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User Manual for NEUATION models including: GC12 Gel Card Clinical Centrifuge, GC12, Gel Card Clinical Centrifuge, Card Clinical Centrifuge, Clinical Centrifuge, Centrifuge
Centrifugeuse de laboratoire iFuge GC12 1
1
Wirówka do kart żelowych iFuge GC12
File Info : application/pdf, 20 Pages, 2.21MB
DocumentDocumentNEUATION
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iFUGE GC12
PRODUCT USER MANUAL
TABLE OF CONTENTS
1. Introduction
1
2. Intended Use
1
3. Symbol
1
4. Features
1
5. Technical Specification
1
6. Standard Accessories
2
7. Safety Precaution
3
8. Installation
4
9. Standard Parts Listing
6
10. User Interface & Display
6
11. Rotor Installation
7
12. Balancing the Rotor
8
13. Operating the Centrifuge
9
14. Maintenance and Cleaning
12
15. Troubleshooting
12
16. Warranty Statement
13
17. Product Disposal
14
1.INTRODUCTION The Gel Card Centrifuge is a microprocessor controlled next generation centrifuge with a robust design for smart airflow and comes with safetylock feature. lt can load upto 12gel cards at a time and an additional fixture is provided for holding lang gel cards. Compatible with different types of gel cards present in the market the parameters such as time and speed can be changed in our machine based on the user requirement. Commonly used for ABO Blood Grouping, Combs Test, Cross matching tests etc.
2.INTENDED USE The centrifuge enables centrifugation of either 6 well or 8 well gel cards.
NOTE: Before using the centrifuge, p/ease read this user manua/ carefully. This user manua/ is intended to assist with the operation and care ofthe unit & is not a document which aids in repair. For repair please contact the supplier.
3.SYMBOL Warning
-
Waste electrical
4.FEATURES · BLDC motor for maintenance free lang life · Microprocessor controlled: Enables digital variable speed and time setting with
last run memoryfunction · Single instrument can be used with standard Gel Cards available in the market,
eliminating the need to change the rotor. This allows for flexibility in running different protocols recommended byvarious Gel Card manufacturers · Precise RPM setting from S00to 2200RPM with least count of 10RPM · Automatie imbalance detection for safe operation · Lid lock safety- Lid releases (automatically) after run completion · Compact design with low loading height for ease of operation · Programming feature: User can save and run upto 99 defined programs (protocols ) · One touch short spin operation & change over from RPM to RCF
5.TECHNICAL SPECIFICATION
Motor Type
BLDC Motor
Speed Setting
500to 2200RPM
Maximum RCF
470x g
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5. TECHNICAL SPECIFICATION
Speed Accuracy Speed Steps Run Time & Modes Acceleration time Deceleration time Dimension (Wx DxH) Weight of the equipment Permissible Temp. Permissible RelativeHumidity Altitude Pollution Degree Environment Noise Level
Power Adaptor Details
Power Consumption
± 100 RPM ± 10 RPM
1 to 999 minutes & infinite mode 35 ± 5 seconds 50 ± 5 seconds 381x 480x 185 (mm) 8.3 kg (without rotor) 5-40°c 80% Use upto an altitude of 2000 m above MSL
2 For indoor use only 65 dB (A)
Input: 100-240 VAC, 50/60Hz
Output: 24V = 4A
48W
DxWxH in mm GEL Card
Rotor Size and Fixture 70x 9x 53 Short 70x 9x 53 Short
6Weil Card
8Weil Card
54x 9x 65 Long 6Weil Card
Holder
Bucket
Gel Card per bucket Max. RCF Radius in mm Acceleration in sec Deceleration in sec
6 470g
87.50 35 50
6. STANDARD ACCESSORIES
1. Power Adapter 2. T-Allen Key
6 470g
87.50 35 50
6 459 g 85.10
35 50
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6. STANDARD ACCESSORIES 3. Reduction Gel CardPlate 4. Gel Card Holder 5. Product user manual & warranty card
7. SAFETY PRECAUTIONS
A\_ Read all safety & usage information provided in this manual carefully before using the device.
· Never use the centrifuge in any manner not specified in this manual.
· Equipment used in any manner not specified in this manual or by the
manufacturer can result in the lapse of warranty.
· Never move the centrifuge during its operation.
· The rotor and the rotor only must always be securely fastened. lf the centrifuge
makes unusual noise during operation, the rotor or the rotor lid fitment needs to
be checked. Switch OFF the device immediately by pressing STOP, check fitment
& fasten it ( if required).
· The rotors must be loaded symmetrically. Each tube should be counter balanced
by another tube of same weight.
· Do not use centrifuge or rotor that have not been correctly installed or damaged.
· Repairs must only be performed by authorized service technician.
· Only use recommended original rotors and spare parts for best result & product
safety.
· Centrifuge must be used for the specified application only. lt must not be operated
in a hazardous or flammable environment and must not be used to centrifuge
explosive or highly reactive media. Also do not place the potential hazardous
material within the clearance area/envelope.
· lf liquids are spilled on the rotor or rotor chamber, the centrifuge must be cleaned
carefully and properly before being used again.
· This centrifuges capacity must not be exceeded as it is the maximum capacity.
· Do not lean on the equipment. lt may damage the equipment or the harm the
operator.
· When moving the centrifuge from a cold room to a normal room, run the
centrifuge for 30 minutes beforehand in the cold room to avoid condensation.
Alternately, allow it to warm up in lab for at least three hours, but do not plug in the
centrifuge in order te prevent possible damage by condensation.
· Rotor and bucket are high-graded components which are subject to extreme
mechanical strain. Even slight scratches and tears can lead to serious internal
material damage. Ensure to check rotor for any signs of damage before use. Rotor
& rotor lid showing visible signs of corrosion or mechanical damage should not be
used.
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7. SAFETY PRECAUTIONS · For safety we have provided protective earthing with power supply. Make sure
power supply is earthened. · In the event of contamination caused by aggressive agents, the rotor must be
cleaned immediately using a natural cleaning liquid. lf any kind of damage is seen kindly contact the service technician. · Before using cleaning or decontamination method other than those mentioned by the manufacturer, contact the manufacturer to ensure that the intended method will not damage the centrifuge. · The power adaptor given with centrifuge unit is designed to be used for this particular centrifuge only. Do not use any other power adaptor.
8. INS TALLATION This bench top clinical centrifuge comes in a packaging box. On receiving the box, gently remove the upper packaging and take out the centrifuge by holding it from the bottom. When centrifuge is used for the first time, ensure that all the packaging accessories are removed from the rotor chamber. The rotor is pre-installed and please make sure that rotor is firmly tightened. Accessories and user manual are kept inside the box with centrifuge. Please keep all the packaging in safe storage for at least 2 years for warranty purpose.
NOTE: lnstruction for transportation after delivery to the Responsib/e Body is based in dea/ to customer.
The following points are necessary to take carefor proper installation:
Fiat & Non - Slippery Surface
Clearance of 20 cm from all 4 sides
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8. INSTALLATION 8.1 LOCATION & MOUNTING Place the centrifuge on a flat and leveled surface; ensure that all the four feet of this centrifuge stands on the surface firmly. Avoid installing on a slippery surface or surface prone to vibration. 1. Ideal ambient temperature is 20°C ± S°C; avoid placing the centrifuge in direct
sunlight. 2. Keep clearance of at least 20 cm on both sides and at least 20 cm behind it to
guarantee the cooling efficiency. 3. Keep away from heat or water to avoid sample temperature issues or centrifuge
failures. 4. Do not place the centrifuge so that it become difficult to operate the device. 8.2 CONNECTING POWER ADAPTOR 1. Connect one side of power adaptor to rear side of centrifuge and other to supply
as shown in the figure below. 2. Rotate clockwise the adaptor nut to tighten the adaptor with the centrifuge.
Ensure the power switch is OFF while connecting the power adaptor. 3. The sticker on the body & jack are indicating the position of the rib on the jack.
While fitting the adaptor to the unit-please match the sticker position as shown in the figure below & gently push it in.
Match the
sticker
4. lf matched correctly the plug will go in easily without much force (do not try to force the plug in if it is not matched properly). Once the plug is inserted into position, turn the loose upper ring clockwise to tighten & to secure the fitment.
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9. STANDARD PARTS USTING
FrontView
1. View Window 2. Groove to open the lid 3. Operation and setting Buttons
RearView
4. Power Switch 5. Adaptor Port
f©r--_,. Rubber Mount/ Base Mount
0
10. USER INTERFACE & DISPLAY
BottomView
76 3
5
4 21
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10. USER INTERFACE & DISPLAY
ltem
Name
Function
la
START/ SHORT SPIN
Short press "START" to start the operation of Centrifuge.
lb
START/
Lang press "START/SHORT SPIN & hold this button after
SHORT SPIN setting required speed to run centrifuge for short time.
2a
STOP/ OPEN
Press this button to stop the ongoing operation. Lid opens automatically, after roter comes to a stop.
2b
STOP/ OPEN
Short press this button to open the lid of the centrifuge.
3
SPEED
Press this button to select speed value. Then Press "+/-" to set speed value in RPM.
4
TIME
Press "Time" to select time value. Then press "+/-" to set Time value in minutes.
5
+/-
"+" is used to increase and "-" is used to decrease values.
6
RPM/RCF Used to toggle display between RPM and RCF.
7
PROGR AM Lang press button to enter in Program Mode and to select any
MODE
Program out of the 99 available programs.
11.ROTOR INSTALLATION
11.1 ROTOR REMOVING AND REPLACING PROCESS Upon receiving this centrifuge, its roter comes pre-installed. In case if user wants to remove or replace roter, follow the below mentioned procedure:
11.1.1 REMOVING ROTOR 1. Do not tryremove or loosen the rotor with bare hands. 2. UsingT - Allen Key, loosen the roter nut byturning it anti-clockwise.
11.1.2 REPLACING ROTOR 1. To replace or install the roter, take roter and load verticallyon the motor shaft. 2. Place the roter nut in the center hole of the rotor onto the motor shaft. 3. Put T -Allen Key in rotor nut & turn clockwise to tighten and anticlockwise to
loosen rotor.
NOTE: 1) Check the rotor isfirmly tightened before running.
11.ROTORINSTALLATION
T-Allen Key To Tighten
Rotor Nut ------ Gel Card ---------rll Rotor-----
Motor Shaft ----'--/..,_/
12.BALANCING THE ROTOR 1. Always balance the rotor before beginning the operation. Following are the
process of symmetrical loading of Gel Cards in the rotor.
2. Symmetrical loading of tubes in the rotor is necessary. Otherwise vibration or imbalance can occur which can cause serious damage to the centrifuge.
3. lf the tubes are not loaded symmetrically then the imbalance detector will cut off
EI the running centrifuge for device & user safety. This will stop the centrifuge and
12. BALANCING THE ROTOR Err 55 will be seen indicating cards are not loaded symmetrically. To resume operation, load Gel Cards symmetrically & restart the centrifuge.
4. lncorrect method of loading Gel Cards in centrifuge rotor (refer image).
NOTE: 1) lncorrectmethod ofloading Gel Cards can lead to an accident. 2) "Gel Card Holder" are the part of Rotor. All the 6 & 8 "Gel Card Holder" are mandatory to place whether 2,3,4,6 or 8 Gel Card are used in balanced condition.
13. OPERATING THE CENTRIFUGE 13.1 SWITCH ON THE CENTRIFUGE
Match the
sticker
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13. OPERATING THE CENTRIFUGE After connecting the power adaptor, switch ON the main power supply & the switch at the rear side of the centrifuge.Make sure to check the rotor fitment before use. Centrifuge will not operate with open lid.
NOTE: Maintain a gap of3 seconds between switch OFF and switch ON again. DO NOTswitch OFF and ON again instantly.
13.2 SETTING SPEED A ND TIME After closing the centrifuge lid, follow the below mention procedure to set the parameters: 13.2.1 SETTING TIME The time in the display will show in minutes.The timer set for operation is in between lmin to 999mins and infinite. Infinite time is seen as "][ ".To set time, press "TlME" button and then set the value by pressing "+/-" button.When time button is pressed, the "Mins" display will blink indicating the time value is selected.Once time value is selected, single press "+/-" will increase or decrease time value by lmin. Lang press increment or decrement button to quickly increase or decrease time value. Time value gets saved after 5 blinks.
13.2.2 SETTING SPEED Speed is displayed as RPM.The minimum and maximum speed of Centrifuge is 500 RPM and 2200 RPM respectively.When the equipment is used for the 1st time, the speed will be set to500RPM and shown as "500".Once speed value is selected, single press "+/-" will increase or decrease speed value by 10 RPM. Lang press "+/-" to quickly increase or decrease speed value.Speed value get saved after 5 blinks.
13.3 SWITCHING TO RCF DISPLAY Press "RPM/RCF BUTTON" to change the mode from RPM to RCF (Relative centrifugal force). After pressing the button the display will show the speed in RCF. MaximumRCF speed of the centrifuge is 470 g.The system will automatically convert the values fromRPM toRCF and vice versa.
13.4 SHORT SPIN CENTRIFUGATION Short SpinCentrifugation is the feature for short run.lt will run as lang as the button is pressed. Set rotational speed prior to short spin as required. During short spin the timer will be in incremental mode. This feature can be activated upon long press of "START/SHORT SPIN" button. A fter releasing short spin button the time in the display will show duration of short spin.
13. OPERATING THE CENTRIFUGE 13.5 PROGRAM MODE Program mode operation is the feature which allows user to save 99 programs which can have different speed and time parameters. User can use any of these program simply by turning ON the program mode. To turn ON the program mode, Lang press "PROG" button and then display will blink and show"P0l" indicating program mode is activated. User can select any program from "P0l to P99" by pressing "+/-" when the program display is blinking. Once required program is selected, press "Speed" to select and set speed value, press "Time" to select and set time value. Once all values are set, display will blink 5 times and after that all the selected values of different parameters will get saved in respective program. lf user wants to set another program while the display is blinking, press "+/-" to move to the next program and set the values in next program. lf user wants to modify previously saved program then short press the "PROG" and then select the program which user wants to modify by pressing "+/-". Now the selected program will show previously saved values of parameters. User can change the values of parameters as per need, once all parameters are fed the program will be saved automatically with new values after the ACTUAL display showing the selected program number blinks for 5 times. 13.6 OPENING CENTRIFUGE LID IN POWER FAILURE Disconnect the centrifuge from the main supply. Wait until the rotor comes to a standstill (this may take some time). Once the rotor has stopped, use the T-allene key from bottom side of the unit, rotate the T-allen key in counterclockwise direction as indicated in above figure this will open the centrifuge lid in case of emergency lid opening.
13.7 IMBALANCE DETECTION
m The centrifuge is equipped with an imbalance detection safety feature. When the
13. OPERATING THE CENTRIFUGE rotor is not loaded symmetrically, the imbalance detector gets activated and will cut off the centrifugation. The error "Err 55" will be shown on the display. First correct the imbalance load using method described in the balancing the rotor section of this manual. After correcting the imbalance, switch OFF & switch it ON again. The values will be same as set before imbalance. The imbalance detection feature cannot be deactivated, as it is factory fitted.
14. MAINTENANCE AND CLEANING · The rotor and the outside of the centrifuge should be cleaned regularly with a mild
wet (with water) cloth. · Ensure that while cleaning the unit is not plugging in. · Wear protective glove & safety glass while operating & cleaning the device. · The brushless motor in the centrifuge requires no routine maintenance. Any
required service should be performed by authorized, qualified personnel only. Repairs performed by unauthorized personnel may void the warranty. · Always keep the centrifuge housing, rotor chamber and rotor clean. All parts should be wiped down periodically with a soft cloth. For more thorough cleaning, use a neutral cleaning agent (Ph between 6 and 8) and clean with a soft cloth. Exclusive amounts of liquid should be avoided.
NOTE: Liquid shou/d not come into contact with the motor.
· After cleaning, ensure that all parts are dry before re-use. · Regularly cleaning of the rotor is important. · lf the rotor chamber needs cleaning, clean with cloth or sponge moistened with a
neutral detergent solution. · Do not place the rotor into the cleaning solution. · lf corrosive, toxic or pathogenic bacteria are accidentally spilled in the rotor or
rotor chamber the centrifuge must be decontaminated throughly.
15. TROUBLESHOOTING This centrifuge has a seif- diagnostic function. lf a problem occurs, an error/warning code will be displayed on the display screen and the operator can determine the malfunction with the warning code below.
ERROR No display
PROBLEM
SOLUTION
No main power connection
Check power & properly plugin power adaptor at both ends
Power failure
Check the main fuse of the lab
lmproper connection
Connect adaptor properly
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15. TROUBLESHOOTING
Err 1
Lid Open Err 55 Centrifuge lid cannot be opened Err 52
"INIT" message display
Lid not close perfectly
lf lid is closed and display shows "lid open" then rotor will not operate Rotor not loaded symmetrically Rotor is still spinning Power failure
Rotor is Stuck
lf power failure occurs during the operation of device, when it comes back the unit will restart & indicate this massage
After the error 01 please do power oft and then power on. After that use the emergency lid through the allen key on the clockwise rotation Make power oft and then power on. Press lid open button for 2 or 3 times Load the rotor symmetrically & restart the centrifuge Wait for the rotor to come to a stop Rotate allen key for lid release after rotor stops Turn OFF the centrifuge, Check & fit the rotor properly & turn ON the centrifuge
Wait till the message disappears
16. WARRANTY STATEMENT This product is warranted to be free from defects in material and workmanship for a period of two (2) years from date of purchase. Your product will be duly repaired upon prompt notification in compliance with the following conditions: This warranty is valid only if the product is used for its intended purpose and within the guidelines specified in this instruction manual. This warranty does not cover damage caused by accident, neglect, misuse, improper service, natural forces or other causes not arising from defects in original material or workmanship. This warranty does not cover any incidental or consequential damages, commercial loss or any other damages from the use of this product. The warranty is invalidated by any non-factory modification, which will immediately terminate all liabilities on us for the products or damages caused by its use. The buyer and its customer shall be responsible for the product or use of products as weil as any supervision required for safety. lf requested the products must be returned to the distributor in weil packed and insured manner and all shipping charges must be paid. Some states do not allow limitation on the length of implied warranties or the
16. WARRANTY STATEMENT exclusion or limitation of incidental or consequential damages. This warranty gives you specific legal rights. This warranty is given expressly in lieu of all other warranties, expressed or implied. The purchaser agrees that there is no warranty of merchantability or of fitness for any intended purpose and that there are no other remedies or warranties, expressed or implied, which extend beyond the description on the face of the agreement. This warranty is only applicable to the original purchaser. Products received without proper authorization will not be entertained. All items returned for service should be sent postage prepaid in the original packaging or other suitable carton, padded to avoid damage. We will not be responsible for damage incurred by improper packaging. All items returned for service should be set postage prepaid in the original packaging or other suitable carton, added to avoid damage. This warranty is valid only if the warranty is registered with the supplier within 30 days from the date of purchase.
For you reference, make a note ofseria/ number, date ofpurchase and supplier here.
Serial No.: Supp/ier:
Purchase Date:
17. PRODUCT DISPOSAL In case the product is to be disposed of, the relevant legal regulations are to be observed. Information on the disposal of electrical and electronic devices in the European Community The disposal of electrical devices is regulated within the European Community by national regulations based on EU Directive 2012/19/EU on waste electrical and electronic equipment {WEEE). According to these regulations, any devices supplied after 13.06.05 in the business to business sphere, to which this product is assigned,
- may no longer be disposed off in municipal or domestic waste. They are marked with
the following symbol to indicate this. As disposal regulations within the EU may vary from country to country, please contact your supplier if necessary.
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Accumax Lab Devices Private Limited
Plot No. 15, 16 & 32 GIDC Electronic Park SEZ, Seetor 26, Gandhinagar, Gujarat, lndia - 382026. Website: www.accumaxlab.com