WHITE KNIGHT PFA140 Durable PTFE and PFA Pumps with Fiber Optics Owner's Manual

Owner's Manual for WHITE KNIGHT models including: PFA140 Durable PTFE and PFA Pumps with Fiber Optics, PFA140, Durable PTFE and PFA Pumps with Fiber Optics, PTFE and PFA Pumps with Fiber Optics, PFA Pumps with Fiber Optics, Pumps with Fiber Optics

PFA140 Manual

Owner's Manuals - White Knight Fluid Handling

File Info : application/pdf, 20 Pages, 4.59MB

pfa140-owners-manual

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PFA140 Owner's Manual

187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476 https://wkfluidhandling.com

Table of Contents

1. Product Information

1.1 Specifications & Performance ...........................................................................................1 1.2 Temperature Limits............................................................................................................2 1.3 Dimensions .......................................................................................................................2 1.4 Bill of Materials..................................................................................................................3

2. Installation

2.1 Precautions .......................................................................................................................4 2.2 Warnings ...........................................................................................................................5 2.3 Advantages .......................................................................................................................5 2.4 Environment & System......................................................................................................5 2.5 Installation Instructions......................................................................................................6

3. Control & Monitoring

3.1 Shift Logic for Fiber-optic Pumps ......................................................................................8 3.2 Fiber Optic Stroke Detection Installation...........................................................................9 3.3 Calibrating D10 Amplifier for Stroke Detection..................................................................9 3.4 Conductivity Leak Detection Installation.............................................................................10 3.5 Fiber Optic Leak Detection Installation ..............................................................................10 3.6 Calibrating D10 Amplifier for Leak Detection .................................................................. 11

4. Ordering Instructions

5. Pump Service

5.1 Rebuild Kits & Parts ........................................................................................................13 5.2 Return Pump for Service.................................................................................................14

6. Warranty & Accessories

Version 2.1.8 | 5 Dec 2023 Subject to change without notice

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PFA140 Owner's Manual

Dear valued customer,
Thank you for purchasing a White Knight PFA140 pump.
Our dedicated team designs products to meet your exacting specifications with a demonstrated commitment to quality that goes beyond mere words and fancy slogans.
Our patented designs offer a variety of size and material options to meet stringent requirements of high-pressure chemical delivery systems, hightemperature re-circulation processes, chemical reclaim and bulk transport applications, slurry systems, and more. Our safe, reliable products offer superior performance, optimized efficiency, and simplified maintenance.
White Knight is able to provide the highest quality fluid handling products through controlled, consistent in-house engineering and manufacturing. Through continued significant investments in engineering and manufacturing, we lead the industry with new technologies and products.
White Knight has received numerous awards for innovation and manufacturing programs. We rigorously manage our quality assurance processes to ensure consistency and reliability. Our quality controls include strict cleanliness procedures and consistent manufacturing processes. For example, high-purity product assembly, testing, and packaging is performed in a Class 100 cleanroom.
Please peruse this manual before installing your White Knight product. It details installation requirements and setup instructions, and provides additional information and accessories for enhanced functionality.
Our team has gone to great lengths to ensure our products serve your needs and meet your requirements.
Further, we provide the highest quality products at the best value, and we back them up with excellent warranties and world class support.
Thank you for your confidence and trust in White Knight products.
Sincerely,
White Knight Fluid Handling

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PFA140 Owner's Manual

1. Product Information
1.1 Specifications & Performance

Model

PFA140

Max Flow Rate*

146.7 lpm (38.75 gpm)

Displacement Per Cycle*

0.5 liters (0.132 gal)

Cycles per min

233 max

Air Connection

3/8 in

Weight

15.6 kg (34.39 lb)

Suction Lift*

3 m (10 ft)

Sound

Pressure**

81.98 dB(a) at 100 psi 50 CPM 91.6 dB(a) at 100 psi max CPM

Power**

76.37 dB(a) at 100 psi 50 CPM 83.16 dB(a) at 100 psi max CPM

* May vary by configuration or system. Suction lift diminishes over time. Recommended installation level less than 3 ft above source. To calculate displacement, divide flow rate by CPM. ** Sound measured in accordance with ISO9614-2:1997.

Max Fluid Temperature
Environmental Temperature
Max Supply Air Pressure
Min Startup Air Pressure
Fluid Path Materials
Non-Fluid Path Materials

100°C (212°F) min: 0°C (32°F) max: 50°C (122°F) 7 Bar (100 psi)
1.4 bar (20 psi)
PTFE, PFA
PTFE, PFA, PP

Stroke Detection
Leak Detection
Electronic Control

Fiber optic with or without D10 sensor
Fiber optic with or without sensor, or conductivity
CPC, CPT, or custom. Call for details.

Discharge Pressure

PFA140 Performance

100

7 100 PSI

80 PSI

100 CPM
130 CPM 35 SCFM

30 SCFM

160 CPM

Air Pressure Air Consumption Cycle Rate

60 PSI 60
4
50
3 40 PSI
40

20 PSI 20

25 SCFM
20 SCFM 15 SCFM 10 SCFM

180 CPM 40 SCFM
200 CPM
220 CPM

How to Read Charts Draw a horizontal line at your discharge pressure and vertical line at desired flow rate. At line intersect, estimate required air pressure, resultant cycle rate and air consumption.
Example At 2 Bar (30 psi) discharge pressure and 80 psi supply pressure, PFA140 pumps provide 100 lpm (26.7 gpm) flow rate. They would cycle at ~202 CPM and exhaust 34 SCFM of air.

1
10

*Graph is for reference only. Performance was measured

PSI Bar

utilizing 1/2 in (3/8 in ID) air

LPM

100

120

140 line and 1-1/4 in (1-1/8 in ID)

liquid lines with 1 ft flooded

m3/hr

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

suction. Performance may

GPM 2 4 6 8 10 12 1 4 16 1 8 20 22 24 26 28 3 0 32 34 3 6

vary in your system.

Liquid Flowrate

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1.2 Temperature Limits

140°F 7.0

150°F

160°F

170°F

180°F

190°F

200°F

210°F 100

Air Supply Pressure

95 6.5
90 6.0
85

5.5

5.0 Bar 60°C

65°C

70°C

1.3 Dimensions
Dimensions in [mm] in
277 10.9

75°C

80°C

85°C

90°C

95°C

75 PSI
100°C

MOUNT WITH 2 EA. 3/8" (10 mm) SOCKET HEAD CAP SCREWS
11 .4 51 2.0
47 1.8
94 3.7

383

15.1

2.2

215 8.4

222 8.7

206

8.1

138 5.4

192 7.6

233 9.2

2.1

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1.4 Bill of Materials

PFA140 BILL OF MATERIALS

Item Part

Description

Qty.

1 1125-TE-0018 Pump Body

2 2127-EP-0026 Head, Right

3 2127-EP-0027 Head, Left

4 3200-VI-0002 Diaphragm, 1.190

5 4100-MP-0003 1-1/8" Check Ball

6 4135-MP-0004 Hi-flow Bottom Check Seat

7 4140-TE-0004 Check Plug

8 4142-MP-0003 Hi-flow Top Check Cage

9 5143-MP-0011 Shaft Seal

10 5144-PF-0022 Shaft

11 6090-UH-0004 QEV Body, 07

12 6140-FP-0001 Baffle Porous Poly QEV

13 6140-PP-0005 QEV Mesh, 06 & 07

14 6150-NP-0008 QEV Muffler Cap

15 6150-UH-0002 QEV Exhaust Seat

16 7200-PF-0010 1" Flaretek® Body

17 7210-PF-0005 1" Flaretek® Nut

18 8100-PF-0002 Cap, End, Single Probe Dual Detect

19 10040-TE-0003 1/4" NPT Plug

20 10040-TE-0006 5/8" Plug Short

21 10080-VI-023-75 O-ring, 023 X .070

22 14200-NP-0007 Base Plate Assembly

23 14300-MP-0029 Bellows Assembly, Dual Probe Single Detect

24 14300-MP-0036 Bellows Assembly, Single Probe Dual Detect

25 14700-XX-0006 Stroke Detect Fiber Optic Assembly With Wire Cutter 2

2 11

18 12

4 21 15
13
14

Leak Detect
Part 14600-XX-0009 14600-XX-0010 14600-XX-0011 14600-XX-0012 14600-XX-0031 14600-XX-0040

Description LF0 15 ft fiber optic cable with no amplifier LF1 15 ft fiber optic cable with D10 amplifier LF2 25 ft fiber optic cable with no amplifier LF3 25 ft fiber optic cable with D10 amplifier LC0 15 ft conductivity cable LC1 25 ft conductivity cable

9
23
25
OPTIONAL COMPONENTS NOT INCLUDED

Stroke Detect

Part 14700-XX-0021 14700-XX-0022 14700-XX-0023 14700-XX-0024 14700-XX-0025 14700-XX-0026 14700-XX-0027 14700-XX-0028

Description SFS0 15 ft fiber optic cable with no amplifier SFS0 SFS1 15 ft fiber optic cable with D10 amplifier SFS1 SFS2 25 ft fiber optic cable with no amplifier SFS2 SFS3 25 ft fiber optic cable with D10 amplifier SFS3 SFD0 15 ft fiber optic cable with no amplifier SFD0 SFD1 15 ft fiber optic cable with D10 amplifier SFD1 SFD2 25 ft fiber optic cable with no amplifier SFD2 SFD3 25 ft fiber optic cable with D10 amplifier SFD3

OPTIONAL COMPONENT

USE WITH SINGLE PROBE

STROKE DETECT

3 16 17

22
Fittings (Type, Size, Option)

Flaretek

1/2 in. F08

Compatible 3/4 in. F12

1 in. F16

1-1/4 in. F20

Tube Out 3/4 in. T12

1 in. T16

1-1/4 in. T20

1-1/2 in. T24

Weldable 3/4 in. W12

1 in. W16

Pillar S-300 1/2 in. P08

3/4 in. P12

1 in. P16

1-1/4 in. P20

1-1/2 in. P24

FNPT

3/4 in. N12

1 in. N16

1-1/4 in. N20

SynchroFlare 3/4 in. S12

1 in. S16

3/4 in. L12

PrimeLock 1 in. L16

1-1/4 in. L20

Plugged

B00

Assemblies

Body Inlet Only (Nut not included)

14510-PF-0011 7200-PF-0015

14510-PF-0008 7200-PF-0009

14510-PF-0009 7200-PF-0010

14510-PF-0010 7200-PF-0011

7120-PF-0007

7120-PF-0008

7120-PF-0009

7120-PF-0010

7300-PF-0005

7300-PF-0006

14530-PF-0011 7400-TE-0019

14530-PF-0006 7400-TE-0006

14530-PF-0007 7400-TE-0007

14530-PF-0008 7400-TE-0008

14530-PF-0026 7400-TE-0035

7100-TE-0009

7100-TE-0005

7100-TE-0010

14520-TE-0008 7010-TE-0007

14520-TE-0007 14570-PF-0006 14570-PF-0007 14570-PF-0008 7130-TE-0005

7010-TE-0009 7800-TE-0006 7800-TE-0007 7800-TE-0008 7130-TE-0005

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2. Installation
2.1 Precautions
Handling
Do NOT lift pump by fiber optic cables, quick exhaust valves nor air tubing.
Installation Orientation
PFA140 pumps must be installed in an upright position. The check valves are actuated by gravity and/or flow, and they will not seat if the pump is not upright.
Timer Mode
PFA140 pumps require an end of stroke detection mechanism (pressure switch) to prevent over stroking in timer mode. Operating a PFA140 in timer mode without stroke detection will void the pump warranty.
Required Air Flow (Shuttle Valve)
PFA140 pumps require 3/8 in minimum orifice with unrestricted air flow.
Required Air Flow (Solenoid Valve)
PFA140 pumps require a 3 Cv solenoid. Using a reduced Cv will reduce flow rates. Using a valve with more than 20% greater Cv will change operating parameters, reduce pump life and void the warranty.
Under Supply of Air
PFA140 pumps operate erratically or stall when air supply is insufficient. Ensure use of air supply pressures higher than averaged air consumption lines in performance charts. Air supply lines and fittings must meet minimal inner diameter requirements shown in the installation instructions.
Air Supply Pressure
Operating PFA140 pumps ~35% below max air pressure may significantly extend pump life. PFA140 pumps require 20 psi minimum air pressure. Operation above 7 Bar (100 psi) may damage the pump and void the warranty.

Suction Lift
PFA140 pumps have an initial suction lift capacity of 3 ft. For best results minimize suction lift.
Liquid Inlet/Outlet Connections
PFA140 liquid ports are not NPT nor any other standard. Use of connectors other than those supplied by White Knight will damage the pump and void the warranty.
Liquid Line Restriction
PFA140 pumps may be controlled by closing liquid outlet lines. However, restricting liquid supply lines increases wear and should be avoided. Do NOT pump against a closed liquid inlet. It will damage the pump and void the warranty.
Running Dry
PFA140 pumps use the pumped liquid to lubricate their shafts. The pumps will cycle faster and wear more than normal when run dry, which may cause damage and loss of self-prime abilities. PFA140 pumps should not be run dry after startup and are not warrantied under dry run conditions.
Pulse Dampener with Shuttle Valve
Air supply pressure to PFA140 pumps should be at least ten psi higher than the liquid line pressure when using a pulsation dampener. Failure to do so may cause erratic operation.
Cross Contamination
PFA140 pumps use porous material that may retain chemicals. Take precautions to avoid cross contamination.

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2.2 Warnings
Pressurized Material
Pumps in use contain pressurized materials. Eliminate liquid and air pressure via shut off valves before pump is serviced or removed from the system.
High Temperature
Heat may transfer to exterior surfaces when pumps operate with high temperature fluids. Avoid direct contact with the pump when high temperature fluids are present.
Hazardous Chemical
Use appropriate personal protective equipment when handling pump. Reference Material Safety Data Sheet (MSDS) for information specific to your chemicals.
Loud Noise
Pump exhaust air contributes to work area noise levels. Only operate pumps with approved muffler media, and use ear protection in noisy conditions.
2.3 Advantages
Head Pressure / Dead-Head
PFA140 pumps can be controlled by adjusting their liquid outlet pressures and can be installed with head pressures up to dead-head (e.g. equal liquid and air pressures) with no damage to the pump.
Thermal Cycling
PFA140 pumps require no maintenance when operated within their performance range, even in thermal cycling applications.

2.4 Environment & System
Oversized Inlet Line
Pumps operate optimally with liquid inlet lines larger than the liquid outlet lines. This reduces strain on the bellows and may reduce pulsation in the pump outlet.
Clean Supply Air (CDA)
PFA140 pumps require use of Class 2 air for particles and moisture per ISO 8573-1. Use 10 micron filter; maintain -40°C dew point. A point-of-use filter is recommended during first six months of operation in new fabs/systems due to high risks of debris that can damage pumps and void warranty.
Flammable Solvents
PFA140 pumps are not constructed from conductive materials. System that pump flammable solvents should be properly grounded to avoid ignition by static charge. A River's Edge test of isolative pumps with flammable liquids indicated that liquids must be grounded and other procedures should be followed. Copy of test available.
Pumping Liquids Near Boiling Point
Minimizing suction lift reduces pulsation and the potential for boiling or outgassing of liquid in the inlet of the pump. Although reciprocating pumps can pull suction lift, pump performance and life increase when suction lift is minimized or eliminated.
Abrasive Slurry
Pumping abrasive slurry may accelerate wear of components. PFA140 pumps are warrantied when used with slurry. However, normal wear is not covered by warranty.
Environmental Temperature
PFA140 pumps are rated for 0°C (32°F) 50°C (122°F) environmental temperatures. Do not freeze fluid in pump. Operation below 0°C may accelerate wear. Normal wear is not covered by warranty.

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D10 amplifier must be calibrated before attaching fiber optic probes to the pump.

2.5 Installation Instructions

Pull-back dismount is standard. See steps 3.1-3.3 for forward dismount.

1.
Set lever to up position. Slide base plate forward or pump body backward.

Screw base plate to surface Set pump on base

with 3/8 in or 10 mm head knobs; slide it

Lift pump off cap socket screws into pre- forward. Set lever

of base plate. drilled holes.

to down position.

5.
Insert fiber-optics fully into heads. Push in ferrule and gripper; hand-tighten nut.

6.
Attach fittings to pump. Tighten to 80 inch-lbs.

7.
Attach tubes and fittings per manufacturer instructions. Use backer wrench to hold fittings in place at pump.

8.
Set air line via 3/8 in FNPT ports on quick exhaust valves. Line must be 3/8 in minimum orifice.

Push-Forward Dismount

Configuration Setup Replace step 4 with steps 3.1-3.3 to re-configure the base plate to pushforward dismount.

3.1
Move knobs to

opposite sides.

3.2
Set pump on base knobs; slide it backward.

3.3
Move lever down to locked position.

Install with Rigid Base Plate *Requires push-forward dismount configuration (steps 3.1-3.3)

Remove L bracket. Set lever in neutral (up) position.

Slide pump
forward; lift it off base plate.

Fix base plate to work station.
See step 4 above.

Return pump to base plate.

Move lock lever to down position. Reattach L bracket. Tighten to 12 in-lb.

Liquid Inlet/Outlet
Liquid ports are not NPT nor any other standard. Use of connectors other than those supplied by White Knight will damage the pump.

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3. Control & Monitoring
Programmable Control
White Knight CPT-1 controllers monitor and adjust run mode, flow rate, leak detection and other pump operations.

D10 Amplifier Electrical Hookups & Dimensions
White Knight recommends ExpertTM D10 amplifier for use with fiber optic stroke and leak detection assemblies.

Standard Models and Main Unit

1
3 2
Load 4
Load 5
QD hookup is functionally identical (Pink wire not used)

+ 10-30V dc Standard Models 12-30V dc Bussable Power Models
150 mA max. load

Remote Teach

Wire Key 1 = Brown 2 = White 3 = Blue 4 = Black 5 = Gray

Sub-Units NPN
4 Load
5
PNP
4 Load
5

12-30V dc Connection

From Main

Unit Bus

Remote Teach

12-30V dc Connection

From Main

Unit Bus

Remote Teach

10.5 ± 0.2 mm (typ.) 14.5 mm

(0.41")

(0.57")

7.6 mm 35.9 mm 0.30" (1.41")

Mounting Bracket (included with some models)

61.3 mm (2.42")
68.1 mm (2.68")

9.8 mm (0.39")

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3.1 Shift Logic for Fiber-optic Pumps

Air must be sent to either side at startup to initiate movement.

Pump Startup

During pump operation, the timing of the solenoid valve should be dependent on sensors with no time delays. There should be no delay between reading the sensor signal and actuating the solenoid valve.

Send air to left side
of pump

Check Sensors

Send air to right side
of pump

Logic

Only left sensor is true

Only right sensor is true

Air remains on either side if both sensors are true or false

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3.2 Fiber Optic Stroke Detection Installation
For standard end stroke, follow steps for both sides of the pump. For single-probe dual-detect, follow steps for only the left side.

1.
Insert fiber optic probes fully into heads. Push in ferrule and gripper; hand-tighten nut.

2.
Open the top and slide the front face of the D10 up. Press the fiber optic ends into the holes on its front. Slide the face down to lock cables in place.

3.3 Calibrating D10 Amplifier for Stroke Detection
When calibrating the D10 Amplifier for stroke detection, the pump should be in the same operating conditions it will be in during normal operation (i.e. supply air pressure, back pressure, etc.). The Fiber Optic must be installed as per the instructions in section 3.1.

Calibration:

Push Button Remote Line

Result

8 7 6 5 HS 4 3 DO 2 LO 1

Access Dynamic TEACH Mode

Press and hold dynamic push button >2 seconds.

Hold Remote line low (to ground) >2 Seconds.

· Power LED: OFF · Output LED: OFF · Bar graph: LO & DO Alternately Flashing

8 7 6 5 HS 4 3 DO 2 LO 1

TEACH Sensing Conditions

· Hold push button. · Operate pump normally for 15 seconds.

· Hold remote line low (to ground). · Operate pump normally for 15 seconds.

· Power LED: OFF · Output LED: OFF · Bar graph: LO & DO Alternately Flashing

Release button
Return to Run Mode

Release remote line/switch

Teach Accepted Power LED: ON Bar graph: One LED flashes to show relative contrast (successful setup requires minimum value of 4). Sensor returns to Run Mode with new settings.
Teach Unaccepted Power LED: OFF Bar graph: #1, 3, 5, 7 alternately flash to show failure to sense. Sensor returns to Run mode without changing settings. Set up again if value shows <4.

8 7 6 5 HS 4 3 DO 2 LO 1

Upon completion of a successful learning cycle, the D10 Amplifier will continuously learn and self-teach to maintain the same cycle rate count readings.

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3.4 Conductivity Leak Detection Installation

Leaks are identified if conductive fluid contacts a sensor. Sensor provides a Sink (NPN)

or Source (PNP) signal, depending on the wire setup. See the wiring diagrams below.

Conductive leak detection does not qualify for use in explosion-proof environments. Conductive fluid required.

See below for elbow out configuration.

Source (PNP) Connection

Conductivity Leak Detect

White

+ Power

10-30

White/Blue Load - VDC

Wiring Diagrams

1.
Remove leak adapter from assembly.

2.
Replace NPT plug in "L" port with probe. Hand Tighten. Attach cable to signal translator (e.g. PLC).

Sink (NPN) Connection

White

Load

Conductivity

Leak Detect White/Blue

+ Power 10-30
- VDC

3.5 Fiber Optic Leak Detection Installation
D10 amplifier must be calibrated before attaching fiber optic probes to the pump. Fiber optic sensors can melt if used at >130°C (266°F), causing leak detect failure.
See below for elbow out configuration.

1.
Remove leak adapter and leak detect probe from fiber optic assembly.

2.
For straight out configuration replace NPT plug in "L" port with the probe. Hand-tighten.

3.
Insert the fiber optic cable until it contacts the bottom of the probe.

4.
Lower ferrule and gripper until snug against the probe. Hand tighten female gripper nut.
For elbow out configuration:

5.
Open the top and slide the front face of the D10 up. Press the fiber optic ends into the holes on its front. Slide the face down to lock cables in place.

Fiber optic

Conductivity

1.1
Replace NPT plug in "L" port with elbow adapter.

1.2
Attach fiber optic or conductivity leak detect probe per instructions above.

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3.6 Calibrating D10 Amplifier for Leak Detection
Step 1: Power On D10 Amplifier & Set "Dark Operate" Mode:

Push Button

Remote Line

0.04 s "Click" 0.8 s 0.04 s T 0.8 s

Result

Access Setup Mode

Press and hold both buttons > 2 seconds.

Press either button until LEDs show desired settings.
Select Settings

Return to Run Mode

Press and hold both buttons >2 seconds.

8 7 6 5 HS 4 3 DO 2 LO 1

Double-pulse remote line
TT
T

· Green Power LED turns OFF.
· Output LED remains active.
2x · Icons continue to display current setup.
· Bargraph turns OFF.

Pulse the remote

line until LEDs show

desired settings.

Note: Doublepulsing remote line causes setting to "back up" one step.

Sensor toggles through these setting combinations: LO - Normal Speed - No Delay (default) DO - Normal Speed - No Delay LO - High Speed - No Delay DO - High Speed - No Delay LO - Normal Speed - Delay DO - Normal Speed - Delay LO - High Speed - Delay DO - High Speed - Delay

8 7 6 5 HS 4 3 DO 2 LO 1

Hold remote line low · Green Power LED turns ON.

T T

> 2 seconds.

· Sensor returns to Run

> 2 seconds mode with new settings.

Step 2: Access "Single-Point Dark Set" Mode

Push Button

Remote Line

0.04 s "Click" 0.8 s 0.04 s T 0.8 s

Result

Press and hold static

Single-pulse remote · Power LED: OFF.

Access button > 2

line

· Output LED: ON (push button)

Set Mode

seconds.

T 1x

OFF (remote line)

· Static LEDs: LO & DO

alternately flashing

8 7 6 5 HS 4 3 DO 2 LO 1

Step 3: Set Sensing Condition

Set condition to "leak detection" sensing while probe tip is submerged in liquid. Then, remove the leak probe from liquid and reinserted into the "L" port. Amplifier will now signal when moisture if detected on the probe tip.

Push Button

Remote Line

0.04 s "Click" 0.8 s 0.04 s T 0.8 s

Result

Set Sensing Condition

· Present sensing

Present sensing

· Power LED: ON.

condition

· Output LED: ON (push button)

· Five-click static button · Five-pulse remote lne

OFF (remote line)

· Bargraph: 4 indicators flash.

Sensor returns to Run mode with new settings

· Power LED: ON.

· Output LED: ON (push button)

OFF (remote line)

· Bargraph: #1, 3, 5, 7 flash for failure.

Sensor returns to Set sensing condition.

8 7 6 5 HS 4 3 DO 2 LO 1

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4. Ordering Instructions

Required (Default Model)

Additional Options (Blank if not needed)

PFA140 - F16 - LF0 - SFD0 - TF16 -

Rev

Options 1-3 are required. Leave Additional Options blank if not desired. Only add Outlet if different than Inlet.

Default options are highlighted

1. Pump Model

Standard

PFA140

2. Check Ball Material

PTFE Check balls

blank

PFA Check balls

3. Inlet Fitting Front straight only

Flaretek

1/2 in. F08

Compatible 3/4 in. F12

1 in. F16

1-1/4 in. F20

Tube Out 3/4 in. T12

1 in. T16

1-1/4 in. T20

1-1/2 in. T24

Weldable 3/4 in. W12

1 in. W16

Pillar S-300 1/2 in. P08

3/4 in. P12

1 in. P16

1-1/4 in. P20

1-1/2 in. P24

FNPT

3/4 in. N12

1 in. N16

1-1/4 in. N20

Synchro- 1/2 in. S08 Flare 3/4 in. S12

1 in. S16

PrimeLock 3/4 in. L12

1 in. L16

1-1/4 in. L20

4. Leak Detection

No leak detection

blank

15 ft fiber optic cable with no amplifier LF0

15 ft fiber optic cable with D10 amplifier LF1

25 ft fiber optic cable with no amplifier LF2

25 ft fiber optic cable with D10 amplifier LF3

15 ft conductivity cable

LC0

25 ft conductivity cable

LC1

5. Stroke Detection

No stroke detection

blank

DUAL PROBE OPTIONS

15 ft fiber optic cable with no amplifier SFD0

15 ft fiber optic cable with D10 amplifier SFD1

25 ft fiber optic cable with no amplifier SFD2

25 ft fiber optic cable with D10 amplifier SFD3

SINGLE PROBE, DUAL DETECT OPTIONS

Single probe, dual detect, no fibers

SFS

15 ft fiber optic cable with no amplifier SFS0

15 ft fiber optic cable with D10 amplifier SFS1

25 ft fiber optic cable with no amplifier SFS2

25 ft fiber optic cable with D10 amplifier SFS3

* Fiber optic cables ordered separately. Fiber optics are required for operation. Standard configuration includes dual probe WITHOUT fibers. See stroke detection options to order fiber optic cables or single probe option.
Timer mode operation requires end-of-stroke detection. Use of timer mode without stroke detection voids the warranty. Operating the pump without the included quick exhaust valves (QEVs) voids pump warranty. Customers may use their own QEVs with the optional NPT adapter.

6. Outlet Fitting

Straight only.

Front Top

Select Top or Front.

Same as Inlet

blank n/a

Flaretek

1/2 in. FF08 TF08

Compatible 3/4 in. FF12 TF12

1 in. FF16 TF16

1-1/4 in. FF20 TF20

Tube Out 3/4 in. FT12 TT12

1 in. FT16 TT16

1-1/4 in. FT20 TT20

1-1/2 in. FT24 TT24

Weldable 3/4 in. FW12 TW12

1 in. FW16 TW16

Pillar S-300 1/2 in. FP08 TP08

3/4 in. FP12 TP12

1 in. FP16 TP16

1-1/4 in. FP20 TP20

1-1/2 in. FP24 TP24

FNPT

3/4 in. FN12 TN12

1 in. FN16 TN16

1-1/4 in. FN20 TN20

Synchro- 1/2 in. FS08 TS08 Flare 3/4 in. FS12 TS12

1 in. FS16 TS16

PrimeLock 3/4 in. FL12 TL12

1 in. FL16 TL16

1-1/4 in. FL20 TL20

Revision

No revision

blank

Contact support for revision level
or copy exact code activation details. Configured part numbers are not Copy Exact Part Numbers. support@wkfluidhandling.com

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5. Pump Service
Pumps fully rebuilt by White Knight, certified rebuilders, or technicians certified by White Knight receive full warranty renewal. Details below.

White Knight Rebuilds
Request factory rebuilds by web form at: https://wkfluidhandling.com/support/rma/. An RMA# will be provided after processing.
*Customers must follow decontamination instructions in Section 4.4 when returning a pump to White Knight.

Certified Rebuilders
White Knight's global network of certified rebuilders expedite rebuild turn-around time and minimize shipping costs. Find certified rebuilders at: https://wkfluidhandling.com/rebuilders/

Rebuild Pump as Certified Technician
White Knight offers trainings to certify technicians to rebuild pumps. Technicians who pass the training are issued a two-year certification. During the two years, parts in pumps rebuilt by the technician receive a full warranty. See: https://wkfluidhandling.com/virtual-rebuilds/

5.1 Rebuild Kits & Parts

Rebuild kit for PFA140 is RBPFA140-1. To request rebuilds by White Knight, use RBPFA140-5 (labor included). Pump rebuilds require tool kit: 12200-XX-0021 (Legacy# PFA140-170).

8 10 9
11 12

4 3

6 2

RBPFA140-1

ITEM NO. PART NUMBER

DESCRIPTION

QTY.

3130-MP-0029

BELLOWS A,H, & U, 140L (.075)

3200-VI-0001

DIAPHRAGM, .782

5143-MP-0011

SEAL, SHAFT, 140L

5144-PF-0022

SHAFT, SOLID, PFA, 140L

6140-FP-0001

BAFFLE, 1.100"

6150-UH-0001

SEAT, QEV EXHAUST, 30L & 60L

8140-TE-0006

STEM, STROKE DETECT TARGET, 140L

8150-BP-0001

EXTENSION, TARGET, UNIVERSAL

8150-TE-0005

EXTENSION, TARGET, .145

8160-BP-0005

BLANK, TARGET, .145

4100-MP-0003

CHECK BALL- 1-1/8"

4135-MP-0004 BOTTOM CHECK SEAT-120/140L HIGH FLOW 2

4142-MP-0003

TOP CHECK SEAT-30GPM HIGH FLOW

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5.2 Return Pump for Service
Follow decontamination instructions when returning a pump for service.
DO NOT REMOVE PAGE FROM MANUAL. Copy page from manual or download at https://wkfluidhandling.com/support/rma/.
Decontamination Instructions
PRINT COMPLETED DECONTAMINATION CERTIFICATION. IT MUST BE INCLUDED IN YOUR RMA SHIPMENT.
White Knight products are designed for use with caustic and otherwise dangerous liquids. Handle every product as if it contains dangerous chemicals whether or not it actually does.
· Only those with adequate safety training should attempt to handle used pumps. · Wear adequate safety gear appropriate for chemicals that have been in the pump. · Review relevant Material Safety Data Sheets (MSDS) before handling the pump. · Review emergency numbers for use in event of an accident. · Prepare Ph papers, showers, antidotes, clean-up equipment, neutralizers, and other safety devices
used to detect, neutralize or minimize effects of chemicals described in appropriate MSDS documents.

Rinse with DI Water
Circulate DI water through pump for twenty minutes before disassembly and/or double bagging for shipment. If pump is nonfunctional, force DI water from inlet through outlet for 40 minutes before shipment preparations.
Remove Pump from Station:
1. Disconnect liquid tubing connectors from front of pump (opposite shuttle valve). 2. Plug NPT fittings with PTFE plug, Flare fittings with flare nose cover and cap,
or other plug or cap as recommended by connector supplier. 3. Disconnect air supply tubing from face of shuttle valve. 4. Loosen mount screw from base plate. (Note: do not remove screw from base plate). 5. Remove base plate using proper tool for the fastening devices (e.g. Allen wrench or screw driver).
Note: Base plate may stay if needed for replacement pump to be used. 6. Return all removed parts to the pump.

Return Pump to White Knight:
1. Rinse pump with DI water as described above after removing it from its station. 2. Drain remaining DI water from the pump inlet and outlet liquid tubing connectors. 3. Plug liquid outlets as described in the Remove Pump from Station section above. 4. Dry the pump, double bag it, and seal it in thick polyethylene bags. 5. Return the pump to its original packaging. 6. Include MSDS for the chemical that the pump was handling in the box with the pump. 7. Obtain RMA number from White Knight and write it on the outside of the box. 8. Ship to White Knight following all rules, regulations and laws regarding shipment of dangerous
materials. Ship freight pre-paid. No collect shipments will be accepted. Unauthorized use of White
Knight shipping accounts will result in the adding of freight to the bill in addition to a service charge.

Include All Pump Components:
Pumps returned to White Knight for evaluation, service or repair must be complete with all components, including but not limited to base plate, mount screws, tubing connectors, tubing connector caps, flare noses, shuttle valves, mufflers, and tubing. Missing parts will be added to the pump and charged to the customer.

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DO NOT REMOVE PAGE FROM MANUAL. Copy page from manual or download at https://wkfluidhandling.com/support/rma/.

Decontamination Certification

COMPLETE AND PRINT THIS FORM. IT MUST BE INCLUDED IN YOUR RMA SHIPMENT.

I, the undersigned employee of

, certify that all

decontamination and safety procedures described in Decontamination Instructions section have

been followed for return of product below.

RMA#: (We cannot process returns without an RMA number.)

Serial#: (We cannot process returns without a product serial number.)

Metal Exposure:
(Check all that apply. Write in other metals if necessary.)

Product was used in a Metal Process.

Yes

Product was used in a Copper Metal Process.

Yes

Product was used with:

Aluminum

Cobalt

Gold

Lead

Nickel

Platinum

Silver

Tin

Titanium

Tungsten

Zinc

Other:

Chemical Exposure:
(Check all that apply. Write in other chemicals if necessary.)

Product was NOT used in chemicals (DI Water only).

Product was used in chemicals.

Ammonia Nitric Acid

Ammonium Hydroxide Phosphoric Acid

Hydrochloric Acid Sulfuric Acid

Hydrofluoric Acid Other:

Hydrogen Peroxide IPA

Shipping Information:
Please indicate metal processes to which the product has been exposed by clearly and conspicuously labeling the outside of the return package with the metal.

Products exposed to Metal Processes must be sent to the following address:

Products NOT exposed to Metal Processes must be sent to the following address:

White Knight Fluid Handling 187 East 670 South, Suite B Kamas, UT 84036

White Knight Fluid Handling 187 East 670 South, Suite C Kamas, UT 84036

Print Name: Signature:

Date:

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6. Warranty
White Knight follows strict manufacturing, assembly and testing procedures to ensure consistency and reliability.
White Knight warrants PFA140 pumps and components are free from defects in materials and workmanship for two years from our shipment date or your installation date if provided within 90 days of shipment from our facility.
Failures due to normal wear, misuse, abuse or unauthorized disassembly nullify this warranty.
White Knight does not guarantee the suitability of products for specific applications. White Knight is not liable for any damage or expense resulting from use or misuse of its products in any application. Responsibility is limited solely to repair or replacement of defective products or components.
Prior written, faxed or emailed approval must be obtained from White Knight before returning any product or component for warranty consideration. All determinations regarding cause of failure are made by White Knight, and all decisions regarding warranty fulfillment or nullification are made by White Knight.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, INCLUDING ANY GUARANTEE OF SUITABILITY FOR ANY PURPOSE. NO VARIATIONS OF THIS WARRANTY SHALL BE HONORED NOR CONSIDERED LEGALLY BINDING, EXCEPT WRITTEN AGREEMENTS SIGNED BY THE CEO OF WHITE KNIGHT FLUID HANDLING.

Accessories
See ordering instructions or contact us for details.
Stroke Detection · Fiber Optic stroke detection with or without sensor · Solid state pressure switch · Solid state dual pressure switch
Leak Detection · Fiber Optic leak detection with or without sensor · Conductivity leak detection
CPT-1 · Control/monitor run mode and flow rate.
CatcherTM Pre-Filters · In-line and pump-mounted options · Large through holes to avoid loading · Filter may be removed without removing the CatcherTM from the pump or the line. · Pumps damaged by passing solids that use a CatcherTM are repaired as in warranty.
Filter Housing · 100% non-metallic · Allows for filter changing without disconnecting the inlet/outlet lines · Rated for temperatures up to 210°C · Install with industry standard connections · Designed to allow for thermal cycling · Upright and inverted installation options
Quick Exhaust Valves · Allows for immediate escape of exhaust air reducing pulsation and exposure of solenoid valve to corrosive fumes · In-line and pump-mounted options · UHMW-PE design · Comes standard with a one-year warranty
Pulse Dampeners · Uses same CDA as supplied to pump · In-line and pump-mounted options · Sizes available for all PFA Series pumps · Self-adjusting, Auto-Level Valve is regulated by liquid line pressure

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PFA140 Owner's Manual

Ver. 2.1.8 | 5 Dec 2023 | P. 17 Subject to change without notice

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White Knight Support
187 E. 670 S. Kamas, UT 84036 Phone: 435.783.6040 Toll Free: 888.796.2476 Fax: 435.783.6128 support@wkfluidhandling.com https://wkfluidhandling.com/support/

Part No. 18200-LM-0007

Version 2.1.8 | 5 Dec 2023 Subject to change without notice

References

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