Instruction Manual for Winson models including: ZH06-III Laser Dust Sensor, ZH06-III, Laser Dust Sensor
29 janv. 2021 — Laser Dust Sensor. (Model: ZH06-III). Manual. Version: 1.3. Issue Date: 2021-01-29. Zhengzhou Winsen Electronics Technology Co., Ltd ...
ZhengzhouWinsenElectronicsTechnologyCo.,Ltd www.winsen-sensor.com Tel:86-371-67169097/67169670 Fax:86-371-60932988 Email:sales@winsensor.com ...
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DocumentDocumentLaser Dust Sensor (Model: ZH06-III) Manual Version: 1.3 Issue Date: 2021-01-29 Zhengzhou Winsen Electronics Technology Co., Ltd Statement This manual copyright belongs to Zhengzhou Winsen Electronics Technology Co., LTD. Without the written permission, any part of this manual shall not be copied, translated, stored in database or retrieval system, also can't spread through electronic, copying, record ways. Thanks for purchasing our product. In order to let customers using it better and reduce the faults caused by misuse, please read the manual carefully and operate it correctly in accordance with the instructions. If users disobey the terms or remove, disassemble, change the components inside of the sensor, we shall not be responsible for the loss. The specific such as color, appearance, sizes & etc., please in kind prevail. We are devoting ourselves to products development and technical innovation, so we reserve the right to improve the products without notice. Please confirm it is the valid version before using this manual. At the same time, users' comments on optimized using way are welcome. Please keep the manual properly, in order to get help if you have questions during the usage in the future. Zhengzhou Winsen Electronics Technology CO., LTD Zhengzhou Winsen Electronics Technology Co., Ltd www.winsen-sensor.com ZH06-III Laser dust sensor Description: Laser Dust sensor module is a common type, small size sensor, using laser scattering principle to detect the dust particles in air, with good consistency and stability. It is easy to use, with UART & PWM output; Small size is suitable for integrating. Dust Collecting Hole (Inlet) Outlet Features: Good consistency Real time response Accurate data Low power consumption Minus resolution of particle diameter is 0.3 µm Main Applications: Air purifiers Ventilation systems Portable instrument Air quality monitoring equipment Air conditioner Smart home fields Stable1.Technical parameters Model Detection Range Effective Range Detection Interval PM2.5 Detection Accuracy Preheating Time Output Working Voltage Working Current Dormancy Current Response Time Working Humidity Working Tem Storage Tem Dimension Weight MTTF ZH06-III 0.3-10m 0-1000g/m³ 1s 0-100 g/m³±15g/m³ 101-1000 g /m³: ± 15% Reading (Test Condition: 25 ± 2 , 50 ± 10% RH,TSI8530, Cigarette, GBT18801-2015) 30s UART_TTL Output (3.3V level) PWM Output (3.3V level) 4.9V5.5V(DC) 120mA 20mA T9045s 080RH(No Condensation) 1060 3070 47×37×12.6mm(L×W×H) 30g Continuous > 10000H Tel: 86-371-67169097/67169670 Fax: 86-371-60932988 Email: sales@winsensor.com Leading gas sensing solutions supplier in China! Zhengzhou Winsen Electronics Technology Co., Ltd www.winsen-sensor.com Pin Order Fig1. Pin Order Fig2. Terminal TypeA=8x1.25 Terminal Description1.25T-8P ConnectorPin Spacing 1.25mmPin Qty8 Pin Definition: P/N Name PIN1 VDD PIN2 GND PIN3 - PIN4 RXD PIN5 TXD PIN6 - PIN7 - PIN8 PWM output Description DC +5V GND NC Serial receive pin(TTL@3.3V) Serial send pin(TTL@3.3V) Vacant NC TTL@3.3V UART settings Baud rate Date byte Stop byte Check byte 9600 8 bytes 1byte no Tel: 86-371-67169097/67169670 Fax: 86-371-60932988 Email: sales@winsensor.com Leading gas sensing solutions supplier in China! Principle Description: Laser Dust Sensor Sensor Construction: Fig3.Working principle Fig4. Sizes Tel: 86-371-67169097/67169670 Fax: 86-371-60932988 Email: sales@winsensor.com Leading gas sensing solutions supplier in China! Laser Dust Sensor Installation Method: The dust collection hole is the air inlet inside the sensor, which needs to keep good contact with the external air; the fan is installed at the air outlet inside the sensor. When the sensor is installed and working, must avoid strong airflow interference around the sensor; if it cannot be avoided, try to keep the external airflow direction perpendicular to the internal airflow direction of the sensor. When designing the detection cavity of the whole machine, the effective area of the sampling port of the sensor should be fully considered to ensure the smoothness of the sampling gas path as much as possible. Small sampling area and large air resistance will seriously affect the accuracy of sensor data. Fig5 Fig6 Fig7 Fig8 Fig9 Typical Output Characteristics: Tel: 86-371-67169097/67169670 Fax: 86-371-60932988 Email: sales@winsensor.com Leading gas sensing solutions supplier in China! Laser Dust Sensor Fig10 Note: The picture shows the data comparison between the conventional ZH06 laser particle sensor and TSI8530 in the test environment. Abscissa : Testing time related parameters Ordinate : The concentration of particles in the test environment (with TSI8530 data as reference, unit: g /m³, environmental resolution: 1g/m³). Attentions: 1. It is forbidden to remove the shield cover of the sensor and the internal fixing screw of the sensor, because the shield cover of the sensor is connected with the internal power supply of the sensor through the internal spring. If the shield cover of the sensor is removed, the anti-interference ability of the sensor will be poor, the output value of the sensor will change, and the performance of the sensor will be poor. In addition, and please pay attention to the metal shield of the sensor, avoid contact with other external circuits or conductive parts, so as to reduce the impact of external interference on the sensor. 2. Excessive impact or vibration will affect the accuracy and life of the sensor detection value, so the sensor should avoid falling or vibration when installing and using. 3. This sensor is suitable for the detection of dust particles in the ordinary indoor Tel: 86-371-67169097/67169670 Fax: 86-371-60932988 Email: sales@winsensor.com Leading gas sensing solutions supplier in China! Laser Dust Sensor environment. The actual working environment should try to avoid oil&smoke environment, too large dust particles, high humidity environment, such as: kitchen, bathroom, smoking room, outdoor environment, etc. If it is used in such environments, corresponding protective measures shall be added to the user's equipment to prevent viscous particles or large particles from entering the interior of the sensor and forming accumulation in the interior of the sensor which will affect the performance of the sensor. (for example, in the working environment with floccules or fibers, the corresponding coarse filter net should be added ahead the air inlet of the sensor to avoid floccules or large sundries from entering the sensor and blocking the light path of the sensor, thus affecting the detection accuracy of the sensor.) 4. The fan is the air outlet, and the dust collection hole is the air inlet. During the using of the sensor, the sensor should not be directly placed inside the air duct of the purifier. If it cannot be avoided, an independent space structure should be set up for the installation position of the sensor. The air flow direction is as shown in `Installation Method'. The sensor should not be impacted by the air flow in the direction of the red arrow. There should be no obstructions within 2cm around the outlet of the fan. In this independent space, it should be avoided that the air flow from the outlet directly flows back to the inlet, which will affect the accuracy of detection. 5. Under normal working condition of normal temperature&pressure, the key component of the sensor-laser,can work continuously for more than 10000 hours, and the life of the sensor can be greatly prolonged by setting the sensor's sleep mode and interval working time. The maximum cumulative life of the sensor can be more than 3 years. Please refer to the user interface instructions for detailed operation methods, or you can contact our technical service staff by telephone or email. 6. The sensor data mentioned in this manual is about to ensure the consistency of the sensors we produced, the comparison standard will not refer to any third-party testing instruments or data . If the user wants the final detection results to be consistent with the third-party testing instrument, the user can do data fitting correction according to the actual detection results. Tel: 86-371-67169097/67169670 Fax: 86-371-60932988 Email: sales@winsensor.com Leading gas sensing solutions supplier in China! Packing: Laser Dust Sensor 1. Put the sensor into the Pearl Foam Tray as shown in the picture below. 2. Put the whole plate of sensors in Small Box one by one, then puts a foam plate at the top. Each Small Box can hold 25 sensors. 3. Select the appropriate carton according to the quantity of the order: Carton F: 355 x 310 x 285mm, can hold 200 sensors, total weight around 6.2kg. Carton D: 630 x 280 x 405mm, can hold 600 sensors,total weight around 18.0kg. Note: Please pay attention to water proof of the carton during transportation Tel: 86-371-67169097/67169670 Fax: 86-371-60932988 Email: sales@winsensor.com Leading gas sensing solutions supplier in China! Laser Dust Sensor Reliability Testing: Testing Item Testing Condition Decision Criteria Number of Tests - n Number of Failures - c 1 Zero output The test cabin meets the Zero point output n=28 range requirements of clean air: range: 15g/m³ c=0 the mass concentration of dust is not more than 5.0 g / m³, the sensor is powered on, and the output value is 2 Uniformity recorded six times. Record the output value of the sensor for 6 times at Meet the description of "PM2.5 detection n=28 c=0 each concentration of 50, accuracy" 130 and 260g/m³, totally 18 times, take the maximum 3 stability value respectively The sensor is continuously Zero point output n=2 c=0 powered on for 15d, range: 15g/m³ Measure the output range Relative error ± 15% and relative error of zero point. 4 response When the output value of response time n=2 time the sensor reaches 450 g / T9045s c=0 m³ for the first time, record the time T1 at this time. Calculate the response time T90 = t1-t0, repeat the measurement 3 times and take the average value Tel: 86-371-67169097/67169670 Fax: 86-371-60932988 Email: sales@winsensor.com Leading gas sensing solutions supplier in China! Laser Dust Sensor 5 High The sensor is powered on for Zero point output n=2 Concentratio 10min under the range: 15g/m³ c=0 n Inundation environment of 2000 g/m³. Relative error ± 15% Measure the output range of zero point and relative error after completion. 6 Power on/off Keep the voltage dc5 ± 0.1V Zero point output n=2 for 5min; keep the power off range: 15g/m³ c=0 for 5min and circulate for Relative error ± 15% 24h. Measure the output range of zero point and relative error after completion. 7 Noise The background noise is less Working noise: n=2 than 30dB (a), the sensor 40dB (a) c=0 works stably for 20min, and the sound level meter is placed on the same horizontal plane 0.8m high from the ground. The distance between the two is 1m. Each measurement is conducted three times, and the maximum value is taken 8 Low The sensor is not powered There shall be no n=2 c=0 Temperature on, under the environment obvious dents, Storage condition of - 30 ± 2 , the scratches, cracks, duration is 16h, and stable at deformation and room temperature for 2h. other defects on the Measure the output range of sensor surface, no zero point and relative error bubbles, crazing and after completion. falling off on the coating and coating, 9 High The sensor is not powered n=2 no loosening and Temperature on, under the environment falling off on the c=0 Storage of 70 ± 2 , the duration is connectors and parts, 16h, and stable at room no rust and temperature for 2h. mechanical damage Measure the zero point Tel: 86-371-67169097/67169670 Fax: 86-371-60932988 Email: sales@winsensor.com Leading gas sensing solutions supplier in China! Laser Dust Sensor output range and relative error after completion on the metal components. Zero point output range: 15g/m³ Relative error: ± 15% 10 High The sensor is powered on Temperature and operated under 50 ± Work 2 environmental conditions for 2h, Measure the zero output range after completion. 11 Low The sensor is powered on Temperature and operated under the Work ambient condition of - 10 ± 2 , lasting for 2h, Measure zero point output range after completion There shall be no n=2 obvious dents, c=0 scratches, cracks, deformation and other defects on the sensor surface, no bubbles, crazing and n=2 falling off on the coating and coating, c=0 no loosening and falling off on the connectors and parts, no rust and mechanical damage on the metal components. Zero point output range: 15g/m³ 12 Vibration The sensor is not packed and There shall be no n=2 Test powered off. obvious dents, c=0 Frequency range: (10-150) scratches, cracks, Hz; deformation and Sine amplitude: 1.5mm; Frequency range: 1oct; X, y, Z three axes, each sweeping 15 times. Measure the output range of zero point and relative error after completion. other defects on the sensor surface, no bubbles, crazing and falling off on the coating and coating, no loosening and falling off on the connectors and parts, 13 Drop Test The packaged sensor, with a no rust and n=2 height of 1m, falls on a mechanical damage c=0 surface of concrete or a on the metal smooth and hard rigid components. Tel: 86-371-67169097/67169670 Fax: 86-371-60932988 Email: sales@winsensor.com Leading gas sensing solutions supplier in China! Laser Dust Sensor 14 Electrostatic Interference surface. Each of the six Zero point output different faces falls freely range: 15g/m³ once. Measure the output range of zero point and relative error after completion. When the sensor is electrified, the surface of 2000V metal shell is Zero point output n=2 range: 15g/m³ c=0 Relative error: ± 15% discharged 8 times, and the ground plate is discharged 2 times at 10cm around the sample. The time interval of each discharge is at least 1s. Measure the output range of zero point and relative error after completion. Tel: 86-371-67169097/67169670 Fax: 86-371-60932988 Email: sales@winsensor.com Leading gas sensing solutions supplier in China!