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Instruction Manual for wilTec models including: 62287 Radiator Pressure Tester Set, 62287, Radiator Pressure Tester Set, Pressure Tester Set, Tester Set, Set
Cooling system tester set 27 pcs. bead breaker cooler bead breaker
Please read and follow the operating instructions and safety information prior to initial operation. Technical changes reserved! Illustrations, functional ...
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DocumentDocumentOperating instructions Radiator Pressure Tester Set 62287 Illustration similar, may vary depending on model Please read and follow the operating instructions and safety information prior to initial operation. Technical changes reserved! Illustrations, functional steps, and technical data may deviate insignificantly due to continuous further developments. The information contained in this document may alter at any time without prior notice. No part of this document may be copied or otherwise duplicated without prior written consent. All rights reserved. WilTec Wildanger Technik GmbH cannot be held liable for any possible mistakes in this operating manual, nor in the diagrams and illustrations shown. Although WilTec Wildanger Technik GmbH has made every possible effort to ensure that this operating manual is complete, accurate, and up-to-date, errors cannot be ruled out entirely. If you have found an error or wish to suggest an improvement, we look forward to hearing from you. Send us an e-mail to: service@wiltec.info or use our contact form: https://www.wiltec.de/contacts/ The most recent version of this manual in several languages can be found in our online shop: https://www.wiltec.de/docsearch Our postal address is: WilTec Wildanger Technik GmbH Königsbenden 12 52249 Eschweiler Germany To return your goods for exchange, repair, or other purposes, please use the following address. Attention! To allow for a trouble-free complaint or return, it is important to contact our customer service team before returning your goods. Retourenabteilung WilTec Wildanger Technik GmbH Königsbenden 28 52249 Eschweiler Germany E-mail: service@wiltec.info Tel: +49 2403 555920 Fax: +49 2403 5559215 © by WilTec Wildanger Technik GmbH http://www.wiltec.de Item 62287 Page 2 10 2023-1 Introduction Thank you for choosing to purchase this quality product. To minimise the risk of injury, we ask you to always take some basic safety precautions when using this product. Please read this operating manual carefully and make sure that you understand it. Keep these operation instructions in a safe place. Safety instructions · Be particularly careful when opening the radiator. It can be pressurised, hot cooling agent might be ejected. · Before demounting the pump or adaptor, depressurise. · After testing the pressure or repairing, check the cooling agent to know if it is at a correct level and if there is enough antifreeze left. · Take special care when working on a running engine. Loose or sack-like clothes might be caught in rotating parts of the engine. Operation Radiator leakage test 1. Remove the original radiator cap from the radiator or compensation tank. 2. Choose the appropriate adaptor from the set, then connect it to the radiator or compensation tank. 3. Now connect the hand pump to the adaptor (Fig. 1). 4. Press the test pump until a pressure of 0.68 to 1.03 bar (1015 psi) is achieved (see Figg. 1 and 2). Fig. 1 Fig. 2 Fig. 3 Radiator-cap leakage test 1. Remove the original radiator cap. 2. Choose one of the suitable adaptors 2a or 2b, then connect it to the radiator cap. 3. Press the test pump several times and observe the pressure gauge. If the pressure drops, the cap is defective (see Fig. 3). 4. Compare the pressure values displayed with the standard pressure value of the radiator cap. Maintenance and storage · Plug the test adaptor several times onto the quick coupling of the hand pump to press out the water remaining inside. · Fill pneumatic oil into the air hole of the end of the hand pump to lubricate the piston of the hand pump. © by WilTec Wildanger Technik GmbH http://www.wiltec.de Item 62287 Page 3 10 2023-1 Filling the absorber 1. Open the bonnet, then fix the vacuum pump to the bonnet with hooks. 2. Remove the cap of the radiator or coolant reservoir. Totally drain the cooling agent at an appro- priate spot. The maintenance manual of your vehicle tells you how to proceed. 3. Connect an appropriate vehicle-specific adaptor or the universal adaptor to the radiator/reser- voir (see Figg. 4 and 5). Fig. 4 Fig. 5 4. Make sure that valve 3 is set to "On" and valve 7 to "Off" (see Fig. 6). 5. Connect the vacuum pump to the pneumatic source and set the "On/off" switch to "On" (see Fig. 7). Set valve 3 to "Off" as soon as a pressure of 0.670.84 bar has been reached (see Fig. 8). ON On OFF Off Fig. 6 Fig. 7 Fig. 8 6. Connect the coolant hose to the vacuum pump and put the hose in a container with cooling agent. 7. Make sur that valve 3 is set to "Off" before starting to fill in the coolant. 8. Make sure that the hose is filled with coolant. 9. Set valve 7 to "On" so that the coolant is sucked from its container (see Fig. 9). 10. As soon as the gauge displays zero, the radiator should be filled enough; otherwise, repeat. © by WilTec Wildanger Technik GmbH http://www.wiltec.de Item 62287 Page 4 10 2023-1 Off On Fig. 9 1 Coolant hose Important instructions! · This manual does not replace the maintenance manual of your vehicle. · Additional information is found in the maintenance manual. · To be reliable, the test values should be compared with vehicle-specific data; these data should be held available. Important note: Reproduction and any commercial use (of parts) of this operating manual, requires a written permission of WilTec Wildanger Technik GmbH. © by WilTec Wildanger Technik GmbH http://www.wiltec.de Item 62287 Page 5 10 2023-1