Instruction Manual for JBC models including: PHXK, XL Preheater Set, Preheater Set, XL Preheater, PHXK
Start / Stop ... Loosen one sliding guide, pull back and lift out the PCB. ... The Console offers an intuitive user interface which provides quick access to ...
PHXK - XL Preheater Set
File Info : application/pdf, 20 Pages, 25.41MB
DocumentDocumentINSTRUCTION MANUAL PHXK XL Preheater Set This manual corresponds to the following references: PHXLE-1KA (120V) PHXLE-2KA (230V) PHXLE-9KA (100V) Packing List The following items are included: XL Preheater Unit .................................... 1 unit PH203 PH202 XL PCB Support ...................................... 1 unit Ref. PHXL-SA PH201 Console ........................... 1 unit Ref. ACE-A Metallic Supports for PCB Ref. PH201.................... 4 units Ref. PH202.....................4 units Ref. PH203.....................4 units RJ45 Cable .................... 1 unit Ref. 0019914 Kapton Tape .................. 1 unit Thermocouple ............ 3 units Manual ............................ 1 unit Ref. PH217 Ref. PH218 Ref. 0026951 2 Features and Connections Preheater Unit Heating Areas (6 independent heating areas) w w w.j b c to o l s .c o m Thermocouple Connectors x8 (Type K) Zone B1 Zone A1 Zone B2 Zone A2 Zone B3 Zone A3 Fixing brackets for XL PCB Support RJ45 Connector to Console RJ12 Connector to Robot Pedal Connector Console USB-A Connector Start / Stop USB-B Connector 2,8" Color TFT Screen For Electrical Power Supply Connection Main Switch Button for Foot Folding and Unfolding Support Sliding Guides RJ45 Connector to Preheater Unit USB-B Connector Rubber Caps Clamp Knobs Guide Knobs Foot for Vertical Set Up Slot Clamps Allen Key Height Adjusting System 3 Connection to Power Supply RJ45 Cable Ref. 0019914 Connection to Power Supply PHXK can be connected to single-phase or three-phase networks. A power supply cable is required. Use the following table to determine the cable size and connection: Peak Current Ref. Single-phase Three-phase PHXLE-9KA (100V) PHXLE-1KA (120V) 60 A 20 A PHXLE-2KA (230V) 30 A 10 A Cable Connection Wire Section Single-phase Three-phase 10 mm2 2.5 mm2 4 mm2 1 mm2 4 w w w.j b c to o l s .c o m To conect your power supply cable to the Heater Unit do as follows: Cable grommet Cap 1. Unscrew the four screws and remove the cover. The cable can be inserted through the front or the side part of the Preheater Unit, all you have to do is replace the cap with the cable grommet. 2. Insert the cable through the cable grommet and the flange and fix it with the allen screws. (Image shows single phase connection). 3. Connect the cables as the scheme and reassemble. 5 Height Adjustment PSX, the XL PCb Support, allows to change the heigth between the PCB and the preheater heating area. It can be choosen between 3 positions for the working height adjustment. To change the height, do as follows: To raise the support, hold the base and pull up. To lower the support, press the button and move down. It is also possible to use JBC´s metallic supports to stabilize the PCB so as to avoid PCB deformation. Depending on the working heigth, Ref. PH201*, PH202* or PH203* can be used. Arrange them between the PCB and the Preheater as shown below. Low level 28 mm Ref. PH201* Medium level 38 mm Ref. PH202* High level 48 mm 6 Ref. PH203* * not included, sold separately Fast PCB Replacement w w w.j b c to o l s .c o m XL PCB Support lets you replace PCBs of the same batch fast and easily. Use the sliding guides to change the PCBs. Removing the PCB Loosen one sliding guide, pull back and lift out the PCB. Sliding Guide Sliding Guide Knobs Placing another PCB Position it and tighten the sliding guide knobs. Adjustable slot clamps for PCB fixation. 7 Work Screen The Console offers an intuitive user interface which provides quick access to station parameters. Status Bar Instant Power Supplied to Heater Thermocouple Current Temp. 1144::1155 TTCC11 45ººC SSeelleecctteedd112200ººCC MMaaxx. . RRaattee 11..66ººCC//ss PPoowweerr 4455%% TTCC22 20ººCC CC 110000ººCC TTCC33 20ººCC PP 110000ººCC TTCC44 20ººCC PP 110000ººCC TTCC55 20ººCC PP 110000ººCC Status Indicator Max. Heating Rate TC1 Current and Selected Temperature Thermocouple Selected Temp. and Mode · Control C · Protection P · Info Station Information Menu Options *Original PIN: 0105 System notifications (Status Bar) USB flash drive is connected. General Work mode Profile editor Station is controlled by a PC. Station is controlled by a robot. Station software update. Press INFO to start the process. Graphics Files Reset Available languages: English, Spanish, German, French, Italian, Portuguese, Japanese, Chinese, Russian and Korean. Warning. Press INFO for failure description. Error. Press INFO for failure description, the type of error and how to proceed. Troubleshooting Station troubleshooting available on the product page at www.jbctools.com 8 Setting Thermocouples Function w w w.j b c to o l s .c o m Select Thermocouples from the Work mode menu to set them up. The thermocouples (TC) can work in three diferent ways depending on what is needed. C · Control: the unit mantains the selected temperature. P · Protection: the Heater Unit stops if the TC reaches the selected temperature. · Info: the TC temperature is shown in the work screen. The TC1 is always working in Control mode for the Temperature mode as well as for Profiles mode. The temperature of each TC can also be selected from the work screen. Recommended Guidelines 1. Place the control thermocouple as near as possible to the component being worked on. 2. If there are any sensitive components, use a thermocouple as protection. You can select the protection temperature in the thermocouples menu. If the selected temperature is reached, the Heater Unit will stop the process and a warning message will be shown. Fix with Kapton Tape Control Thermocouple Protection Thermocouple 3. IPC* does not recommend exceeding ramp-up rates over 3 - 4 °C / sec (5 - 7 °F / sec) so as to reduce the risk of thermal stress on the PCB. * IPC was founded in the U.S. in 1957 as the Institute for Printed Circuits and is committed to becoming the most recognized international industry association for the electronics manufacturing industry. 9 Work Mode Temperature Mode: Select Temp. mode from the Work mode menu. In this mode the heater unit maintains the selected temperature for the TC1 thermocouple as long as the other TC's do not reach the control/protection temperature limit. Status Bar Instant Power Supplied to Heater Thermocouple Current Temp. 14:15 TC1 45ºC Selected 120ºC Max. Rate 1.6ºC/s Power 45% TC2 20ºC C 100ººC TC3 20ºC P 100ººC TC4 20ºC P 100ººC TC5 20ºC P 100ººC Status Indicator Max. Heating Rate TC1 Current and Selected Temperature Thermocouple Selected Temp. and Mode · Control C · Protection P · Info Working within the Temperature Mode the maximum heating rate value (Max Rate) can be defined (1). 14:15 Work mode 1 Mode Time to stop Temp. 2min Thermocouples Max Rate None Back 10 w w w.j b c to o l s .c o m This function allows you to set a maximum value for the temperature increase per second when heating. The maximum heating rate value can be set between 0.1ºC/s and 2.0ºC/s (2) or "None" if this function is not desired. 14:15 Work mode 2 Mode Temp. Max Rate Time to stop 2min Min 0.1ºC/s Max 2.0ºC/s Thermocouples Max Ra1te .6ºC/s None Back Power Mode: Select Power mode from the Work mode menu. In this mode the heater unit maintains the selected power as long as the thermocouples do not reach the control/protection temperature limit. Status Bar Instant Power Supplied to Heater Thermocouple current temp. 1144::1155 Selected power 45 % PPoowweerr 4455%% TTCC55 20ººCC PP 110000ººCC TTCC66 20ººCC PP 110000ººCC TTCC77 20ººCC PP 110000ººCC TTCC88 20ººCC PP 110000ººCC Status Indicator Selected Power Thermocouple Selected Temp. and MSode · Control C · Protection P · Info 11 Profile Modes Select Profile Mode from the Work Mode Menu. In this mode the heater unit regulates the temperature of the TC1 thermocouple according to the selected profile as long as the other TCs do not reach the control/protection temperature limit. PROFILE1 200 100 T1 20 ºC 14:15 Stop T3 23 ºC T7 24 ºC Teach Profile For repetitive jobs you running profiles without the thermocouple (TC). In order to do so, the Teach profile mode has to be executed before running any profile. It can be executed from the Work mode menu if the Profiles mode is selected. Once the profile has been run to the end, the system has all the process data which you can save. Once it is saved, you can run this profile without connecting the thermocouple (TC). The heating process will be the same as long as the same working conditions are respected. The profiles which already have the data from the Teach profile are marked with this symbol These profiles can be run either with or without the Thermocouples. It can be chosen from the Profiles mode work screen: 12 Profile Editor w w w.j b c to o l s .c o m The Profile editor can be opened from the main menu or from the Profiles mode work screen by pressing the `OK' button. In this mode you can edit as many as 25 profiles of temperature. Profile Editor Profile Name Data for these Points PROFILE1 200 100 14:15 5m 00s 0 Point 2/3 60 120 Temp 120 ºC 180 240 300 Time 2m 00s Menu Options · Add Point · Delete Point · Load Profile · Save Profile · Exit JBC Set Profiles There are 3 profiles predefined by JBC: A, B and C. The difference between them is the number of steps: 2, 3 or 4. The thicker your PCB is and the more layers it contains, the more steps are needed to obtain a gradual warming. These profiles are not modifiable but can be used as a template to create your own profiles. 120 ºC JBC-A 2 steps 120 ºC 80 ºC JBC-B 3 steps 120 ºC 100 ºC 80 ºC JBC-C 4 steps 20 ºC 5' 8' 20 ºC 3'30" 5'30" 8' PCB Reference FR4 1,6mm thick Specifications: and 2 layers. FR4 1,6mm thick and 6 layers. 20 ºC 5' 5' 8' 8' FR4 2,2mm thick and 6 layers. PProrofilfeilessseset tuusisninggththeelolowwppoosistiotionnoof fththeePHXL-SSAuSppuoprpto(2rt8(2m8mmimn hineihgehitgbhet tbweetweneethnethPeCPBCaBndanthdethheeahteinagtinagreaar)e. a). 13 Process Analysis By pressing Graphics in the main MENU, temperature of TC1 thermocouple and power figures in real time are displayed. Graphics Power (%) Temperature (ºC) 14:15 300 250 200 150 100 50 Power [%] Ext. Temp [ºC] Lorem ipsum Switch Y Axis Between Power and Temperature System Notifications The following icons will be displayed on the screen's status bar. USB flash drive is connected. Station is controlled by a PC. Station is controlled by a robot. 14 Station software update. Press INFO to start the process. Warning. Press INFO for failure description. Error. Press INFO for failure description, the type of error and how to proceed. Files Files Export Graphics Insert a USB flash drive into the USB-A connector to save your soldering process in csv format. Export / Import Profiles Insert a USB flash drive into the USB-A connector to export / import profiles. w w w.j b c to o l s .c o m OK Update the Station Software 1. Download the JBC Update File from www.jbctools.com/software.html and save it on a USB flash drive. (Preferably one with no other files). 2. Insert the USB flash drive to the console. The icon is diplayed while updating. JBC Update File OK Working with Pedal Press the pedal to start heating and press again to stop as if it was the button on the console. Once the Work Mode is set, the Heater Unit can work without the console using the pedal. Pedal Ref. P-405 (not included) XL Preheater Unit 15 Maintenance Before carrying out maintenance or storage, always allow the equipment and the support to cool down. - Check periodically that the Pre Heater and the Support are clean. - Use a damp cloth when cleaning. Alcohol can only be used to clean the metal parts. - Only if it is absolutely necessary and if cleaning with isopropyl alcohol (IPA) is not enough, it is recommended to use a scraper to remove dirt in the glass area. - Replace any defective or damaged parts. Use original JBC spare parts only. - Repairs should only be performed by a JBC authorized technical service. 16 Safety w w w.j b c to o l s .c o m It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion. - Do not use the units for any purpose other than PCB preheating. Incorrect use may cause fire. - The mains cable must be plugged into approved bases. Make sure that it is properly grounded before use. When unplugging it, hold the plug, not the wire. - The temperature of accessible surfaces may remain high after the unit is turned off. Handle with care. - Do not leave the appliance unattended when it is on. - Do not cover the ventilation grills. Heat can cause inflamable products to ignite. - Heat can cause inflamable products to ignite even when out of sight. - Be careful with the remains of liquid tin. In contact with skin, it can cause burns. - Avoid flux coming into contact with skin or eyes to prevent irritation. - Be careful with the smoke produced when soldering. - Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm. - This appliance can be used by children over the age of eight as well as persons with reduced physical, sensory or mental capabilities or lacking experience provided that they have been given adequate supervision or instruction concerning use of the appliance and understand the hazards involved. Children must not play with the appliance. - Maintenance must not be carried out by children unless supervised. 17 Notes 18 Specifications w w w.j b c to o l s .c o m PHXK XL Preheater Set Ref.: PHXLE-9KA 100V. Ref.: PHXLE-1KA 120V. Ref.: PHXLE-2KA 230V. Input 100/200V. 50/60Hz. Input 120/208V. 50/60Hz. Input 230/400V. 50/60Hz. Fuse T20A Fuse T20A Fuse T10A - Total Net Weight: - Total Package Dimensions / Weight: (L x W x H) 23 kg / 50.7 lb 1200 x 800 x 374 / 68.5 kg 47.2 x 31.5 x 14.7 in / 151 lb XL Preheater Unit - Maximum Power: - Heating Areas (L x W): - Ambient Operating Temperature: - Temperature Range: - Temperature Measurement: - JBCset Temperature Profiles: - User Profiles: - Maximum Work Time: - Dimensions / Weight: (L x W x H) 5400W 6 areas, each 255 x 203 mm / 10.04 x 8.07 in total area 510 x 610 mm / 20.08 x 24.02 in 10 - 50 ºC / 50 - 122 ºF 50 - 250 °C / 120 - 482 ºF Thermocouple type K 3 profiles (2, 3 or 4 steps) 22 (up to 6 steps for each) 600 min or indefinite 790 x 664 x 42 mm / 18 kg 31.1 x 26.1 x 1.65 in / 39.7 lb XL PCB Support - Weight: - Dimensions (Low Position): (L x W x H) - Dimensions (High Position): (L x W x H) 2.81 kg / 9 lb 752.5 x 737 x 78 mm 29.6 x 29 x 3.1 in 752.5 x 737 x 98 mm 29.6 x 29 x 3.9 in Complies with CE standards. ESD safe. 19 Warranty JBC's 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labour. Warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased. Get 1 extra year JBC warranty by registering here: https://www.jbctools.com/productregistration/ within 30 days of purchase. This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility. 0026951-0222Adobe PDF Library 16.0.5 Adobe InDesign 17.1 (Windows)