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User Manual for stratasys models including: J850, J835, J850 3D Printing System, J850, 3D Printing System, Printing System
Fire Safety Equipment 19 Materials Handling and Storage 20 Printing Materials 20 Cleaning Solvent 20 Site Preparation Checklist 21 DOC-18000Rev.
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DocumentDocumentSite Preparation Guide Stratasys J850/J835 3D Printing System DOC-18000 Rev. M Copyright Copyright © 2019-2023 Stratasys. All rights reserved. No part of this document may be photocopied, reproduced, or translated into any human or computer language in any form, nor stored in a database or retrieval system, without prior permission in writing from Stratasys. This document may be printed for internal use only. All copies, shall contain a full copy of this copyright notice. www.stratasys.com Trademarks Stratasys, and Stratasys J850/J835 are trademarks of Stratasys and/or subsidiaries or affiliates and may be registered in certain jurisdictions. All other product names and trademarks are the property of their respective owners. Liability Stratasys shall not be liable for errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this material. Stratasys makes no warranty of any kind with regard to this material, including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose. It is the responsibility of the system owner/material buyer to determine that Stratasys material is safe, lawful, and technically suitable for the intended application as well as identify the proper disposal (or recycling) method consistent with local environmental regulations. Except as provided in Stratasys' standard conditions of sale, Stratasys shall not be responsible for any loss resulting from any use of its products described herein. Disclaimers Customer acknowledges the contents of this document and that Stratasys parts, materials, and supplier are subject to its standard terms and conditions, available on http://www.stratasys.com/legal/terms-and-conditions-of-sale, which are incorporated herein by reference. The specifications and/or information on which this document is based are subject to change without notice. Feedback If you have any questions or comments about the way information is presented in this document, or if you have any suggestions for future editions, please send a message to c-support@stratasys.com. DOC-18000 Rev. M Contents Introduction 5 About this Guide 5 Installation and Training Schedule 5 Physical Description 6 Size and Weight 6 Shipment and Delivery 7 Shipping Information and Customer Responsibility 7 Shipping Pallet 7 Lifting Equipment 7 Unloading 8 Installation Area 10 Floor Plan (Printer Area) 10 Client Workstations 11 GrabCAD Print Server 12 Electrical Requirements 13 Power 13 Grounding 13 Circuit Breaker 14 Residual Current Device (RCD) 14 Power Connection 14 UPS (Uninterrupted Power Supply) 14 Communication Lines 16 Local Area Network 16 Telephone 16 Environmental Conditions 17 Temperature and Humidity 17 Air Quality 17 Noise Level 17 Accessories and Utilities 18 Start-Up Kit 18 Exhaust Adapter 18 Eyewash Station 18 Compressed Air 19 DOC-18000 Rev. M © 2019-2023 Stratasys. All rights reserved. 3 Fire Safety Equipment 19 Materials Handling and Storage 20 Printing Materials 20 Cleaning Solvent 20 Site Preparation Checklist 21 DOC-18000 Rev. M © 2019-2023 Stratasys. All rights reserved. 4 Stratasys J850/J835 Introduction Introduction About this Guide The information and requirements provided in this document ensure proper installation and operation of the Stratasys J850/J835 printing system. The customer is responsible for preparing the site as described in this document, and according to any applicable local regulations. If you have any questions about the information in this document, contact your Stratasys representative. All site requirements must be met before the installation date. The Site Preparation Checklist should be submitted to your Stratasys representative. Shipping will be arranged after the checklist is received by Stratasys. Non-compliance with requirements specified in this document may result in additional installation charges. Installation and Training Schedule · Basic installation and adjustment: 2 work days · Operator training (operation and maintenance): 2 work days · Product designer training (advanced features and work flow): ½ work day · Practice under supervision: 1½ work days DOC-18000 Rev. M © 2019-2023 Stratasys. All rights reserved. 5 Stratasys J850/J835 Physical Description Physical Description The Stratasys J850/J835 printing systems consist of the following main components: · printer · material cabinet · printer computer (built into the printer) · client workstation provided by the customer Figure 1 Stratasys J850/J835 printer Size and Weight Unit Printer Materials cabinet Table 1 Size and weight W × H × D (cm) W × H × D (inch) 140 × 126 × 110 67 x 110 x 64 55.1 × 49.6 × 43.3 26.4 x 43.3 x 25.2 W = Width; H = Height; D = Depth Weight kg (lb) 430 kg / 948 lb 152 kg / 335 lb DOC-18000 Rev. M © 2019-2023 Stratasys. All rights reserved. 6 Stratasys J850/J835 Shipment and Delivery Shipment and Delivery Shipping Information and Customer Responsibility Shipment to the customer will be arranged by a Stratasys distributor as indicated in the "ship to" part of the invoice.The customer is responsible for providing detailed delivery information, including, whether or not there is loading dock at the delivery site. The customer is responsible for transporting the printer to a suitable installation site, and for unloading, unpacking, and moving it to its final location. Upon request, your Stratasys service provider will advise regarding these matters. Note: Only Stratasys-certified Customer Support Engineers are authorized to unpack and install equipment supplied. Shipping Pallet The following table shows the approximate size and weight of the printing system mounted on a pallet. Printer Materials cabinet Table 2 Size and weight of printer on shipping pallet W × H × D (cm) 161 × 159 × 161 109 × 139 × 94 W × H × D (inch) 63.4 × 62.6 × 63.4 42.7 × 54.7 × 37 Weight (kg/lb) 750 / 1654 300 / 661 W = Width; H = Height; D = Depth Lifting Equipment A forklift or hand-operated pallet truck with the following specifications is required: · lifting capacity: 800 kg (1650 lb) · extension: 150 cm (60 in.) DOC-18000 Rev. M © 2019-2023 Stratasys. All rights reserved. 7 Stratasys J850/J835 Shipment and Delivery Unloading The unloading area should be a level surface. An area of 10 m2 (108 sq ft) is required for the forklift to remove the printer from the delivery truck. A clearance of 120 cm (4 ft) around the back and sides of the packaging is required for unpacking the printer. A clearance of 390 cm (13 ft) from the front is required for unloading the printer from the pallet. The installation location must be accessible from the unloading area. The customer is responsible for unloading the printer from the truck and transferring it to the installation location. Minimum space requirements for unloading the printer are shown in the figure below. Figure 2 Unloading dimensions--top view Note: Dimensions are shown in centimeters. DOC-18000 Rev. M © 2019-2023 Stratasys. All rights reserved. 8 Stratasys J850/J835 Figure 3 Printer center of gravity Shipment and Delivery DOC-18000 Rev. M © 2019-2023 Stratasys. All rights reserved. 9 Stratasys J850/J835 Installation Area Installation Area The installation area should be free of sources of vibration and electromagnetic interference that could affect the proper functioning of the printer. The floor gradient should be less than 0.5% (5 mm per meter). The floor should be stable and able to bear the load of the printer. The minimum floor load is 607 kg/m2 (125 lb/ft2). Clearance around and above the printer should ensure convenient access and servicing. The area around the printer should remain dry at all times. Do not place the cleaning station within 5 meters (16 feet) of the printer. Shelves and cabinets are recommended near the printer for convenient storage of tools, parts, accessories, manuals, and materials. Floor Plan (Printer Area) The following is a sample floor plan, showing the 3D printing system--the printer and the materials cabinet. The dimensions shown in the figure are the minimum clearance requirements. Figure 4 Printer floor plan (sample, not to scale) DOC-18000 Rev. M © 2019-2023 Stratasys. All rights reserved. 10 Stratasys J850/J835 Client Workstations Client Workstations A client computer is necessary to interface with the printer. The client workstation must have access to the internet. Without access to the internet, the printer will only be able to work in offline mode. To view the specifications for client workstations, go to: http://help.grabcad.com/print/systemrequirements. Important: If it is not possible to connect to the printer via the network, then the computer must be connected directly to the printer. DOC-18000 Rev. M © 2019-2023 Stratasys. All rights reserved. 11 Stratasys J850/J835 GrabCAD Print Server GrabCAD Print Server The GrabCAD Print Server is recommended and can be downloaded onto any computer within the same intranet network as the printer. The computer on which it is installed must have access to the internet. Without access to the internet, the printer will only be able to work in offline mode. DOC-18000 Rev. M © 2019-2023 Stratasys. All rights reserved. 12 Stratasys J850/J835 Electrical Requirements Electrical Requirements The customer is responsible for ensuring that all tasks described in this section are performed by authorized personnel. Power A stable, reliable source of power is required. Power to the UPS (or printer) should be supplied directly from the main electrical panel. Other electrical outlets should not be connected to the line. Printer power rating: · 100120 VAC, 5060 Hz, 13.5 A , 1 phase · 220240 VAC, 5060 Hz, 7 A , 1 phase Printer short circuit rating: 1000 A If the power at the facility does not support the above specifications, contact your Stratasys specialist. Important: The diagram below shows the required connection to the power socket. Make sure that the electrician sees this before installing the printer. Figure 5 Connection diagram Grounding The printer is grounded through a single-phase, AC plug. Make sure that the AC outlet is properly grounded, in accordance with local electrical codes. Neutral to ground rating: · 0 volts--not to exceed 3 volts DOC-18000 Rev. M © 2019-2023 Stratasys. All rights reserved. 13 Stratasys J850/J835 Electrical Requirements Circuit Breaker A circuit breaker (Type-C) with the following specification is required (subject to the local electrical code). Table 3 Circuit breaker Voltage Circuit Breaker 100120 VAC 15 A or 16 A 220-240 VAC 10 A Residual Current Device (RCD) The wall outlet must be connected to a residual current device (RCD). Power Connection The customer must provide an AC power cable for the computer screen that can be used locally. The following power cables are supplied with the printer: · one 220-VAC cable The customer must provide a suitable plug and have it connected by an electrician. · one 110-VAC cable with a plug The following electrical outlets are required: · one outlet behind the printer · three outlets close to the printer (for the workstation, monitor, and servicing equipment) UPS (Uninterrupted Power Supply) It is mandatory that the printer is powered through a UPS unit, provided by the customer. This ensures that-- · the quality of printing is not affected by power fluctuations from the mains. · the printer computers can perform a "graceful shutdown" in the event of a power failure. The UPS specifications are listed below. DOC-18000 Rev. M © 2019-2023 Stratasys. All rights reserved. 14 Stratasys J850/J835 Electrical Requirements Voltage1 Current Power 100120 VAC 22 Amps 1800 W 220240 VAC 10 Amps 2700 W Table 4 UPS requirements Power Factor2 Bridging Time 0.9 15 minutes Interface USB port3 Compatible with Windows® 10 and Windows® 7 Command-line control4 Topology Double conversion online The following UPS systems meet the above requirements: · Eaton 9SX3000G220240 VAC · Eaton 9SX2000100120 VAC 1Single-phase; 50/60 Hz 2Defined as the input-to-output ratio of the UPS. 3UPS units that only connect to a serial communication port are not suitable. 4Command-line control is necessary for the UPS software to execute a script in the printer software when shutting down. DOC-18000 Rev. M © 2019-2023 Stratasys. All rights reserved. 15 Stratasys J850/J835 Communication Lines Communication Lines Local Area Network A LAN communication cable is required if client workstations are connected to a local network, as shown in the following diagram. Figure 6 Network installation The connection to the local network should be established prior to printer installation. The customer is responsible for ensuring that the client computer can connect to the printer via the LAN, at http://[printer IP address]:80. If the IP address is dynamically configured, a static IP address must be assigned by the network administrator. Telephone A telephone near the printer is recommended for general communication and service calls. DOC-18000 Rev. M © 2019-2023 Stratasys. All rights reserved. 16 Stratasys J850/J835 Environmental Conditions Environmental Conditions Temperature and Humidity The temperature and relative humidity around the printer must be maintained within certain limits. Peak conditions occur when the printer draws maximum electrical power, resulting in the heat dissipation listed in the table below. Table 5 Heat dissipation (peak conditions) Heat Dissipation Printer 2200 W (7506 BTH/hr) The room temperature and relative humidity should not exceed the limits listed in the table below. Table 6 Room temperature and relative humidity specifications Range Temperature 18°C to 25°C (64.5°F to 77°F) Relative humidity 30%70% non-condensing Air Quality The system should be installed in an environment that is free from dust and debris. The printer enclosure has been designed to meet ingress protection code level 4 (IP4X), according to standard IEC60529. To ensure optimal air quality around the printer, a connection to an external ventilation duct is recommended (see "Accessories and Utilities" on the next page). Otherwise, the room ventilation system should change the air at least four times every hour. Noise Level The noise level around the printer is typically less than 65 dB during printing. DOC-18000 Rev. M © 2019-2023 Stratasys. All rights reserved. 17 Stratasys J850/J835 Accessories and Utilities Accessories and Utilities Start-Up Kit The printer is supplied with a start-up kit, which includes tools and accessories. These tools and accessories should be available during printer installation and operation. Exhaust Adapter An exhaust adapter is supplied with the printer. When attached to the back of the printer and connected to an external ventilation fan with a duct, air expelled from the printer is discharged directly outdoors, as shown in the figure below. Required Suction at the Exhaust Adapter Duct Diameter Minimum Maximum 6 in (150 mm) 212 cfm (6 m3/min) 269 cfm (7.6 m3/min) Figure 7 Printer exhaust system Eyewash Station It is recommended to install an eyewash station near the printer, for emergency use. DOC-18000 Rev. M © 2019-2023 Stratasys. All rights reserved. 18 Stratasys J850/J835 Accessories and Utilities Compressed Air Compressed air is useful for routine cleaning and maintenance activities. If a compressed air line is available at the site, it is recommended (but not required) that an outlet be installed near the printer. Note: If the compressed air line does not include an air-dryer unit, a water/oil trap must be installed on the air gun used for cleaning the printer. The recommended air pressure is 5-7 bar (70-90 PSI). Fire Safety Equipment A gas-based fire extinguisher is recommended in case of fire in or near the system. Some other fire extinguishers are also acceptable, but liquid fire extinguishers should not be used. Contact local fire authorities for specific recommendations. DOC-18000 Rev. M © 2019-2023 Stratasys. All rights reserved. 19 Stratasys J850/J835 Materials Handling and Storage Materials Handling and Storage Printing Materials Printing materials should be stored indoors, in a dry area with adequate ventilation. The following table lists general requirements for storage, inventory control, and disposal. Table 7 Requirements for hazardous materials Topic Requirement Storage 15°C to 27°C (59°F to 81°F) Inventory control method First In First Out (FIFO) Disposal In compliance with local regulations These specifications are applicable for most printing materials. Requirements for handling and storing specific materials appear in the Material Safety Datasheet (MSDS) included with each material. Note: · Non-compliance with these recommendations might result in reduced shelf life. · Disposal of all liquid and solid waste, cleaning cloths, gloves, and empty material containers must be done in accordance with local laws and regulations. Cleaning Solvent One liter of isopropanol (IPA) or ethanol (ethyl alcohol) should be available at all times for cleaning purposes. The customer is responsible for ensuring that the material storage area complies with local regulations. DOC-18000 Rev. M © 2019-2023 Stratasys. All rights reserved. 20 Stratasys J850/J835 Site Preparation Checklist Site Preparation Checklist A checklist is provided by your Stratasys representative listing all of the tasks described in this document. Fill in the information requested in the checklist, and submit it to your Stratasys representative. An installation date will be scheduled after the checklist has been approved by Stratasys. DOC-18000 Rev. M © 2019-2023 Stratasys. All rights reserved. 21 www.stratasys.com ___ ISO 9001:2008 Certified THE 3D PRINTING SOLUTIONS COMPANY