MEAN WELL Switching Power Supply Manufacturer
Owner's Manual for MEAN WELL models including: RSD-100D Series 100W Railway Single Output DC-DC Converter, RSD-100D Series, 100W Railway Single Output DC-DC Converter, Single Output DC-DC Converter, Output DC-DC Converter, DC-DC Converter, Converter
RSD-100D-24 MEAN WELL - РКС Компоненти - РАДІОМАГ
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DocumentDocument100W Railway Single Output DC-DC Converter RSD-100 series GTIN CODE MW Search: https://www.meanwell.com/serviceGTIN.aspx SPECIFICATION Features : Compliance to BS EN/EN50155 and BS EN/EN45545-2 railway standard User's Manual 2:1 wide input range Protections: Short circuit / Overload / Over voltage / Input reverse polarity 4000VDC I/O isolation Cooling by free air convection Half encapsulated Built-in constant current limiting circuit 1U low profile 36mm All using 105 long life electrolytic capacitors LED indicator for power on 100% full load burn-in test 3 years warranty UL62368-1 AS/NZS62368-1 TPTC004 IEC62368-1 MODEL RSD-100B-5 RSD-100B-12 RSD-100B-24 RSD-100C-5 RSD-100C-12 RSD-100C-24 RSD-100D-5 RSD-100D-12 RSD-100D-24 OUTPUT INPUT DC VOLTAGE 5V 12V 24V 5V 12V RATED CURRENT 20A 8.4A 4.2A 20A 8.4A CURRENT RANGE 0 ~ 20A 0 ~ 8.4A 0 ~ 4.2A 0 ~ 20A 0 ~ 8.4A RATED POWER 100W 100.8W 100.8W 100W 100.8W RIPPLE & NOISE (max.) Note.2 100mVp-p VOLTAGE TOLERANCE Note.3 ±2.0% LINE REGULATION ±0.5% LOAD REGULATION ±1.0% 120mVp-p ±2.0% ±0.3% ±1.0% 150mVp-p ±2.0% ±0.2% ±1.0% 100mVp-p ±2.0% ±0.5% ±1.0% 120mVp-p ±2.0% ±0.3% ±1.0% SETUP, RISE TIME 800ms, 50ms at full load HOLD UP TIME (Typ.) Please refer to page 3 Hold up Time( Load de-rating curve ) VOLTAGE CONTINUOUS 16.8 ~ 31.2VDC RANGE 1 SEC. 14.4 ~ 33.6VDC 33.6 ~ 62.4VDC 28.8 ~ 67.2VDC EFFICIENCY (Typ.) 88% 89% 89% 89% 91% DC CURRENT (Typ.) 4.8A/24V 4.8A/24V 4.8A/24V 2.4A/48V 2.4A/48V INRUSH CURRENT (Typ.) 30A/24VDC 30A/48VDC 24V 4.2A 0 ~ 4.2A 100.8W 150mVp-p ±2.0% ±0.2% ±1.0% 91% 2.4A/48V 5V 20A 0 ~ 20A 100W 100mVp-p ±2.0% ±0.5% ±1.0% 12V 8.4A 0 ~ 8.4A 100.8W 120mVp-p ±2.0% ±0.2% ±1.0% 67.2 ~ 143VDC 57.6 ~ 154VDC 89.5% 91% 1.2A/110V 1.2A/110V 30A/110VDC 24V 4.2A 0 ~ 4.2A 100.8W 150mVp-p ±2.0% ±0.2% ±1.0% 90% 1.2A/110V EN50155:2007-B/C- type comply with S1 level @ full load, comply with S2 level @ 70% load ; D-type comply with S2 level @ full load INTERRUPTION OF VOLTAGE SUPPLY EN50155:2017-Comply with S1 level OVERLOAD PROTECTION OVER VOLTAGE WORKING TEMP. 105 ~ 135% rated output power Protection type : Constant current limiting, recovers automatically after fault condition is removed 5.75 ~ 7V 13.8 ~ 16.2V 27.6 ~ 32.4V 5.75 ~ 7V 13.8 ~ 16.2V 27.6 ~ 32.4V 5.75 ~ 7V 13.8 ~ 16.2V 27.6 ~ 32.4V Protection type : Shut down o/p voltage, re-power on to recover -40 ~ +55 (no derating) ; +70 @ 60% load by free air convection ; +70 no derating with external base plate, TX class compliance WORKING HUMIDITY ENVIRONMENT STORAGE TEMP. TEMP. COEFFICIENT 5 ~ 95% RH non-condensing -40 ~ +85 ±0.03%/ (0 ~ 50) VIBRATION 10 ~ 500Hz, 5G 10min./1cycle, 60min. each along X, Y, Z axes ; Mounting : compliance to IEC61373 OPERATING ALTITUDE 5000 meters SAFETY STANDARDS IEC 62368-1, UL 62368-1, AS/NZS 62368-1, EAC TP TC 004 approved, Design refer to BS EN/EN62368-1 SAFETY & EMC (Note 5) WITHSTAND VOLTAGE ISOLATION RESISTANCE EMC EMISSION EMC IMMUNITY I/P-O/P:4KVDC I/P-FG:2.5KVDC O/P-FG:2.5KVDC I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25/ 70% RH Compliance to BS EN/EN55032 (CISPR32) Conduction Emission: Class A, Radiation Emission: Class B, EAC TP TC 020 Compliance to BS EN/EN61000-4-2,3,4,5,6,8, BS EN/EN55035, light industry level, EAC TP TC 020 RAILWAY STANDARD BS EN/EN50155 / IEC60571 including IEC61373 for shock & vibration, BS EN/EN50121-3-2 for EMC ; BS EN/EN45545-2 for fire protection MTBF 2446.2K hrs min. Telcordia SR-332 (Bellcore) ; 254.2K hrs min. MIL-HDBK-217F (25) OTHERS DIMENSION 161*68*36mm (L*W*H) NOTE PACKING 0.563Kg; 24pcs/14.5Kg/0.91CUFT 1. All parameters NOT specially mentioned are measured at 24,48,110VDC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Strongly recommended that external output capacitance should not exceed 5000uF. (Only for: RSD-100-5 / -12) 5. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a 360mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies. (as available on http://www.meanwell.com) 6. The ambient temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan models for operating altitude higher than 2000m(6500ft). Product Liability DisclaimerFor detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx File Name:RSD-100-SPEC 2022-09-20 Downloaded from Arrow.com. 100W Railway Single Output DC-DC Converter Mechanical Specification 161 156 I/P 1 2 3 55 6.5 68 RSD-100 series Case No.999A Unit:mm 2.5 LED O/P 1 2 8.2 9.5 10 4-R1.75 156 2.5 12max. Block Diagram 2-R1.75 25 36 tc 92 12max. tc : Max. Case Temperature Input Terminal Pin No. Assignment : Pin No. Assignment 1 DC INPUT V+ 2 DC INPUT V- 3 FG Output Terminal Pin No. Assignment : Pin No. Assignment 1 DC OUTPUT -V 2 DC OUTPUT +V fosc : 130KHz EMI I/P FILTER POWER SWITCHING RECTIFIERS & FILTER +V -V FG DETECTION O.L.P. PWM CONTROL CIRCUIT O.V.P. Input Fuse There is one fuse connected in series to the positive input line, which is used to protect against abnormal surge. Fuse specifications of each model are shown as below. Type Fuse Type B Time-Lag C Time-Lag D Time-Lag Reference and Rating Conquer UDA-A, 10A, 250V Conquer UDA-A, 5A, 250V Conquer UDA-A, 3.15A, 250V Downloaded from Arrow.com. File Name:RSD-100-SPEC 2022-09-20 100W Railway Single Output DC-DC Converter RSD-100 series Input Reverse Polarity Protection There is a MOSFET connected in series to the negative input line. If the input polarity is connected reversely, the MOSFET opens and there will be no output to protect the unit. Input Range and Transient Ability The series has a wide range input capability. Within ±30% of rated input voltage, it can be executed at full-load operation and operate properly; with ±40% of rated input voltage, it can withstand that for 1 second. Input Under-Voltage Protection If input voltage drops below Vimin, the internal control IC shuts down and there is no output voltage. It recovers automatically when input voltage reaches above Vimin, please refer to the cruve below. RSD-100B-24 RSD-100C-24 RSD-100D-24 Vo 30 25 20 Vo 30 25 30 20 Vo 30 25 20 15 Turn On 15 Turn On 15 Turn On Turn Off Turn Off Turn Off 10 10 10 5 12.8 13.8 0 Vin 12 13 14 15 16 17 5 25.6 27.6 0 Vin 25 27 29 31 33 35 5 53.7 57.3 0 Vin 50 55 60 65 70 Inrush Current Inrush current is suppressed by a resistor during the initial start-up, and then the resistor is bypassed by a MOSFET to reduce power consumption after accomplishing the start-up. Hold-up Time EN50155: 2007 version - D type is in compliance with S2 level, while B and C types are in compliance with S1 level at full load output condition. To fulfil the requirements of S2 level, B and C types require de-rating their output load to 70%, please refer to the curve diagrams below. RSD-100B-5 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms LOAD RSD-100B-12 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms TIME TIME LOAD RSD-100B-24 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms TIME RSD-100C-5 RSD-100C-12 RSD-100C-24 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms 100ms LOAD 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms LOAD 100% 90% 80% 70% 60% 50% 40% 30% 20% 10% 0% 0ms 10ms 20ms 30ms 40ms 50ms 60ms 70ms 80ms 90ms TIME TIME TIME EN50155: 2017 version - Comply with S1 level Output Voltage Adjustment This function is optional, which the standard product does not have it. If you do need the function, please contact MW for details. File Name:RSD-100-SPEC 2022-09-20 LOAD LOAD Downloaded from Arrow.com. 100W Railway Single Output DC-DC Converter RSD-100 series Efficiency vs Load & Vin Curve The efficiency vs load & Vin curves of each model are shown as below. RSD-100B-5 RSD-100B-12 95% 95% 90% 90% EFFICIENCY EFFICIENCY 85% 85% 31.2Vdc 80% 24Vdc 80% 16.8Vdc 75% 75% 70% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD 70% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD 31.2V d c 24V d c 16.8V d c EFFICIENCY RSD-100C-5 95% 90% 85% 80% 75% 70% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD 62.4V d c 48V d c 33.6V d c EFFICIENCY RSD-100C-12 95% 90% 85% 80% 75% 70% 65% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD 62.4V dc 48V dc 33.6V dc EFFICIENCY EFFICIENCY RSD-100B-24 95% 90% 85% 80% 75% 70% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD 31.2V dc 24V dc 16.8V dc RSD-100C-24 95% 90% 85% 80% 75% 70% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD 62.4V d c 48V d c 33.6V d c EFFICIENCY RSD-100D-5 95% 90% 85% 80% 75% 70% 65% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD 143V dc 110V dc 67.2V dc EFFICIENCY RSD-100D-12 95% 90% 85% 80% 75% 70% 65% 60% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD 143V dc 110V dc 67.2V dc EFFICIENCY RSD-100D-24 95% 90% 85% 80% 75% 70% 65% 60% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD 143V d c 110V d c 67.2V d c Parallel and Series Connection A.Operation in Parallel Since RSD-100 series don't have built-in parallel circuit, it can only use external circuits to achieve the redundant operation but not increase the current rating. 1.Add a diode at the positive-output of each power supply (as shown as below), the current rating of the diode should be larger than the maximum output current rating and attached to a suitable heat sink. This is only for redundant use (increase the reliability of the system) and users have to check suitability of the circuit by themselves. I/P + EIN PS1 D1 RL I/P - I/P + PS2 D2 I/P - 2.When using S.P.S. in parallel connection, the leakage current will increase at the same time. This could pose as a shock hazard for the user. So please contact the supplier if you have this kind of application. B.Operation in Series RSD-100 can be operated in series. Here are the methods of doing it: 1.Positive and negative terminals are connected as shown as below. According to the connection, you can get the positive and negative output voltages for your loads. I/P + E IN PS1 I/P - I/P + PS2 I/P - +V RL COM RL -V Downloaded from Arrow.com. File Name:RSD-100-SPEC 2022-09-20 100W Railway Single Output DC-DC Converter RSD-100 series 2.Increase the output voltage (current does not change). Because RSD-100 series have no reverse blocking diode in the unit, you should add an external blocking diode to prevent the damage of every unit while starting up. The voltage rating of the external diode should be larger than V1+V2 (as shown as below). I/P + +V E IN PS1 V1 D1 I/P - I/P PS2 I/P + V2 - V1+V2 RL D2 -V Overload Protection If the output draw up to 105~135% of its output power rating, the converter will go into overload protection which is constant current mode. After the faulty condition is removed, it will recover automatically. Please refer to the diagram below for the detail operation characteristic. Please note that it's not suitable to operate within the overload region continuously, or it may cause to over temperature and reduce the life of the power supply unit or even damage it. Vo(%) 100 Overload 50 region Io(%) 0 50 100 150 Over Voltage Protection The converter shuts off to protect itself when the output voltage drawn exceeds 115~140% of its output rating. It must be repowered on to recover. LED Indicator Equipped with a built-in LED indicator, the converter provides an easy way for users to check its condition through the LED indicator. Green : normal operation; No signal: no power or failure. Derating Curve a.Single unit operation If the unit has no iron plate mounted on its bottom, the maximum ambient temperature for the unit will be 55 as operating under full load condition. It requires de-rating output current when ambient temperature is between 55-70, please refer to the de-rating curve as below. 100 100 80 80 60 60 40 40 20 20 -40 0 10 20 30 40 50 55 60 70 (HORIZONTAL) -30 AMBIENT TEMPERATURE () 0 10 20 30 40 50 60 70 80 (HORIZONTAL) Tcase () LOAD (%) RATED CURRENT (%) Downloaded from Arrow.com. File Name:RSD-100-SPEC 2022-09-20 100W Railway Single Output DC-DC Converter RSD-100 series Suitable installation methods are shown as below. Since RSD-100 is a semi-potted model, its thermal performances for the following installation methods are similar and share the same derating curve. b.Operate with additional iron plate If it is necessary to fulfil the requirements of EN50155 TX level that operate the unit fully-loaded at 70, RSD-100 series must be installed onto an iron plate on the bottom. The size of the suggested iron plate is shown as below. In order for optimal thermal performance, the iron plate must have an even & smooth surface and RSD-100 series must be firmly mounted at the center of the iron plate. Unit:mm M3*4 360 LOAD (%) 2 360 The load vs ambient temperature curve is shown as below. 100 80 60 40 20 -40 0 10 20 30 40 50 60 70 (HORIZONTAL) AMBIENT TEMPERATURE () Suitable installation methods are shown as below. Since RSD-100 is a semi-potted model, its thermal performances for the following installation methods are similar and share the same derating curve. iron plate Downloaded from Arrow.com. File Name:RSD-100-SPEC 2022-09-20 100W Railway Single Output DC-DC Converter RSD-100 series Immunity to Environmental Conditions Test method Cooling Test Dry Heat Test Damp Heat Test, Cyclic Vibration Test Increased Vibration Test Shock Test Standard EN 50155 section 12.2.3 (Column 2, Class TX) EN 60068-2-1 EN 50155 section 12.2.4 (Column 2, Class TX) EN 50155 section 12.2.4 (Column 3, Class TX & Column 4, Class TX) EN 60068-2-2 EN 50155 section 12.2.5 EN 60068-2-30 EN 50155 section 12.2.11 EN 61373 EN 50155 section 12.2.11 EN 61373 EN 50155 section 12.2.11 EN 61373 Test conditions Temperature: -40 Dwell Time: 2 hrs/cycle Temperature: 70 / 85 Duration: 6 hrs / 10min Temperature: 25~55 Humidity: 90%~100% RH Duration: 48 hrs Temperature: 19 Humidity: 65% Duration: 10 mins Temperature: 19 Humidity: 65% Duration: 5 hrs Temperature: 21± 3 Humidity: 65 ± 5% Duration: 30ms*18 Low Temperature Storage Test EN 50155 section 12.2.3 (Column 2, Class TX) EN 60068-2-1 Temperature: -40 Dwell Time: 16 hrs Salt Mist Test EN 50155 section 12.2.10 (Class ST4) Temperature: 35±2 Duration: 96 hrs Status No damage PASS PASS PASS PASS PASS PASS PASS EN45545-2 Fire Test Conditions Test Items Items Oxygen index test R22 Smoke density test Smoke toxicity test R24 Oxygen index test R25 Glow-wire test R26 Vertical flame test EN 45545-2:2013 EN ISO 4589-2:1996 EN 45545-2:2013 EN ISO 5659-2:2006 EN 45545-2:2013 NF X70-100:2006 EN 45545-2:2013 EN ISO 4589-2:1996 EN 45545-2:2013 EN 60695-2-11:2000 EN 45545-2:2013 EN 60695-11:2003 Standard HL1 PASS PASS PASS PASS PASS PASS Hazard Level HL2 PASS PASS PASS PASS PASS PASS HL3 PASS PASS PASS PASS PASS PASS Downloaded from Arrow.com. File Name:RSD-100-SPEC 2022-09-20