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User Guide for ICON Procon models including: TVF-450 Flow Batching Controller, TVF-450, Flow Batching Controller, Batching Controller, Controller
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DocumentDocumentLevelPro® -- TVF-450 Series Industrial Flow Batching Controller Quick Start Manual Large Bright LED Display NORYL Housing ENC Series NEMA 4X Enclosure TVF-450 Flow Batching Controller Read the user's manual carefully before starting to use the unit. Producer reserves the right to implement changes without prior notice. 24-0340 © Icon Process Controls Ltd. 1 LevelPro® -- TVF-450 Series Industrial Flow Batching Controller Symbol Explanation This symbol denotes especially important guidelines concerning the installation and operation of the device. Not complying with the guidelines denoted by this symbol may cause an accident, damage or equipment destruction. Basic Requirements | User Safety Do not use the unit in areas threatened with excessive shocks, vibrations, dust, humidity, corrosive gasses and oils. Do not use the unit in areas where there is risk of explosions. Do not use the unit in areas with significant temperature variations, exposure to condensation or ice. The manufacturer is not responsible for any damages caused by inappropriate installation, not maintaining the proper environmental conditions and using the unit contrary to its assignment. If in the case of a unit malfunction there is a risk of a serious threat to the safety of people or property additional, independent systems and solutions to prevent such a threat must be used. The unit uses dangerous voltage that can cause a lethal accident. The unit must be switched off and disconnected from the power supply prior to starting installation of troubleshooting (in the case of malfunction). Do not attempt to disassemble, repair or modify the unit yourself. The unit has no user serviceable parts. Defective units must be disconnected and submitted for repairs at an authorized service center. Specifications General Display Displayed Values RS485 Transmission Housing Material Protection Class Input Signal | Supply Standard Voltage Output Signal | Supply Standard Communication Voltage Passive current output * Performance Accuracy Temperatures Operating Temperature *Optional LED | 6 Digit | 13mm High | Red 0 ~ 999999 1200...115200 bit/s, 8N1 / 8N2 | RS485 NORYL NEMA 4X | IP65 Current: 4-20mA | 0-20mA | 0-5V* | 0-10V* 85 - 260V AC/DC | 16 - 35V AC, 19 - 50V DC* 2 x Relays (1A) | 4-20mA + 1 x Relay (1A) RS485 24VDC 4-20mA | (Operating Range Max. 2.8 - 24mA) ±0.1% @ 25°C One Digit -4 - 122°F | -20 - 50°C 24-0340 © Icon Process Controls Ltd. 2 LevelPro® -- TVF-450 Series Industrial Flow Batching Controller Front Panel Description Relay LED Indicator Large Bright LED Display Flow | Batching Mode LED Indicator Push Button Programming Function of Push Buttons ENTER PAUSE RESET Symbol used in the manual : [ESC/MENU] Functions: · Enter to main menu ( press and hold for at least 3 sec.) · Exit the current Screen and Enter to previous menu (or measure mode) · Cancel the changes made in parameter being edited Symbol used in the manual : [ENTER/PAUSE] Functions: · Start to edit the parameter · Enter into the sub-menu · Confirmation of changes made in parameter being edited · In batcher mode : Pause / Start Batching Symbol used in the manual : [ /RESET] Functions: · Switching of the display between total and instantaneous measurements or batcher counter (In batcher mode only) · Zeroing the currently displayed counter (Press & Hold for at least 2 Sec), the zeroing must be confirmed by pressing [ENTER] button Symbol used in the manual : [ ] [ ] Functions: · Change of the present menu · Modification of the parameter value · Switching of the display between relay thresholds and number of batches counter. 24-0340 © Icon Process Controls Ltd. 3 LevelPro® -- TVF-450 Series Industrial Flow Batching Controller Dimensions 105.00 86.00 57.50 48.00 42.20 75.00 Wiring Diagram * Depending on Version 85/230/260V AC/DC ; 50 - 60 Hz 19/24 - 50V DC ; 16/24/35V AC Wire Connection · Loosen Set Screw · Insert Wire · Tighten Set Screw Power Supply* 12 89.75 Sensor +V -V 56789 10 11 12 13 14 15 N.C. N.C. 31 32 33 34 35 Relay 1 Relay 2 Pulse Input mA+ mA- Due to possible significant interference in industrial installations, appropriate measures assuring correct operation of the unit must be applied. The unit is not equipped with an internal fuse or power supply circuit breaker. For this reason, an external time-delay cut-out fuse with a small nominal current value must be used (recommended bipolar, max. 2A) and a power supply circuit breaker located near the unit. 24-0340 © Icon Process Controls Ltd. 4 LevelPro® -- TVF-450 Series Industrial Flow Batching Controller Power Supply & Relay Connection 1 FUSE R4 R1 R2 R3 2 34 10 11 12 13 14 15 FUSE Depending on Version 85/230/260V AC/DC ; 50 - 60 Hz 19/24 - 50V DC ; 16/24/35V AC Suppression Circuit Connection L Note: Contacts of relay outputs are not equipped with spark suppressors. When using the relay outputs for switching of inductive loads (coils, contactors, power relays, electromagnets, motors etc.) it is required to use additional suppression circuit (typically capacitor 47nF/ min. 250VAC in series with 100R/5W resistor), connected in parallel to relay terminals or (better) directly on the load. L 34 34 N N Figure: Examples of Suppression Circuit Connection a) To Stepper Relay Terminals b) To the Inductive Load (Motor) OC-Type Output Connection* OC1 10 11 + + 56 - OC1 10 11 + 56 - R - 24-0340 © Icon Process Controls Ltd. Figure: Examples of OC-type output connection *Certain Models Only 5 LevelPro® -- TVF-450 Series Industrial Flow Batching Controller Flow Meter Connections TKM Series : 4-20mA Output 450 Terminal Wire Color Description 5 Brown +VDC 6 Blue -VDC 33 Yellow mA+ 34 Grey mA- Power Supply (Depending on Version) 12 56789 10 11 12 13 14 15 31 32 33 34 35 mA+ mA- TKS Series : Pulse Output GPM/Pulse = K factor 450 Terminal Wire Color Description 5 Brown +VDC 6 Blue -VDC 31 Black NPN Pulse Note : Jump 5 & 35 Power Supply (Depending on Version) 12 Jumper Wire 56789 10 11 12 13 14 15 31 32 33 34 35 Pulse Input TKW Series : Pulse Output GPM/Pulse = K factor 450 Terminal Wire Color 5 Brown Description +VDC 6 Blue -VDC 31 Black Pulse Note : Jump 5 & 35 Power Supply (Depending on Version) 12 Jumper Wire 56789 10 11 12 13 14 15 31 32 33 34 35 Pulse Input TKW Series : 4-20mA Output 450 Terminal Wire Color Description 5 Brown +VDC 6 Blue -VDC 33 Black mA+ 34 White mA- Power Supply (Depending on Version) 12 56789 10 11 12 13 14 15 31 32 33 34 35 mA+ mA- 24-0340 © Icon Process Controls Ltd. 6 LevelPro® -- TVF-450 Series Industrial Flow Batching Controller TKM | TKP Series : Pulse Output GPM/Pulse = K factor 450 Terminal Wire Color Description 5 Brown +VDC 6 Blue -VDC 31 Black Pulse Note : Jump 5 & 35 TIW Series : Pulse Output GPM/Pulse = K factor 450 Terminal Wire Color Description 5 Brown +VDC 6 Blue -VDC 31 White Pulse Note : Jump 5 & 35 Power Supply (Depending on Version) 12 Jumper Wire 56789 10 11 12 13 14 15 31 32 33 34 35 Pulse Input Power Supply (Depending on Version) 12 Jumper Wire 56789 10 11 12 13 14 15 31 32 33 34 35 Pulse Input TIM | TIP Series : Pulse Output GPM/Pulse = K factor 450 Terminal Wire Color 5 Brown Description +VDC 6 Blue -VDC 31 White Pulse Note : Jump 5 & 35 Power Supply (Depending on Version) 12 Jumper Wire 56789 10 11 12 13 14 15 31 32 33 34 35 Pulse Input TIM Series : 4-20mA Output 450 Terminal Wire Color Description 5 Brown +VDC 6 Blue -VDC 33 Yellow mA+ 34 Grey mA- Power Supply (Depending on Version) 12 56789 10 11 12 13 14 15 31 32 33 34 35 mA+ mA- 24-0340 © Icon Process Controls Ltd. 7 LevelPro® -- TVF-450 Series Industrial Flow Batching Controller UF 1000 | 4000 | 5000 Pulse Output GPM/Pulse = K factor 450 Terminal Pin Description 5 1 +VDC 31 2 Pulse 6 3 -VDC Note : Jump 5 & 35 Power Supply (Depending on Version) 12 Jumper Wire 56789 10 11 12 13 14 15 31 32 33 34 35 Pulse Input UF 1000 | 4000 | 5000 4-20mA Output 450 Terminal Pin Description 5 1 +VDC 33 2 +mA 6 3 -VDC Note : Jump 6 & 35 Power Supply (Depending on Version) 12 Jumper Wire 56789 10 11 12 13 14 15 31 32 33 34 35 mA+ ProPulse (Flying Lead) Pulse Output GPM/Pulse = K factor 450 Terminal Wire Color 5 Red Description +VDC 6 Shield -VDC 31 Blue Pulse Note : Jump 5 & 35 Power Supply (Depending on Version) 12 Jumper Wire 56789 10 11 12 13 14 15 31 32 33 34 35 Pulse Input ProPulse®2 Pulse Output 450 Terminal Wire Color Description 5 Brown +VDC 6 Blue -VDC 31 Black Pulse Note : Jump 5 & 35 Power Supply (Depending on Version) 12 Jumper Wire 56789 10 11 12 13 14 15 31 32 33 34 35 Pulse Input 24-0340 © Icon Process Controls Ltd. 8 LevelPro® -- TVF-450 Series Industrial Flow Batching Controller Programming K Factor STEPS 1 DISPLAY Main Display ESC MENU 3 Sec. 2 Relay 1 x 5 3 Input ENTER PAUSE 4 K Factor ENTER PAUSE 5 K Factor Value ENTER PAUSE 2 Sec. 6 Save Value ENTER PAUSE 7 K Factor ESC MENU 8 Input ESC 9 MENU 9 Main Display OPERATION MAIN DISPLAY RELAY 1 Settings INPUT Menu Press or Select PULSEL (K Factor) Enter K FACTOR Value Press or to change digit Press ENTER to advance to next digit PAUSE Note: Enter the K Factor value according to the Flow Unit. Eg: To display flow in GPM, Enter K Factor corresponding to GPM. Save Selection PULSEL Input Menu Main Display 24-0340 © Icon Process Controls Ltd. 9 LevelPro® -- TVF-450 Series Industrial Flow Batching Controller Programming Relays STEPS 1 DISPLAY Main Display ESC MENU 3 Sec. 2 Relay 1 ENTER PAUSE 3 Source ENTER PAUSE 4 FLo | bAt | tot ENTER PAUSE 5 Save ENTER PAUSE 6 Source 7 Set Point 1 ENTER PAUSE 8 Set Point 1 Value ENTER PAUSE 2 Sec. 9 Save ENTER PAUSE 10 Set Point 1 OPERATION MAIN DISPLAY RELAY 1 Settings SOURCE Menu Press or Select FLo (Flow) Save Selection Source SET POINT 1 Enter SET POINT 1 Value Press or to change digit Press ENTER to advance to next digit PAUSE Save Value SET POINT 1 24-0340 © Icon Process Controls Ltd. 10 LevelPro® -- TVF-450 Series Industrial Flow Batching Controller STEPS 11 12 13 14 Set Point 2 DISPLAY ENTER PAUSE Set Point 2 Value ENTER PAUSE 2 Sec. Save ENTER PAUSE Set Point 2 15 Hysterisis ENTER PAUSE 16 Hysterisis Value ENTER PAUSE 2 Sec. 17 Save ENTER PAUSE 18 Hysterisis 19 Mode ENTER PAUSE 20 On | Off | In | Out ENTER PAUSE OPERATION SET POINT 2* * Option available only when the MODE is set to In/Out Enter SET POINT 2 Value Press or to change digit Press ENTER to advance to next digit PAUSE Save Value Set Point 2 HYSTERISIS Menu Enter HYSTERISIS Value Press or to change digit Press ENTER to advance to next digit PAUSE Save Value Hysterisis Menu MODE Menu Press or Select On | OFF | In | Out 24-0340 © Icon Process Controls Ltd. 11 LevelPro® -- TVF-450 Series Industrial Flow Batching Controller STEPS 21 22 23 24 Save ENTER PAUSE Mode ESC MENU Relay 1 ESC MENU Main Display DISPLAY OPERATION Save Selection Mode Menu Relay 1 Menu Main Display 10 24-0340 © Icon Process Controls Ltd. 12 LevelPro® -- TVF-450 Series Industrial Flow Batching Controller Programming Batching STEPS 1 2 3 4 5 6 Main Display ESC MENU 3 Sec. Relay 1 ENTER PAUSE Source ENTER PAUSE FLo | bAt | tot ENTER PAUSE Save ENTER PAUSE Source DISPLAY 7 Set Point ENTER PAUSE 8 Set Point Value ENTER PAUSE 2 Sec. 9 Save ENTER PAUSE 10 Set Point ESC MENU 11 Relay 1 ESC MENU 12 Main Display RESET 13 Batching Mode ENTER to start batching PAUSE 24-0340 © Icon Process Controls Ltd. OPERATION MAIN DISPLAY RELAY 1 Settings SOURCE Menu Press or Select bAt (Batch) Save Selection Source Menu SET POINT Enter SET POINT Value Press or to change digit Press ENTER to advance to next digit PAUSE Save Value Set Point Relay 1 Menu Main Display BATCHING MODE Note: Switching between Flow rate, Totalizer and Batching can be done by pressing /RESET button. Kind of displayed value is signalised by "" LED. LED ON : Totalizer | LED OFF: Flow Rate | LED Pulsing: Batching 13 LevelPro® -- TVF-450 Series Industrial Flow Batching Controller Programming Output (For 4-20mA Output Models) STEPS 1 DISPLAY Main Display ESC MENU 3 Sec. OPERATION MAIN DISPLAY 2 Relay 1 x 9 Relay 1 Settings 3 Output ENTER PAUSE 4 Output Mode ENTER PAUSE 5 4-20mA ENTER PAUSE 6 Save ENTER PAUSE 7 Output Mode OUTPUT Menu OUTPUT MODE Press or Select 4-20 Save Selection Select OUTPUT MODE 8 Source ENTER PAUSE 9 FLo | bAt | tot ENTER PAUSE 10 Save ENTER PAUSE 24-0340 © Icon Process Controls Ltd. SOURCE Menu Press or Select FLo (Flow) Save Selection 14 LevelPro® -- TVF-450 Series Industrial Flow Batching Controller STEPS 11 Source DISPLAY 12 4mA ENTER PAUSE 13 4mA Value ENTER PAUSE 2 Sec. 14 Save ENTER PAUSE 15 4mA 16 20mA ENTER PAUSE 17 20mA Value ENTER PAUSE 2 Sec. 18 Save ENTER PAUSE 19 20mA ESC MENU 20 Output ESC MENU 21 Main Display 24-0340 © Icon Process Controls Ltd. OPERATION Source Menu Setting 4mA (LOW VALUE) Enter 4mA Value Press or to change digit Press ENTER to advance to next digit PAUSE Save Value 4mA (Low Value) Setting 20mA (HIGH VALUE) Enter 20mA Value Press or to change digit Press ENTER to advance to next digit PAUSE Save Value 20mA (High value) Output Menu Main Display 15 LevelPro® -- TVF-450 Series Industrial Flow Batching Controller Resetting Batch STEPS 1 DISPLAY Main Display ESC MENU 3 Sec. 2 Relay 1 x 7 3 Batch Settings ENTER PAUSE 4 Batch Resolution x 5 5 Mode Clear ENTER PAUSE 6 oFF | on ENTER PAUSE 7 Save ENTER PAUSE 8 Mode Clear ESC MENU 9 Batch Settings ESC MENU 10 Main Display RESET OPERATION MAIN DISPLAY Relay 1 Settings BATCH Menu BATCH RESOLUTION MODE CLEAR Press or Select on Save Selection Mode Clear Batch Menu Main Display 24-0340 © Icon Process Controls Ltd. 16 LevelPro® -- TVF-450 Series Industrial Flow Batching Controller STEPS 11 12 13 Batching Mode MENU RESET 3 Sec. Clear Batch ENTER PAUSE Main Display DISPLAY OPERATION BATCHING MODE Note: Switching between Flow rate, Totalizer and Batching can be done by pressing /RESET button. Kind of displayed value is signalised by "" LED. LED ON : Totalizer | LED OFF: Flow Rate | LED Pulsing: Batching Clear Batch Main Display Resetting Totalizer STEPS 1 DISPLAY Main Display ESC MENU 3 Sec. 2 Relay 1 x 8 3 Totalizer Menu ENTER PAUSE 4 Totalizer Resolution x 5 5 Mode Clear ENTER PAUSE 6 oFF | on ENTER PAUSE OPERATION MAIN DISPLAY Relay 1 Settings TOTALIZER Menu BATCH RESOLUTION MODE CLEAR Press or Select on 24-0340 © Icon Process Controls Ltd. 17 LevelPro® -- TVF-450 Series Industrial Flow Batching Controller STEPS 7 8 9 10 11 12 13 Save ENTER PAUSE Mode Clear ESC MENU Totalizer Menu ESC MENU Main Display DISPLAY RESET x 2 Totalizer Mode RESET 3 Sec. Clear ENTER PAUSE Main Display OPERATION Save Selection Mode Clear Totalizer Menu Main Display TOTALIZER MODE Note: Switching between Flow rate, Totalizer and Batching can be done by pressing /RESET button. Kind of displayed value is signalised by "" LED. LED ON : Totalizer | LED OFF: Flow Rate | LED Pulsing: Batching Clear Totalizer Main Display 24-0340 © Icon Process Controls Ltd. 18 LevelPro® -- TVF-450 Series Industrial Flow Batching Controller Setting Decimal Point STEPS 1 DISPLAY Main Display ESC MENU 3 Sec. 2 Relay 1 x 6 3 Flow Menu ENTER PAUSE 4 Flow Precision ENTER PAUSE 5 Decimal Point ENTER PAUSE 6 OPERATION MAIN DISPLAY Relay 1 Settings FLOW Menu * FLOW PRECISION DECIMAL POINT Press or to change Decimcal Point 6 Save ENTER PAUSE 7 Flow Precision ESC MENU 8 Flow Menu ESC MENU 9 Main Display Save Selection Flow Precision Flow Menu Main Display 24-0340 © Icon Process Controls Ltd. * To change decimal points for Batch | Totalizer, select Batch | Totalizer Menu 19 LevelPro® -- TVF-450 Series Industrial Flow Batching Controller Warranty, Returns and Limitations Warranty Icon Process Controls Ltd warrants to the original purchaser of its products that such products will be free from defects in material and workmanship under normal use and service in accordance with instructions furnished by Icon Process Controls Ltd for a period of one year from the date of sale of such products. Icon Process Controls Ltd obligation under this warranty is solely and exclusively limited to the repair or replacement, at Icon Process Controls Ltd option, of the products or components, which Icon Process Controls Ltd examination determines to its satisfaction to be defective in material or workmanship within the warranty period. Icon Process Controls Ltd must be notified pursuant to the instructions below of any claim under this warranty within thirty (30) days of any claimed lack of conformity of the product. Any product repaired under this warranty will be warranted only for the remainder of the original warranty period. Any product provided as a replacement under this warranty will be warranted for the one year from the date of replacement. Returns Products cannot be returned to Icon Process Controls Ltd without prior authorization. To return a product that is thought to be defective, go to www.iconprocon.com, and submit a customer return (MRA) request form and follow the instructions therein. All warranty and non-warranty product returns to Icon Process Controls Ltd must be shipped prepaid and insured. Icon Process Controls Ltd will not be responsible for any products lost or damaged in shipment. Limitations This warranty does not apply to products which: 1) are beyond the warranty period or are products for which the original purchaser does not follow the warranty procedures outlined above; 2) have been subjected to electrical, mechanical or chemical damage due to improper, accidental or negligent use; 3) have been modified or altered; 4) anyone other than service personnel authorized by Icon Process Controls Ltd have attempted to repair; 5) have been involved in accidents or natural disasters; or 6) are damaged during return shipment to Icon Process Controls Ltd reserves the right to unilaterally waive this warranty and dispose of any product returned to Icon Process Controls Ltd where: 1) there is evidence of a potentially hazardous material present with the product; or 2) the product has remained unclaimed at Icon Process Controls Ltd for more than 30 days after Icon Process Controls Ltd has dutifully requested disposition. This warranty contains the sole express warranty made by Icon Process Controls Ltd in connection with its products. ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED. The remedies of repair or replacement as stated above are the exclusive remedies for the breach of this warranty. IN NO EVENT SHALL Icon Process Controls Ltd BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND INCLUDING PERSONAL OR REAL PROPERTY OR FOR INJURY TO ANY PERSON. THIS WARRANTY CONSTITUTES THE FINAL, COMPLETE AND EXCLUSIVE STATEMENT OF WARRANTY TERMS AND NO PERSON IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES OR REPRESENTATIONS ON BEHALF OF Icon Process Controls Ltd. This warranty will be interpreted pursuant to the laws of the province of Ontario, Canada. If any portion of this warranty is held to be invalid or unenforceable for any reason, such finding will not invalidate any other provision of this warranty. For additional product documentation and technical support visit: www.iconprocon.com | e-mail: sales@iconprocon.com or support@iconprocon.com | Ph: 905.469.9283 10 24-0340 © Icon Process Controls Ltd. 20