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Unitronics- Programmable Logic Controller + Built-in HMI
User Guide for UNITRONICS models including: V1210-T20BJ, V1210-T20BJ Vision OPLC Controller, Vision OPLC Controller, Controller, Vision OPLC
Vision™ OPLC™,V1210-T20BJ User Guide 2 Unitronics Removable Memory Storage Micro-SD card: store datalogs, Alarms, Trends, Data Tables; export to Excel; backup Ladder, HMI & OS and use this data to ‘clone’ PLCs.
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DocumentDocumentVisionTM OPLCTM User Guide V1210-T20BJ This guide provides basic information for Unitronics' controllers V1210-T20BJ. General Description V1210 OPLCs are programmable logic controllers that comprise a built-in operating panel containing a 12.1" Color Touchscreen. Communications 2 isolated RS232/RS485 ports USB programming port (Mini-B) Isolated CANbus port The user can order and install an additional port. This may be either Ethernet or serial. Communication Function Blocks include: SMS, GPRS, MODBUS serial/IP; Protocol FB enables PLC to communicate with almost any external device, via serial or Ethernet communications I/O Options Information Mode V1210 supports digital, high-speed, analog, weight and temperature measurement I/Os via: Snap-in I/O Modules Plug into the back of the controller to provide an onboard I/O configuration I/O Expansion Modules Local or remote I/Os may be added via expansion port or CANbus. Installation instructions and other data may be found in the module's technical specification sheet. This mode enables you to: Calibrate the touchscreen View & Edit operand values, COM port settings, RTC and screen contrast/brightness settings Stop, initialize, and reset the PLC To enter Information Mode, press the touchscreen and maintain contact for several seconds. Programming Software, & Utilities The Unitronics Setup CD contains VisiLogic software and other utilities VisiLogic Easily configure hardware and write both HMI and Ladder control applications; the Function Block library simplifies complex tasks such as PID. Write your application, and then download it to the controller via the programming cable included in the kit. Utilities These include UniOPC server, Remote Access for remote programming and diagnostics, and DataXport for run-time data logging. To learn how to use and program the controller, as well as use utilities such as Remote Access, refer to the VisiLogic Help system. Unitronics 1 VisionTM OPLCTM,V1210-T20BJ User Guide Removable Memory Storage Data Tables Micro-SD card: store datalogs, Alarms, Trends, Data Tables; export to Excel; backup Ladder, HMI & OS and use this data to `clone' PLCs. For more data, refer to the SD topics in the VisiLogic Help system. Data tables enable you to set recipe parameters and create datalogs. Additional product documentation is in the Technical Library, located at www.unitronicsplc.com. Technical support is available at the site, and from support@unitronics.com. Standard Kit Contents Vision controller 3 pin power supply connector 5 pin CANbus connector CANbus network termination resistor Battery (not installed) Mounting brackets (x8) Rubber seal Danger Symbols When any of the following symbols appear, read the associated information carefully. Symbol Meaning Description Danger The identified danger causes physical and property damage. Warning The identified danger could cause physical and property damage. Caution Caution Use caution. Before using this product, the user must read and understand this document. All examples and diagrams are intended to aid understanding, and do not guarantee operation. Unitronics accepts no responsibility for actual use of this product based on these examples. Please dispose of this product according to local and national standards and regulations. Only qualified service personnel should open this device or carry out repairs. Failure to comply with appropriate safety guidelines can cause severe injury or property damage. Do not attempt to use this device with parameters that exceed permissible levels. To avoid damaging the system, do not connect/disconnect the device when power is on. Environmental Considerations Do not install in areas with: excessive or conductive dust, corrosive or flammable gas, moisture or rain, excessive heat, regular impact shocks or excessive vibration, in accordance with the standards given in the product's technical specification sheet. Ventilation: 10mm space required between controller's top/bottom edges & enclosure walls. Do not place in water or let water leak onto the unit. Do not allow debris to fall inside the unit during installation. Install at maximum distance from high-voltage cables and power equipment. 2 Unitronics VisionTM OPLCTM,V1210-T20BJ User Guide UL Compliance The following section is relevant to Unitronics' products that are listed with the UL. The model: V1210-T20BJ is UL listed for Hazardous Locations. The model: V1210-T20BJ is UL listed for Ordinary Location. UL Ordinary Location In order to meet the UL ordinary location standard, panel-mount this device on the flat surface of Type 1 or 4 X enclosures UL Ratings, Programmable Controllers for Use in Hazardous Locations, Class I, Division 2, Groups A, B, C and D These Release Notes relate to all Unitronics products that bear the UL symbols used to mark products that have been approved for use in hazardous locations, Class I, Division 2, Groups A, B, C and D. Caution This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D, or Nonhazardous locations only. Input and output wiring must be in accordance with Class I, Division 2 wiring methods and in accordance with the authority having jurisdiction. WARNING--Explosion Hazard--substitution of components may impair suitability for Class I, Division 2. WARNING EXPLOSION HAZARD Do not connect or disconnect equipment unless power has been switched off or the area is known to be non-hazardous. WARNING Exposure to some chemicals may degrade the sealing properties of material used in Relays. This equipment must be installed using wiring methods as required for Class I, Division 2 as per the NEC and/or CEC. Panel-Mounting For programmable controllers that can be mounted also on panel, in order to meet the UL Haz Loc standard, panel-mount this device on the flat surface of Type 1 or Type 4X enclosures. Communication and Removable Memory Storage When products comprise either USB communication port, SD card slot, or both, neither the SD card slot nor the USB port are intended to be permanently connected, while the USB port is intended for programming only. Removing / Replacing the battery When a product has been installed with a battery, do not remove or replace the battery unless the power has been switched off, or the area is known to be non-hazardous. Please note that it is recommended to back up all data retained in RAM, in order to avoid losing data when changing the battery while the power is switched off. Date and time information will also need to be reset after the procedure. UL des zones ordinaires: Pour respecter la norme UL des zones ordinaires, monter l'appareil sur une surface plane de type de protection 1 ou 4X Unitronics 3 VisionTM OPLCTM,V1210-T20BJ User Guide Certification UL des automates programmables, pour une utilisation en environnement à risques, Class I, Division 2, Groups A, B, C et D. Cette note fait référence à tous les produits Unitronics portant le symbole UL - produits qui ont été certifiés pour une utilisation dans des endroits dangereux, Classe I, Division 2, Groupes A, B, C et D. Attention Cet équipement est adapté pour une utilisation en Classe I, Division 2, Groupes A, B, C et D, ou dans Non-dangereux endroits seulement. Le câblage des entrées/sorties doit être en accord avec les méthodes de câblage selon la Classe I, Division 2 et en accord avec l'autorité compétente. AVERTISSEMENT: Risque d'Explosion Le remplacement de certains composants rend caduque la certification du produit selon la Classe I, Division 2. AVERTISSEMENT - DANGER D'EXPLOSION - Ne connecter pas ou ne débranche pas l'équipement sans avoir préalablement coupé l'alimentation électrique ou la zone est reconnue pour être non dangereuse. AVERTISSEMENT - L'exposition à certains produits chimiques peut dégrader les propriétés des matériaux utilisés pour l'étanchéité dans les relais. Cet équipement doit être installé utilisant des méthodes de câblage suivant la norme Class I, Division 2 NEC et /ou CEC. Montage de l'écran: Pour les automates programmables qui peuvent aussi être monté sur l'écran, pour pouvoir être au standard UL, l'écran doit être monté dans un coffret avec une surface plane de type 1 ou de type 4X. Communication et de stockage amovible de mémoire (carte mémoire) Produits comprend un port USB de communication, soit un port carte SD ou les deux, ni le port SD, ni le port USB ne sont censés être utilisés en permanence, tandis que l'USB est destiné à la programmation uniquement. Retrait / Remplacement de la batterie Lorsqu'un produit a été installé avec une batterie, retirez et remplacez la batterie seulement si l'alimentation est éteinte ou si l'environnement n'est pas dangereux. Veuillez noter qu'il est recommandé de sauvegarder toutes les données conservées dans la RAM, afin d'éviter de perdre des données lors du changement de la batterie lorsque l'alimentation est coupée. Les informations sur la date et l'heure devront également être réinitialisées après la procédure Inserting the Battery In order to preserve data in case of power-off, you must insert the battery. The battery is supplied taped to the battery cover on the rear of the controller. 1. Remove the battery cover shown on page 6. The polarity (+) is marked on the battery holder and on the battery. 2. Insert the battery, ensuring that the polarity symbol on the battery is: - facing up - aligned with the symbol on the holder 3. Replace the battery cover. 4 Unitronics VisionTM OPLCTM,V1210-T20BJ Panel Support Installation 1. Insert the Panel Support tabs into their location. Note that the exact location varies according to the panel model. 2. Pull on the Panel Support until it locks (clicks) into it's place. Mounting Dimensions User Guide Note that the LCD screen may have a single pixel that is permanently either black or white. Unitronics 5 VisionTM OPLCTM,V1210-T20BJ Panel Mounting Before you begin, note that the mounting panel cannot be more than 5 mm thick. 1. Make a panel cut-out according to the dimensions in the figure to the right. 2. Slide the controller into the cutout, ensuring that the rubber seal is in place. 3. Push the 8 mounting brackets into their slots on the sides of the controller as shown in the figure to the right. 4. Tighten the bracket screws against the panel. Hold the bracket securely against the unit while tightening the screw. 5. When properly mounted, the controller is squarely situated in the panel cut-out as shown below. User Guide Note: For UL listed module, in order to meet the UL508 standard, panel-mount this device on the flat surface of a Type 1 enclosure. Caution The necessary torque is 0.45 N·m (4.5 kgf·cm). \ 6 Unitronics VisionTM OPLCTM,V1210-T20BJ User Guide Wiring Caution Do not touch live wires. Install an external circuit breaker. Guard against short-circuiting in external wiring. Use appropriate circuit protection devices. Unused pins should not be connected. Ignoring this directive may damage the device. Double-check all wiring before turning on the power supply. To avoid damaging the wire, do not exceed a maximum torque of 0.5 N·m (5 kgf·cm). Do not use tin, solder, or any substance on stripped wire that might cause the wire strand to break. Install at maximum distance from high-voltage cables and power equipment. Wiring Procedure Use crimp terminals for wiring; use 26-12 AWG wire (0.13 mm 23.31 mm2). 1. Strip the wire to a length of 7±0.5mm (0.2500.300 inches). 2. Unscrew the terminal to its widest position before inserting a wire. 3. Insert the wire completely into the terminal to ensure a proper connection. 4. Tighten enough to keep the wire from pulling free. Power Supply The controller V1210-T20BJ requires either an external 12 or 24VDC power supply. Permissible input voltage range: 10.2-28.8VDC, with less than 10% ripple. The power supply must include double insulation. Outputs must be rated as SELV/PELV/Class 2/Limited Power. Do not connect either the `Neutral or `Line' signal of the 110/220VAC to device's 0V pin. Install an external circuit breaker. Guard against short- circuiting in external wiring. Double-check all wiring before turning on the power supply. In the event of voltage fluctuations or non-conformity to voltage power supply specifications, connect the device to a regulated power supply. Earthing the OPLC To maximize system performance, avoid electromagnetic interference by: Mounting the controller on a metal panel. Connect the functional earth terminal of the OPLC, and the common and ground lines of I/Os, directly to the earth ground of your system. For ground wiring, use the shortest and thickest possible wire. Unitronics 7 VisionTM OPLCTM,V1210-T20BJ User Guide Communication Ports This series comprises a USB port, 2 RS232/RS485 serial ports and a CANbus port. An additional port may be ordered separately and installed. This port may be either Ethernet, or serial (COM 3). For the most updated information regarding ports and their installation, please refer to the Technical Library at www.unitronics.com. Turn off power before making communications connections. Caution Always use the appropriate port adapters. The USB port may be used for programming, OS download, and PC access. Note that COM port 1 function is suspended when this port is physically connected to a PC. The serial ports are type RJ-11 and may be set to either RS232 or RS485 via DIP switches, in accordance with the table shown below. Use RS232 to download programs from a PC, and to communicate with serial devices and applications, such as SCADA. Use RS485 to create a multi-drop network containing up to 32 devices. Pinouts The pinouts below show PLC port signals. To connect a PC to a port that is set to RS485, remove the RS485 connector, and connect the PC to the PLC via the programming cable. Note that this is possible only if flow control signals are not used (which is the standard case). RS232 RS485** Controller Port Pin # Description Pin # Description 1* DTR signal 1 A signal (+) 2 0V reference 2 (RS232 signal) 3 TXD signal 3 (RS232 signal) 4 RXD signal 5 0V reference 4 (RS232 signal) Pin #1 5 (RS232 signal) 6* DSR signal 6 B signal (-) *Standard programming cables do not provide connection points for pins 1 and 6. **When a port is adapted to RS485, Pin 1 (DTR) is used for signal A, and Pin 6 (DSR) signal is used for signal B. RS232 to RS485: Changing DIP Switch Settings The ports are set to RS232 by factory default. To change the settings, first remove the Snap-in I/O Module, if one is installed, and then set the switches according to the following table. 8 Unitronics VisionTM OPLCTM,V1210-T20BJ RS232/RS485: DIP Switch Settings The settings below are for each COM port. Switch Settings 1 2 3 4 5 6 RS232* ON ON ON OFF ON OFF RS485 OFF OFF OFF ON OFF ON RS485 with termination** ON ON OFF ON OFF ON *Default factory setting **Causes the unit to function as an end unit in an RS485 network User Guide Installing a Snap-in I/O Module Before installing a Snap-In Module, ensure that the Communication Module Cover is closed. 1. Remove the I/O connector cap shown on Page 6. 2. Line the circular guidelines on the Snap-in I/O Module with the slots on the controller as shown below. 3 Apply even pressure on all 4 corners until you hear a distinct `click'. The module is now installed. Check that all sides and corners are correctly aligned. Removing a Snap-in I/O Module 1. Locate the four buttons on the sides of the controller, two on either side. 2. Press the buttons and hold them down to open the locking mechanism. 3. Gently rock the module from side to side, easing the module from the controller. Unitronics 9 VisionTM OPLCTM,V1210-T20BJ User Guide CANbus These controllers comprise a CANbus port. Use this to create a decentralized control network using one of the following CAN protocols: CANopen: 127 controllers or external devices CANLayer 2 Unitronics' proprietary UniCAN: 60 controllers, (512 data bytes per scan) The CANbus port is galvanically isolated. CANbus Wiring Use twisted-pair cable. DeviceNet® thick shielded twisted pair cable is recommended. Network terminators: These are supplied with the controller. Place terminators at each end of the CANbus network. Resistance must be set to 1%, 121, 1/4W. Connect ground signal to the earth at only one point, near the power supply. The network power supply need not be at the end of the network. CANbus Connector 10 Unitronics VisionTM OPLCTM,V1210-T20BJ User Guide Technical Specifications Power Supply Input voltage Permissible range Max. current consumption 12 or 24VDC 10.2-28.8VDC 1A@12V 0.5A@24V Battery Back-up Replaceable 7 years typical at 25°C, battery back-up for RTC and system data, including variable data. Yes, without opening the controller. Graphic Display Screen LCD Type Illumination backlight Display resolution, pixels Viewing area Colors Touchscreen `Touch' indication Screen brightness Keypad See Note 1 TFT White LED 800x600 (SVGA) 12.1" 65,536 (16-bit) Resistive, analog Via buzzer Via software (Store value to SI 9). Displays virtual keyboard when the application requires data entry. Notes: 1. Note that the LCD screen may have a single pixel that is permanently either black or white. Program Memory size Operand type Memory Bits Memory Integers Long Integers Double Word Memory Floats Timers Counters Data Tables HMI displays Program scan time Application Logic 2MB, Images 32MB, Fonts 1MB Quantit y Symbol Value 8192 MB Bit (coil) 4096 MI 16-bit 512 ML 32-bit 256 DW 32-bit unsigned 64 MF 32-bit 384 T 32-bit 32 C 16-bit 120K dynamic RAM data (recipe parameters, datalogs, etc.) Up tp 256K Flash data Up to 1024 9 µsec per 1K of typical application Unitronics 11 VisionTM OPLCTM,V1210-T20BJ User Guide Removable Memory Micro-SD card Compatible with fast micro-SD cards; store datalogs, Alarms, Trends, Data Tables, backup Ladder, HMI, and OS. See Note 2 Notes: 2. User must format via Unitronics SD tools utility. Communication Serial ports RS232 Galvanic isolation Voltage limits Baud rate range Cable length RS485 Galvanic isolation Voltage limits Baud rate range Nodes Cable type Cable length USB Port type Galvanic isolation Specification Baud rate range Cable 2. See Note 3 Yes 20VDC absolute maximum 300 to 115200 bps Up to 15m (50') Yes -7 to +12VDC differential maximum 300 to 115200 bps Up to 32 Shielded twisted pair, in compliance with EIA RS485 1200m maximum (4000') See Note 4 Mini-B No USB 2.0 compliant; full speed 300 to 115200 bps USB 2.0 compliant; up to 3m CANbus port Nodes Power requirements Galvanic isolation Cable length/baud rate See Note 5 Optional port 1 CANopen Unitronics' CANbus protocols 127 60 24VDC (±4%), 40mA max. per unit. See Note 5 Yes, between CANbus and controller 25 m 100 m 250 m 500 m 500 m 1000 m* 1000 m* 1 Mbit/s 500 Kbit/s 250 Kbit/s 125 Kbit/s 100 Kbit/s 50 Kbit/s 20 Kbit/s * If you require cable lengths over 500 meters, contact technical support. User may install a single Ethernet port, or an RS232/RS485 port. Available by separate order. Notes: 3. The standard for each port is set to either RS232/RS485 according to DIP switch settings. Refer to the Installation Guide. 4. The USB port may be used for programming, OS download, and PC access. Note that COM port 1 function is suspended when this port is physically connected to a PC. 5. Supports both 12 and 24VDC CANbus power supply, (±4%), 40mA maximum per unit. Note that if 12 VDC is used, the maximum cable length is 150 meters. 12 Unitronics VisionTM OPLCTM,V1210-T20BJ User Guide I/Os Snap-in I/O modules Expansion modules Exp. port isolation Number of I/Os and types vary according to module. Supports up to 1024 digital, high-speed, and analog I/Os. Plugs into rear port to create self-contained PLC with up to 62 I/Os. Local adapter (P.N. EX-A1), via I/O Expansion Port. Integrate up to 8 I/O Expansion Modules comprising up to 128 additional I/Os. Remote adapter (P.N. EX-RC1), via CANbus port. Connect up to 60 adapters; connect up to 8 I/O expansion modules to each adapter. Galvanic Dimensions Size Weight 313.1X244.6X59.1mm )12.32"X9.62"X2.32"). See Note 6 1.7kg (60 oz) Notes: 6. For exact dimensions, refer to the product's Installation Guide. Mounting Panel-mounting Via brackets Environment Inside cabinet Panel mounted Operational temperature Storage temperature Relative Humidity (RH) IP20 / NEMA1 (case) IP65/66/NEMA4X (front panel) 0 to 50ºC (32 to 122ºF) -20 to 60ºC (-4 to 140ºF) 5% to 95% (non-condensing) The information in this document reflects products at the date of printing. Unitronics reserves the right, subject to all applicable laws, at any time, at its sole discretion, and without notice, to discontinue or change the features, designs, materials and other specifications of its products, and to either permanently or temporarily withdraw any of the forgoing from the market. All information in this document is provided "as is" without warranty of any kind, either expressed or implied, including but not limited to any implied warranties of merchantability, fitness for a particular purpose, or non-infringement. Unitronics assumes no responsibility for errors or omissions in the information presented in this document. In no event shall Unitronics be liable for any special, incidental, indirect or consequential damages of any kind, or any damages whatsoever arising out of or in connection with the use or performance of this information. The tradenames, trademarks, logos and service marks presented in this document, including their design, are the property of Unitronics (1989) (R"G) Ltd. or other third parties and you are not permitted to use them without the prior written consent of Unitronics or such third party as may own them. UG_V1210-T20BJ.pdf 07/22 Unitronics 13