Pit Boss Wood Pellet Vertical Smoker

1. MOUNTING THE FRONT PANELS

Parts Required:
1 x Main Cabinet (#7)
1 x Cabinet Door (#8)
1 x Left Front Panel (#23)
1 x Right Front Panel (#24)
4 x Screw (#C)

Installation:

• Place a piece of cardboard on the floor to prevent scratching the unit and parts during assembly. First, lift the Cabinet Door off the hinges, and place aside. Note illustration 1A.
• Next, flip the Main Cabinet, bottom side pointed upward, on the cardboard. Install the Left and Right Front Panels to the bottom of the Main Cabinet using two screws in each panel. Note illustration 1B.

2. MOUNTING THE SUPPORT LEGS TO MAIN CABINET

Parts Required:
1 x Left Support Leg - Front (#12)
1 x Left Support Leg - Back (#13)
1 x Right Support Leg - Front (#14)
1 x Right Support Leg - Back (#15)
2 x Screw (#C)
16 x Nut (#E)
1 x Wrench (#F)

Installation:

• Prepare the four support legs for installation, arranging the labeled legs as shown in illustration 2A.
• Mount a Support Leg by aligning onto the protruding screws of the Main Cabinet bottom side, then secure with four nuts using wrench. Repeat installation for the other three Support Legs. Note 2B.
• IMPORTANT: The four support legs must be arranged correctly to be able to properly install the support panels and support bar in a later assembly step.
• Fasten the Front Panels to each Front Support Leg using one screw in each panel. Note 2C.

3. MOUNTING THE SUPPORT PANELS

Parts Required:
2 x Support Panel (#18)
8 x Screw (#C)

Installation:

• Install one Support Panel to the side of the unit between a Front and Back Support Leg. Secure using two screws on each side. Ensure the flat side of the Support Panel is facing outwards. Repeat the same installation to mount the other Support Panel. Note illustration for support panel arrangement.

4. SECURING THE SUPPORT BAR

Parts Required:
1 x Support Bar (#26)
2 x Screw (#C)

Installation:

• Install the Support Bar to the rear of the unit between the two rear Support Legs. Secure using one screws on each side. Ensure the support bar is placed on the underside of the Main Cabinet, facing outwards. Note illustration for support bar arrangement.

5. MOUNTING THE CART BRACKETS

Parts Required:
2 x Grease Tray Brackets (#20)
1 x Ash Clean-out Housing (#21)
1 x Power Cord Bracket (#25)
10 x Screw (#C)
2 x Screw (#D)

Installation:

• Locate the two holes on the Back-Right Support Leg. Mount the Power Cord Bracket to the Back-Right Support Leg using two screws (C).
• Mount the Ash Clean-out Bracket to the bottom of the Main Cabinet with 4 screws (C). Fasten it with the Left and Right Front Panels using one screw (D) on each panel.
• Mount the Grease Tray Brackets to the bottom of the Main Cabinet using four screws (C).
• Fully-tighten all screws on the cart base. Next, carefully turn the unit into an upright position, with the wheels on the bottom.

6. MOUNTING THE BACK HANDLE

Parts Required:
1 x Hopper Handle (#6)
4 x Screw (#B)

Installation:

• Mount the Hopper Handle onto the back side of the hopper using four screws.

7. SECURING THE CHIMNEY

Parts Required:
1 x Chimney Cap (#3)
1 x Chimney Stack (#4)
4 x Screw (#C)

Installation:

• Locate the Chimney Opening on the top of the Main Cabinet. From the outside, secure the Chimney Stack to the top panel using four screws. The screw will fasten to the self-clinching nut on the inside of the cabinet. Next, twist the Chimney Cap onto the top of the Chimney Stack.
• NOTE: Adjust the Chimney Cap to affect the airflow inside the main grill. If cooking at low temperature, keep the Chimney Cap more open.

8. INSTALLING THE LID STOPPER

Parts Required:
1 x Lid Stopper (#2)
2 x Screw (#C)

Installation:

• Install the Lid Stopper onto the top of the Main Cabinet near the hopper lid, using one screw on the top side and one screw on the inside edge between the hopper lid hinges.

9. ATTACHING THE HOPPER CLEAN-OUT DOOR KNOB

Parts Required:
1 x Door Knob (#A)

Installation:

• Attach the Door Knob to the hopper clean-out door by rotating the part into the hole on the door. Rotate until completely fastened and clean-out door latch is secured.
• NOTE: To use the hopper clean-out feature, simply loosen the Door Knob, raise the clean-out door latch and open the door.

10. MOUNTING THE CABINET DOOR HANDLE, DOOR LATCH

Parts Required:
1 x Cabinet Door Handle (#9)
1 x Cabinet Door Latch (#10)
1 x Cabinet Door Heat Filter (#11)
2 x Screw (#C)
2 x Screw (#D)

Installation:

• First, remount the Cabinet Door to the Main Cabinet by aligning and securing both hinges. Ensure the door is mounted correctly by testing that it opens freely.
• Next, mount the Cabinet Door Handle onto the front side of the Cabinet Door using two screws (C). Note correct direction in 10A.
• Install the Cabinet Door Latch and Door Latch Heat Filter onto the exterior side of the Main Cabinet using two screws (D). Note 10B.
• IMPORTANT: Fine tune and test the Cabinet Door Latch and Hooks to ensure they align properly and there is a proper seal while the Cabinet Door is closed. Poor alignment may result in heat loss and leaks during use.

11. INSERTING THE ASH CLEAN-OUT TRAY

Parts Required:
1 x Ash Clean-out Tray (#22)

Installation:

• Open the Cabinet Door. Next, insert the Ash Clean-out Tray into the Ash Clean-out Housing on the front panel of the unit, below the Front Shelf. Tighten the bottom screw counterclockwise to lock into place.
• IMPORTANT: Ensure the Ash Clean-out Tray is inserted completely to properly collect ash from the Main Cabinet.

12. PLACING THE GREASE TRAY

Parts Required:
1 x Grease Tray (#19)

Installation:

• Slide the Grease Tray into the Grease Tray Brackets on the back underside of the Main Cabinet.
• NOTE: The Grease Tray is completely inserted once the front of the tray is flush with the back of the Main Cabinet.

13. INSTALLING THE COOKING COMPONENTS

Parts Required:
4 x Cooking Grids (#1)
1 x Heat Deflector Plate (#16)
1 x Water Pan (#17)

Installation:

• Insert the Water Pan into the lowest embossed area of the interior cabinet. Fill your water pan about full of water.
• IMPORTANT: Keep water in the Water Pan at all times while cooking. If smoking for an extended period of time, move water pan higher to allow water to last longer.
• Next, insert the Heat Deflector Plate into the next set of embossed grid supports above the Water Pan. Note 13A & 13B for proper placement.
• NOTE: Improper placement of the heat deflector plate will prevent grease from flowing into the Grease Tray. Ensure this part is always installed below your Cooking Grids. The Heat Deflector Plate will catch grease and drippings from your cooks and allow for easier clean up.
• Lastly, place the four Cooking Grids in the remaining embossed grid supports in the Main Cabinet.
• The unit is now completely assembled.

14. CONNECTING TO A POWER SOURCE

• STANDARD OUTLET
  This appliance requires 220-240 Volt, 50 Hz, 250W . It must be a grounded plug. Ensure grounded end is not broken off before use. The control uses a 220-240 volt, fast-blow fuse to protect the board from the ignitor.
• IMPORTANT: Disconnect unit from power source when not in use.

SMOKER ENVIRONMENT

1. WHERE TO SET-UP THE SMOKER
   With all outdoor appliances, outside weather conditions play a big part in the performance of your smoker and the cooking time needed to perfect your meals. The Pit Boss, because of its double wall construction, should be considered as a 3 season smoker, depending on where you live. All Pit Boss units should keep a minimum clearance of 305mm (12 inches) from combustible constructions, and this clearance must be maintained while the smoker is operational. This appliance must not be placed under overhead combustible ceiling or overhang. Keep your smoker in an area clear from combustible materials, gasoline and other flammable vapors and liquids.
2. COLD WEATHER COOKING
   As it becomes cooler outside, that does not mean that grilling season is over! The crisp cool air and heavenly aroma of smoked foods will help cure your winter blues. Follow these suggestions on how to enjoy your smoker throughout the cooler months:
   • If smoking at low temperatures fails, increase the temperature slightly to achieve the same results.
   • Organize: Get everything you require ready in the kitchen before you head outdoors. During the winter, move your smoker to an area that is out of the wind and direct cold. Check local bylaws regarding the proximity of your smoker in relation to your home and/or other structures. Put everything you need on a tray, bundle up tight, and get it done!
   • To help keep track of the outside temperature, place an outdoor thermometer close to your cooking area. Keep a log or history of what you cooked, the outdoor temperature, and the cooking time. This will help later down the road to help you determine what to cook and how long it will take.
   • In very cold weather, increase your preheating time by at least 20 minutes.
   • Avoid opening the smoke cabinet door any more than necessary. Cold gusts of wind can completely cool your internal temperature. Be flexible with your serving time; add extra cooking time each time you open the door.
   • Have a heated platter or a dish cover ready to keep your food warm while making the trip back inside.
   • Ideal foods for winter cooking are those that require little attention, such as roasts, whole chickens, ribs, and turkey. Make your meal preparation even easier by adding simple items such as vegetables and potatoes.
3. HOT WEATHER COOKING
   As it becomes warmer outdoors, the cooking time will decrease. Follow these few suggestions on how to enjoy your smoker throughout the hot months:
   • Adjust your cooking temperatures downward. This helps to avoid unwanted flare-ups.
   • Use a meat thermometer to determine the internal temperature of your foods. This helps in preventing your meat from over cooking and drying out.
   • Even in hot weather, keep the smoke cabinet door closed at all times.
   • You can keep foods hot by wrapping them in foil, and placing them in an insulated cooler. Stuff crumpled up newspaper around the foil and this will keep food hot for 3 to 4 hours.

SMOKER TEMPERATURE RANGES

Temperature readouts on the control board may not exactly match the thermometer. All temperatures listed below are approximate and are affected by the following factors: outside ambient temperature, the amount and direction of wind, the quality of pellet fuel being used, the cabinet door being opened, and the quantity of food being cooked.

• HIGH TEMPERATURE (190-215C / 375-420F)
  This range is used to grill at high heat, without any contact with flame. High temperature is also used as the burn-off temperature to clean off the cooking grids after use. Additionally, high heat can be used in extreme cold weather conditions to compensate for the contrast of temperatures between outside and inside the unit.
• MEDIUM TEMPERATURE (135-177C / 275-350F)
  This range is best for baking, roasting, and finishing off that slow smoked creation. Cooking at these temperatures will greatly reduce the chances of a grease flare-up. Great range for cooking anything wrapped in bacon, or where you want versatility with control.
• LOW TEMPERATURE (65-122C / 150-250F)
  This range is used to slow roast, increase smoky flavor, and to keep foods warm. Infuse more smoke flavor and keep your meats juicy by cooking longer at a lower temperature (also known as low and slow). Highly recommended for the big turkey at Thanksgiving, juicy ham at Easter, or the huge holiday feast. Smoking is a variation on true barbecuing and is truly the main advantage of a smoker. There are two types of smoking: hot smoking and cold smoking.
  • Hot smoking, another name for low and slow cooking, is generally done at 65-122oC / 150-250oF. Hot smoking works best when longer cooking time is required, such as large cuts of meats, fish, or poultry.
  • Cold smoking is when the food is located so far away from the fire that it smokes without cooking, and at temperatures of 15-32oC / 60-90oF.

TIP: To intensify that savory flavor, switch to SMOKE (low) temperature range immediately after putting your food on the smoker. This allows the smoke to penetrate the meats, before the pores of the meat close at 49C / 120F. The key is to experiment with the length of time you allow for smoking, before the meal is finished cooking. Some outdoor chefs prefer to smoke at the end of a cook, allowing the food to keep warm until ready to serve. Practice makes perfect!

UNDERSTANDING THE CONTROL BOARD

This P.I.D. (proportional-integral-derivative) digital Control Board is very much the same as the controls on your kitchen oven. The main advantages are the ability to automatically compensate for the different ambient conditions and fuel types.

IMPORTANT: The temperature inside of any grill will vary greatly from location to location. Even instruments calibrated together may not agree with each other.

CARE AND MAINTENANCE

Any Pit Boss unit will give you many years of flavorful service with minimum cleaning. Follow these cleaning and maintenance tips to service your grill:

TIPS & TECHNIQUES

Follow these helpful tips and techniques, passed on from Pit Boss owners, our staff, and customers just like you, to become more familiar with your smoker:

TROUBLESHOOTING

Proper cleaning, maintenance and the use of clean, dry, quality fuel will prevent common operational problems. When your Pit Boss grill is operating poorly, or on a less frequent basis, the following troubleshooting tips may be helpful. For FAQ, please visit www.pitboss-grills.com. You may also contact your local Pit Boss authorized dealer or contact Customer Service for assistance.

WARNING: Always disconnect the electrical cord prior to opening the grill for any inspection, cleaning, maintenance or service work. Ensure the grill is completely cooled to avoid injury.

ELECTRICAL WIRE DIAGRAM

The Digital Control Board system is an intricate and valuable piece of technology. For protection from power surges and electrical shorts, consult the wire diagram below to ensure your power source is sufficient for the operation of the unit.

PB ELECTRIC REQUIREMENTS
220-240 V, 50 Hz, 250 W, 3-PRONG GROUNDED PLUG

NOTE: Electrical components, passed by product safety testing and certification services, comply with a testing tolerance of 5-10 percent.

Locate and remove the four screws of the electric wire shield on underside of unit.

Locate and remove the thirteen screws that secure the hopper.

FUEL INPUT RATING: 1.5 KG/H (3.3 LB/H)

CONTROL BOARD

GRILL PROBE

INDEX
K : BLACK W : WHITE R : RED Y : YELLOW P : PURPLE G : GREEN

GROUNDED POWER CORD
MALE ADAPTER

IGNITOR ASSEMBLY / W HD CARTRIDGE HEATER 200 W, 230 V, 0.375" X 5.000" / 9.5 X 127 MM

AUGER MOTOR & FEED SYSTEM 230 V, 50 Hz, 2 RPM MOTOR

DRAFT FAN 230 V, 50 Hz, 1 PHASE

K(Black) W(White) R(Red) Y(Yellow) P(Purple) O(Orange) G(Green)

REPLACEMENT PARTS

NOTE: Due to ongoing product development, parts are subject to change without notice.

ELECTRICAL REPLACEMENT PARTS

WARRANTY

CONDITIONS

All wood pellet grills by Pit Boss, manufactured by Dansons, carry a limited warranty from the date of sale by the original owner. The warranty coverage begins on the original date of purchase and proof of date of purchase, or copy of original bill of sale, is required to validate the warranty. Customers will be subject to parts, shipping, and handling fees if unable to provide proof of the purchase or after the warranty has expired. Dansons carries a five (5) year warranty against defects and workmanship on all parts, and five (5) year on electrical components. Dansons warrants that all part(s) are free of defects in material and workmanship, for the length of use and ownership of the original purchaser. Warranty does not cover damage from wear and tear, such as scratches, dents, dings, chips or minor cosmetic cracks. These aesthetic changes of the grill do not affect its performance. Repair or replacement of any part does not extend past the limited warranty beyond the five (5) year from date of purchase. During the term of the warranty, Dansons' and Genesis International Corporation Pty Ltd. obligation shall be limited to furnishing a replacement for defective and/or failed components. As long as it is within the warranty period, Dansons' and Genesis International Corporation Pty Ltd. will not charge for repair or replacement for parts returned, freight prepaid, if the part(s) are found by Genesis International Corporation Pty Ltd. to be defective upon examination. Dansons and Genesis International Corporation Pty Ltd. shall not be liable for transportation charges, labor costs, or export duties. Except as provided in these conditions of warranty, repair or replacement of parts in the manner and for the period of time mentioned heretofore shall constitute the fulfillment of all direct and derivate liabilities and obligations to you.

Dansons takes every precaution to utilize materials that resist rust. Even with these safeguards, the protective coatings can be compromised by various substances and conditions beyond Dansons' control. High temperatures, excessive humidity, chlorine, industrial fumes, fertilizers, lawn pesticides and salt are some of the substances that can affect metal coatings. For these reasons, the warranty does not cover rust or oxidization, unless there is loss of structural integrity on the grill component. Should any of the above occur, kindly refer to the care and maintenance section to prolong the lifespan of your unit. Dansons recommends the use of a grill cover when the grill is not in use. This warranty is based on normal domestic use and service of the grill and neither limited warranty coverage's apply for a grill which is used in commercial applications.

EXCEPTIONS

There is no written or implied performance warranty on Pit Boss grills, as the manufacturer has no control over the installation, operation, cleaning, maintenance or the type of fuel burned. This warranty will not apply nor will Dansons or Genesis International Corporation Pty Ltd. assume responsibility if your appliance has not been installed, operated, cleaned and maintained in strict accordance with this owner's manual. Any use of gas not outlined in this manual may void the warranty. The warranty does not cover damage or breakage due to misuse, improper handling or modifications. Neither Dansons or Genesis International Corporation Pty Ltd., accepts responsibility, legal or otherwise, for the incidental or consequential damage to the property or persons resulting from the use of this product. Whether a claim is made against Dansons or Genesis International Corporation Pty Ltd. based on the breach of this warranty or any other type of warranty expressed or implied by law, the manufacturer shall in no event be liable for any special, indirect, consequential or other damages of any nature whatsoever in excess of the original purchase of this product. All warranties by manufacturer are set forth herein and no claim shall be made against manufacturer on any warranty or representation. Some states do not allow the exclusion or limitation of incidental or consequential damages, or limitations of implied warranties, so the limitations or exclusions set forth in this limited warranty may not apply to you. This limited warranty gives you specific legal rights and you may have other rights, which vary from state to state.

ORDERING REPLACEMENT PARTS

To order replacement parts, please contact Genesis International Corporation Pty Ltd. at: service@genesiscorp.com.au | +61 8 9248 9822

CONTACT CUSTOMER SERVICE

Genesis International Corporation Pty Ltd. is the supplier of Pit Boss Grills in Australia and New Zealand. If you have any questions or problems, contact Bunnings Australia or Genesis International Corporation Pty Ltd. at: service@genesiscorp.com.au | +61 8 9248 9822

WARRANTY SERVICE

Contact Genesis International Corporation Pty Ltd. for repair or replacement parts. Genesis International Corporation Pty Ltd. requires proof of purchase to establish a warranty claim; therefore, retain your original sales receipt or invoice for future reference. The serial and model number of your Pit Boss grill can be found on the hopper. Record numbers below as the label may become worn or illegible.

MODEL:

SERIAL NUMBER:

DATE OF PURCHASE:

AUTHORIZED DEALER:

Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if goods fail to be of acceptable quality and the failure does not amount to a major failure. The warranty covers domestic use only and does not apply to commercial applications.

IMPORTANT

For all questions, inquiries, or customer support, please contact Genesis International Corporation Pty Ltd. +61 8 9248 9822 | service@genesiscorp.com.au

WARNING: THIS PRODUCT CAN EXPOSE YOU TO CHEMICALS INCLUDING CARBON MONOXIDE, WHICH IS A COMBUSTION BY-PRODUCT KNOWN TO CAUSE CANCER, BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. FOR MORE INFORMATION, GO TO: WWW.PRODUCTSAFETY.GOV.AU/NEWS/CARBON-MONOXIDE-SAFETY

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