the active navigation buttons on the control board. The arrows illustrate that it is possible to scroll up and down between the menus. Scrolling to the right makes it possible to enter a value. Set the value scrolling up (+) or down (-) to set the value higher or lower accordingly. Confirm by pressing ok. (2) A letter combination for easy reference in connection with service work will appear in the top right corner of the display. 4 3. Modes 3.1 Power On The very first time the unit is switched on, we recommend setting date and time in the Setup menu, settings, display EP. If date and time is not set, date and time will count from the pre-set default date and time. Note: Battery back up (time and date is saved). Date & time 2006-01-01 EP 12:00 Set date and time using navigation buttons. Set date & time 2006-01-01 12:00 Confirm by pressing OK button. 3.2 Standby The start up display will look as below. HP NILFISK LP MB 12:00:00 The unit is ready for operation and will start up either by means of flow or by pressure loss depending on settings (For further information on how to start up, see "settings" sub-menu "EY". 5 3.3 Run Mode 3.3.1 High and low pressure The following screen displays will appear when the unit is in Run Mode. SP HIGH (25 bar) P=0 BAR T=0 °C Screen display for High pressure unit in Run Mode. Scroll down to return to STANDARD pressure. HP SP STANDARD (25 bar) P=0 BAR T=0 °C SP LOW (12 bar) P=0 BAR T=0 °C Screen display STANDARD pressure. Scroll up to choose HP and scroll down to choose LP. Screen display for Low Pressure unit in Run Mode. Scroll up to return to STANDARD pressure. Please note that the Booster will remain in HIGH or LOW pressure Run Mode until otherwise is selected. The outlet pressure is set by means of the 3 predefined pressures "High", "Standard" and "Low". This feature allows fast change of pressure, without having to enter the "settings" menu. For setting of the "high and low pressure" see "settings" menu E2, EA,ES. 6 3.4 Power Off When the unit is off, the display will only show a small dot in the top right corner. In Off mode it is possible to access all menus without the pump running by pressing the OK button on the panel. Dot is equivalent to the OK confirm button on the panel. System will not start up, when in "power off" mode. 3.5 Error/Warning In case of an error, the red triangle will flash, and the unit will automatically switch to a new pump. Press the OFF button to switch of unit and reset the error. If the error remains when the unit is switched ON again, please scroll right to see current error. If all pumps is in error, the display will show "ERROR" ERROR In case of a warning, "WARNING" will appear on the display screen. When a warning is detected the machine will either stop or run with limited performance until the cause of the warning has been improved (eg. inlet pressure). WARNING To see further error/warning list and possible cause and remedy go to section 5.2. 7 4. Content of Main- and Submenus The control panel contains the below main menu screen displays. Scroll between the menus using the navigation buttons. Each main menu contains submenus which will be described subsequently. A i Info In the "info" menu, you will be able to see information like eg. SW version, contact information on service (require that this is setup), counters etc. B Errors The Error menu allows you to see all saved errors, covering the last 999 incidents. C Setup R Readings The Setup menu is password protected. In the Setup menu you can change basic settings, which influences on the systems performance. (this should only be done by authorized personnel) In the "Readings" menu, real time data, like pump output pressure, water temperature, inlet pressure etc. can be displayed. 8 5. Overview of Main- and Submenus 1. Info (A) 1 Counters total (AA) 2 Counters trip (AB) 3 Service center(AD) 4 Machine info (AE) 2. Errors (B) 3. Setup (C) (default password 6802) 1 Password (CA) 2 Settings (E) Post run time (ED) Dry run level (EE) Standard pressure (ER) High pressure (EA) Low pressure (EB) Startup method (EY) Pressure start level(EX) * Startup delay (EW) * Quick Start level (EC) Auto off delay (EZ) Accelleration ramp (EU) Date & Time (EP) Service text (EJ) Inverter power (EO) Backlight intensity (EI) Display contrast (EV) User password (EL) Standard settings (EK) 3. Languages & units (F) Language (FA) Units (FB) 4. Supply Tank (H) Tank control OFF (HA) LLA Detect Delay (HB) 5. Communication (I) Firmware Upgrade by cable (IC) Firmware Upgrade by infrared (ID) 6. I/O Settings (J) Output 1 (JA) Output 2 (JB) Input (JC) 7. Installation (K) Install password (KA) 8. Resets (D) Reset trip counters(DA) 4. Readings (R) Pump state (RA) Outlet pres. (RB) Water temp (RC) Supply pressure (RD) Flow Status (RF) Firmware Version (RI) * Depending of other menus 9 5.1 Content of the Info menu Please note that the Info menu is only for display all data must be typed in via the setup menu! A i Info AA Counters total TOTAL AAA Power 0kWh Hours 0h Displays accumulated consumption of power and operation hours. AB Counters trip AD Service center TRIP ABA Power 0kWh Hours 0h SERVICE ADA Enter TEXT HERE Displays accumulated consumption of power and operation hours.To reset the trip counter go to the setup menu. Displays name and tel. no. of service technician. AE Machine info INFO AEA SW ID: 5.15 5.14 HW ID: BF16 CT ID: 2.00 Displays Software version and Pump size, machine configuration and controller software version /ID. This display view is only ment as an example, SW ID and CT ID shows the current SW version. . 10 5.2 Content of the Errors menu CAUSE & REMEDY Example of Error log screen display: All error occurrences will be stamped with date and time. E indicates Error number. P indicates Pump number. E0\P1 2006-01-01 C1 Inverter Error BA 12:00 E0\P1 2006-01-01 C1 Inverter Error BA 12:00 The error log stores up to 1000 occurrences. When max. memory is reached, the errors will be deleted according to "First in First out" principle. 5.2.1 Error List Error Cause Remedy C1 Inverter Error 1. Frequency inverter in error state 1. Switch off the power on the service switch. Wait 180 sec. Switch on the unit again. If error still oc- curs, please contact your Service technician. C2 Low Supply 1. Insufficient water supply Pressure 1. Secure sufficient water supply pressure. 2. Check inlet filter for impurities/rinse filter 3. Contact your Service technician C3 High Water Temp. 1. Water pump top temperature is above 80° 1. Lower the inlet water temp. (max 70°C) 2. Water consumption is too low (pump col- 2. Secure sufficient water consumption umn has been overheated) 3. Contact your Service technician C4 High Motor Temp. 1. Insufficient cooling of motor 2. The ambient temperature is above 40° 1. Secure that all air channels are open and not blocked by impurities 2. Lower ambient temperature C5 High Supply 1. Water inlet temperature is above 70° Temp. 1. Lower the water temp. (max 70°C) 2. Contact your Service technician C6 Low Sensor 1. Voltage supply for sensors too low Supply Voltage 1. Press "off" button 2. If error reoccurs, contact our Service technician C7 No Response 1. No communication between display and Error ctrl control board 1. Switch off the power on the service switch. Wait 180 sec. Switch on the unit again. If error still oc- curs, please contact your Service technician. C8 Low Tank Level 1. Insufficient water supply 2. Water supply valve not open 1. Check correct water supply 2. Secure suffcient air supply to valve 3. Contact your Service technician C9 High Tank Level 1. Water supply valve not closed 1. Secure sufficient air supply to the valve. 2. Contact Service technician C10 Tank comm. 1. Communication failure on tank control Error board 1. Contact Service technician C11 Warning Cri. Inlet press. 1. Insufficient water supply 2. Booster will return to standby mode after 20 sec. If this error occurs 3 times within 20 min. Error C2 occurs. 1. Secure suffcient water supply or reduce consumption 2. Check inlet filter for impurities/rinse filter 3. Contact your Service technician C12 No response 1. No communication between display and Error lenze frequency inverter 1. Switch off the power on the service switch. Wait 180 sec. Switch on the unit again. If error still oc- curs, please contact your Service technician. C13 Warning Low inlet press. 1. Insufficient water supply. The machine will keep on working as always, but the maximum speed of the pump will be reduced until sufficient inlet pressure is present. 1. Secure sufficient water supply or reduce consuption 2. Check inelt filter for impurities/Rinse filter 11 C14 Warning leakage start 1. Booster start condition changed to flow, due to leakage in pipe C15 Checksum 1. Software version in display and controller Mismatch error board not the same. C20 Low Sensor Signal P-Pumptop C21 Low Sensor Signal T-Pumptop C22 Low Sensor Signal P-Inlet C23 Low Sensor Signal T-Inlet C24 Low Sensor Signal block C25 Low Sensor Signal flow 1. Pressure signal from pumptop sensor, out of range 1. Temparature signal from pumptop, sensor, out of range 1. Pressure signal form inlet sensor, out of range 1. Temperature signal from inlet sensor, out of range 1. Signal from block sensor, out of range 1. Signal from flow sensor, out of range C30 High Sensor 1. Pressure signal from pumptop sensor, out Signal P-Puump- of range top C31 High Sensor 1. Temperature signal from pumptop sensor, Signal T-Pump- out of range top C32 High Sensor 1. Pressure signal from inlet sensor, out of Signal P-Inlet range C33 High Sensor 1. Temperature signal from inlet sensor, out Signal T-Inlet of range C34 High Sensor 1. Signal from block sensor, out of range Signal block C35 High Sensor 1. Signal from flow sensor, out of range Signal flow C40 Sensor Load 1. Supply voltage for pumptop sensor too Pumptop Sensor low. 2. Pumptop sensor using too much current C41 Sensor Load 1. Supply voltage for inlet sensor too low Inlet sensor 2. Inlet sensor using too much current C42 Sensor Load 1. Supply voltage for block sensor too low Block sensor 2. Block sensor using too much current C43 Sensor Load 1. Supply voltage for flow sensor too low Flow sensor 2. Flow sensor using too much current C45 Inverter Module temp. 1. Water consumption too high 2. Ambient temperature too high C46 Inverter Board temp. 1. Water consumption too high 2. Ambient temperature too high 3. Load at board high 1. Check for leakage in pipe system. 2. Press "off" button 3. If error reoccurs, contact your Service technician 1. Switch off the power on the service switch. Wait 180 sec. Switch on the unit again. If error still occurs, please contact your Service technician. 1. Press "off" button 2. If error reoccurs, contact your Service technician 1. Press "off" button 2. If error reoccurs, contact your Service technician 1. Press "off" button 2. If error reoccurs, contact your Service technican 1. Press "off" button 2. If error reoccurs, contact your Service technican 1. Press "off" button 2. If error reoccurs, contact your Service technican 1. Press "off" button 2. If error reoccurs, contact your Service technician 1. Press "off" button 2. If error reoccurs, contact your Service technician 1. Press "off" button 2. If error reoccurs, contact your Service technician 1. Press "off" button 2. If error reoccurs, contact your Service technician 1. Press "off" button 2. If error reoccurs, contact your Service technician 1. Press "off" button 2. If error reoccurs, contact your technician 1. Press "off" button 2. If error reoccurs, contact your Service technician 1. Press "off" button 2. If error reoccurs, contact your Service technician 1. Press "off" button 2. If error reoccurs, contact your Service technician 1. Press "off" button 2. If error reoccurs, contact your Service technician 1. Press "off" button 2. If error reoccurs, contact your Service technician 1. Lower the load for inverter 2. Lower the ambient temperature 1. Lower the load for inverter 2. Lower the ambient temperature 3. Lower the load at board 12 5.3 Content of the Setup sub menu Settings The Setup Main menu contains the below submenus, which will be described subsequently. C Setup CA Password 0000 E S Settings F L Languages & units H Supply tank I PC Communication J I/O Settings K Installation D R Reset 13 5.4 Content of Setup menu CA Password 0000 E S Settings ED Post run Time: 20 sec. Password Note: Default user password is 6802. Enter the settings menu to change the default password. To avoid unintended access to the system the technician can insert a blocking preventing access to the password controlled menus. EE Dry run level: 0.5 bar ER Standard pressure: 25 bar EA High pressure: 25 bar EB Low pressure: 12 bar EDA Post run Time: 20 sec. + OK Set Post run time. - EEA Dry run level: 0.5 bar + Set dry run level. OK - Standard ERA + OK - pressure: 25 bar EAA High pressure: 25 bar + Set high pressure. OK - EBA Low pressure: 12 bar + Set low pressure. OK - EY Startup Method: Pressure EX Pressure Start Level: 8 bar EW Startup Delay:10 sec EC Quick start level: Off EYA + OK - Set Startup Method: Pressure EXA + OK - Set Pres. Start Level: 8 bar EWA + OK - Set Startup Delay: 10 sec. Quick start level: Off ECA + OK - 14 EZ Autooff Delay:OFF EU Accelleration Ramp: 3 sec EZA Set auto off Delay: OFF + OK - Set standard pressure. Set Acc. EUA + OK - Ramp: 3 sec Date & time 2006-01-01 EP 12:00 Set date & time 2006-01-01 12:00 Set date and time SERVICE EJ Enter TEXT HERE EO Inverter power: 11000W EI Backlight intensity: 75 % SERVICE EJA + OK - Enter TEXT HERE Enter name and tel. no of service techn. EOA Inverter power: 11000W + OK - Set rated power of frequency inverter EIA Backlight intensity: 75 % + OK - Set the backlight intensity. EV Display Contrast:8 EL User Password: 6802 EK Standard settings EVA + OK - Set display Contrast: 8 ELA Password 6802 Create new user password (default 6802). Reset? EKA OK Reset to standard factory settings. 15 5.4.1 Submenu Language & Units F L Languages & units FA Language: English 5 language versions available: FB Units: FR-DE-UK-IT-ES Metric FAA + OK - Language: English Units: Imperial FBA + OK - 5.4.3 Submenu Supply tank H Supply tank HA Tank Control: OFF HB LLA Detect Delay: 3 sec Tank HAA + OK - Control: OFF HBA LLA Detect Delay: 3 sec + LLA=Low Level Alarm OK - Adjustable - 5 seconds. 5.4.4 Submenu Communication* I PC Communication IC Firmware upgrade by cable ICA OK Confirm Firmware Upgrade ? Upgrade Ready Power Cycle and Start PC App. ID Firmware upgrade by infrared IDA OK Confirm Firmware Upgrade ? Upgrade Ready Power Cycle and Start PC App. *For the use of authorized technician only. 16 5.4.5 Submenu I/O Settings J I/O Settings JA Output 1 Cfg: None Output 1 JAA + OK - Cfg: None JB Output 2 Cfg: None JBA + OK - Set Output 2 Cfg: None JC Input Cfg:None Set Input Cfg: None JCA + OK - Output 1 options: · None No function · Error Active if an error are detected · Run/Stop Active if booster is running and not active when it is stopped · Standby/off - active if booster is running or in standby Output 2 options: · None No function · Delay start Gives a signal at this port, before starting the pump. The length of the delay is set in the settings menu, startup delay. This function could for instance be used to secure start up of prepressure pump before starting the unit. Input · · · None No function Release unit unable to start before this signal is present. Setpoint Output pressure is controlled by external voltage source. 5.4.6 Submenu Installation K Installation * For the use of authorised technician only 17 5.4.7 Submenu Reset D R Reset DA Reset trip counters? 5.5 Content of Readings R Readings RA Pump state RB Outlet pres. 24 bar RC Water temp. 29°C RD Supply pressure 2.5 bar RF Flow status No Flow RI Firmware version Reset? DAA OK 1:0.0 5: 2:0.0 6: 3: 7: 4: 8: Individual output frequency of each frequency inverter 1:24 5: 2:24 6: 3: 7: 4: 8: 1:29 5: 2:29 6: 3: 7: 4: 8: 1:2.5 5: 2:2.5 6: 3: 7: 4: 8: Shows outlet pressure of regulating pump. Press right to see the individual pump top pressure. Shows water temperature of regulating pump. Press right to see the individual pump top pressure. Shows supply pressure of regulating pump. Press right to see the individual supply pressures. 1: 2.00 5: 2: 2.00 6: 3: 7: 4: 8: Shows firmware version for each inverter. It is possible to see readings during operation, standby and stop. 18 19 20 110008438B