Owner's Manual for BROAN models including: FG7T Two Stage Fixed Speed High Efficiency, FG7T, Two Stage Fixed Speed High Efficiency, Fixed Speed High Efficiency, Speed High Efficiency, High Efficiency, Efficiency

TCPDF

80% AFUE Two Stage, Fixed Speed, High Efficiency Upflow/Horizontal and Downflow Gas Furnaces

FG7T(A,K) - FS | Gas Furnace | Broan | Literature Library


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819c
TECHNICAL SPECIFICATIONS

FG7T (A and K Series)
, Smartlite®
Two Stage, Fixed Speed, High Efficiency Upflow/Horizontal and Downflow Gas Furnaces
Induced Draft - 80 + AFUE Input 60,000 - 140,000 Btuh
The high efficiency gas furnace may be installed free standing in a utility room, basement, or enclosed in an alcove or closet.The rounded corner jacket provides a pleasing"applianceappearance."DesigncertifiedbyCSA forapplicationinCanadaandtheUnitedStates.

FEATURES and BENEFITS
· iSEER: EnergyefficientbrushlessDC(ECM)motorgives upto1SEERpointefficiencygainincooling.
· 100% fired and tested: Allunitsandeachcomponent aretestedonthemanufacturingline.
· Best packaging in the industry: Unique corner post designassuresproductwillarrivetothehomeownerdent free.
· Low Boy Height:Easytoapplyinlowceilingapplications, workswellwithtallerhighSEERcoils,easiertohandle andinstall.
· Tubular primary heat exchanger: Heavy gauge aluminizedsteelheatexchangerassuresalonglife.
· 30 second blower delay at start-up:Assuresawarm ducttemperatureatfurnacestart-up.Adjustableblower offsettings(60,90,120and180seconds).
· 30 second post purge: Increases life of heat exchanger.
· Hot surface igniter: Innovativeapplicationofasilicon nitrideigniter.UtilizesprovenSmartlite®technology.
· Color coded wire harness: Designed to fit the components, all with quick-connect fittings for ease of serviceandreplacement.
· High static blowers:Allmodelsequippedwithhighstatic blowers.
· 90 second cooling cycle blower-off delay (TDR): Increases cooling performance when matched with a NortekGlobalHVACcoil.
· Flexible category I venting system: May be vented withdedicatedventingsystemorcommonventedwith othercategoryoneappliances.
· Variable speed blower kit: Upgradabletofullvariable speedwithkit.
· LP convertible:Simpleburnerorificeandregulatorspring changeforeaseofconvertibility.
· Diagnostic lights for easy troubleshooting without counting flashes: Dedicated light for flame signal strengthand2lightsincombinationtoindicateallother faultcodeswitheasytorecognizestateswithoutcounting flashes.
· Integrated control board: Incorporatesconnectionsfor electronicaircleaner,humidifierandtwinning.
· Two piece door design: Enhancesfurnaceappearance and uses captured screws to prevent loosing door screws.
· Blower Compartment: Insulated for ultra quiet operation.
· 2 Stage Inducer: Optimizesefficiencyonfirststageheat andreducessoundlevels.
· Furnace Air Leakage: These furnaces comply with EnergyStarcabinetairleakagerequirementoflessthan orequalto2%.Keeptheconditionedairflowingtowhere it'sneeded.

GAS FURNACE COMPONENTS

Inducer Assembly
Transformer Igniter
Blower Door Switch
Motor Control Box Motor Choke (C & D cabinets only)

Main Air Limit Switch
Roll-Out Switch

1234 5678

Furnace Control Board Gas Valve Pressure Switch Flame Sensor Gas Manifold
Burner Assembly
Motor Control Board Blower Assembly

Upflow/Horizontal Gas Furnace

Combustion Tube 1 2 34 5678

Blower Assembly (behind blower panel)
Motor Choke (C & D cabinets only)
Blower Door Switch (behind blower panel)

Furnace Control Board
Motor Control Board
Transformer Pressure Switches

Inducer Assembly

Main Air Limit Switch

Igniter
Burner Assembly

Roll-Out Switch

Gas Valve Gas Manifold
Flame Sensor

Downflow Gas Furnace 2

DIMENSIONS

*TA

Dimension Dimension Dimension Dimension

Model #'s "A"

"B"

"C"

"D"

060-23A1 14¼

10¾

12

12

080-24B1 100-24B1

17½

11¾

15

16

100-35C1

120-35C1

21

14

19

19

140-45D1 24½

15¼

22

23

TOP VIEW C

23

FLANGES

19

B Accepts 4" Type B Vent Pipe

25 3/8 Electric (Ø 7/8) 4 Knockouts (both sides)
1 1/4 23
LEFT SIDE

Gas (1 5/8 X 3 1/2)
23 15
1

A FRONT VIEW

T-stat (Ø 7/8)
Electric (Ø 7/8)

23 1/2

BOTTOM VIEW D
Front Brace Bottom Panel
22 1/4 25 21 3/4
28 RIGHT SIDE

FG7TA 80+ High Efficiency Upflow/Horizontal Series

29 1/2 22 1/2 (1 5/8 X 3 1/G2as
X 45°) 22 3/4
34 1/2

*TK Model #'s
060-23A1 080-24B1 100-24B1 100-35C1 120-35C1
140-45D1

Dimension Dimension Dimension Dimension

"A"

"B"

"C"

"D"

14¼

10¾

12

12

17½

11¾

15

16

21
24½

14
15¼

19
22

19 23

34 1/2 22 1/2

Electric (Ø 7/8)

Gas (1 5/8 X 3 1/2)

25 3/8

7

28

LEFT SIDE

TOP VIEW C

23

FLANGES

19

BOTTOM VIEW
D
Front Brace

18 5/8

B Accepts 4" Type B Vent Pipe
A
FRONT VIEW

T-stat (Ø 7/8)
Electric (Ø 7/8)

22 1/4

25
Gas (1 5/8 X 3 1/2 X 45°)

29 1/2 22 1/2

7

RIGHT SIDE

FG7TK 80+ High Efficiency Downflow Series 3

BLOWER PERFORMANCE - FG7TA/TK

FG7TA/TK - 80% AFUE, Two Stage Gas Furnace

Model Number

Heating Motor Switch

External Static Pressure (in.w.c.)

Input

Setting

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

(Btuh) 1/5 2/6 3/7 4/8 CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise

0 00 0



1 00 0



0 1 0 0 600 ­ 555 ­ 510



1 1 0 0 705 ­ 670 ­ 635 ­ 600 ­

0 0 1 0 775 57 740 60 705 ­ 665 ­

1 0 1 0 900 49 870 51 835 53 800 56 765 58 730 61 695 64 660 67

0 1 1 0 950 47 920 48 890 50 855 52 825 54 795 56 765 58 730 61

1 1 1 0 1000 44 970 46 940 47 910 49 880 51 850 52 820 54 790 56 *TA/TK-060(C)-*A1 60000
0 0 0 1 1075 41 1045 43 1015 44 985 45 960 46 925 48 900 49 870 51

1 0 0 1 1110 40 1080 41 1055 42 1025 43 1000 44 975 46 945 47 920 48

0 1 0 1 1170 38 1140 39 1115 40 1090 41 1060 42 1035 43 1010 44 985 45

1 1 0 1 1210 37 1185 38 1160 38 1130 39 1105 40 1080 41 1055 42 1025 43

0 0 1 1 1520 29 1225 36 1200 37 1175 38 1150 39 1120 40 1095 41 1070 42

1 0 1 1 1305 34 1280 35 1255 35 1230 36 1205 37 1180 38 1155 38 1130 39

0 1 1 1 1350 33 1230 36 1305 34 1285 35 1260 35 1240 36 1215 37 1195 37

1 1 1 1 1440 31 1400 32 1365 33 1230 36 1295 36 1255 35 1220 36 1185 38

0 00 0

1 00 0

0 10 0

1 1 0 0 725 ­ 

0 0 1 0 810 ­   

1 0 1 0 940 63 890 ­ 845 ­ 795 ­ 750 ­ 700 ­

0 1 1 0 990 60 945 63 905 65 860 ­ 820 ­ 775 ­ 735 ­ 690 ­

1 1 1 0 1055 56 1015 58 970 61 930 64 890 ­ 845 ­ 805 ­ 760 ­ *TA/TK-080(C)-*B1 80000
0 0 0 1 1135 52 1095 54 1055 56 1010 59 960 62 930 64 890 ­ 850 ­

1 0 0 1 1185 50 1145 52 1105 54 1065 56 1030 58 990 60 950 62 910 65

0 1 0 1 1250 47 1210 49 1170 51 1135 52 1095 54 1055 56 1020 58 980 60

1 1 0 1 1290 46 1255 47 1220 49 1180 50 1145 52 1110 53 1075 55 1040 57

0 0 1 1 1315 45 1275 46 1240 48 1200 49 1160 51 1120 53 1085 55 1045 57

1 0 1 1 1350 44 1315 45 1280 46 1245 48 1205 49 1170 51 1135 52 1100 54

0 1 1 1 1390 43 1350 44 1315 45 1275 46 1240 48 1200 49 1160 51 1125 53

1 1 1 1 1420 42 1380 43 1345 44 1310 45 1270 47 1235 48 1200 49 1160 51

Notes: 1.MotorSwitchSettingsareforheatingspeedsusingHEATswitches1,2,3,&4andcoolingspeedsusingCOOLswitches5,6,7,&8. 2.Twoopeningsarerequiredforairflowsabove1600CFMifthefilter(s)is(are)adjacenttothefurnace. 3.Dataisshownwithoutfilter. 4.Temperaturerisesinthetableareapproximate.Actualtemperaturerisesmayvary. 5.Temperaturerisesthatareshadedingreyarenotrecommended.

4

BLOWER PERFORMANCE - FG7TA/TK Continued

G7TA/TK - 80% AFUE, Two Stage Gas Furnace

Model Number

Heating Motor Switch

External Static Pressure (in.w.c.)

Input

Setting

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

(Btuh) 1/5 2/6 3/7 4/8 CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise

0 0 0 0 905 ­ 890 ­ 805 ­ 780 ­ 1 0 0 0 980 ­ 930 ­ 900 ­ 835 ­ 820 ­ 800 ­ 715 ­ 670 ­ 0 1 0 0 1095 ­ 1015 ­ 980 ­ 915 ­ 895 ­ 870 ­ 810 ­ 765 ­ 1 1 0 0 1160 64 1100 ­ 1065 ­ 1035 ­ 995 ­ 940 ­ 895 ­ 865 ­ 0 0 1 0 1230 60 1195 62 1170 ­ 1110 ­ 1075 ­ 1060 ­ 995 ­ 970 ­ 1 0 1 0 1315 56 1275 58 1240 60 1195 62 1160 64 1140 65 1115 ­ 1075 ­ 0 1 1 0 1345 55 1310 57 1280 58 1250 59 1220 61 1190 62 1140 65 1115 ­ 100000 1 1 1 0 1445 51 1390 53 1350 55 1315 56 1280 58 1250 59 1230 60 1185 63 *TA100(C)-*B1 0 0 0 1 1490 50 1430 52 1420 52 1380 54 1340 55 1310 57 1280 58 1275 58 1 0 0 1 1550 48 1510 49 1475 50 1450 51 1420 52 1375 54 1340 55 1325 56 0 1 0 1 1600 46 1270 58 1540 48 1500 49 1475 50 1445 51 1425 52 1385 53 1 1 0 1 1640 45 1605 46 1570 47 1550 48 1525 49 1490 50 1460 51 1430 52 0 0 1 1 1690 44 1665 44 1630 45 1600 46 1570 47 1550 48 1515 49 1490 50 1 0 1 1 1755 42 1730 43 1680 44 1660 45 1640 45 1610 46 1575 47 1550 48 0 1 1 1 1805 41 1770 42 1740 43 1715 43 1690 44 1655 45 1645 45 1605 46 1 1 1 1 1860 40 1825 41 1790 41 1765 42 1745 42 1710 43 1695 44 1660 45 0 0 0 0 1125 66 1040 ­ 960 ­   1 0 0 0 1205 61 1120 ­ 1040 ­ 960 ­ 0 1 0 0 1305 57 1225 60 1150 64 1070 ­ 995 ­ 915 ­     1 1 0 0 1430 52 1350 55 1270 58 1190 62 1110 ­ 1030 ­ 950 ­ 865 ­ 0 0 1 0 1525 49 1450 51 1375 54 1300 57 1225 60 1150 64 1075 ­ 1000 ­ 1 0 1 0 1620 46 1540 48 1465 51 1390 53 1315 56 1240 60 1165 64 1090 ­ 0 1 1 0 1695 44 1620 46 1545 48 1465 51 1390 53 1315 56 1235 60 1160 64 1 1 1 0 1770 42 1700 44 1630 45 1555 48 1485 50 1410 53 1340 55 1265 59 *TA/TK-100(C)-*C1 100000 0 0 0 1 1875 40 1805 41 1730 43 1655 45 1580 47 1510 49 1435 52 1340 55 1 0 0 1 1905 39 1840 40 1775 42 1710 43 1640 45 1575 47 1510 49 1445 51 0 1 0 1 1980 37 1910 39 1845 40 1780 42 1715 43 1650 45 1580 47 1515 49 1 1 0 1 2025 37 1960 38 1895 39 1830 40 1765 42 1700 44 1635 45 1570 47 0 0 1 1 2085 36 2025 37 1960 38 1900 39 1840 40 1775 42 1715 43 1655 45 1 0 1 1 2135 35 2070 36 2010 37 1945 38 1880 39 1815 41 1750 42 1685 44 0 1 1 1 2200 34 2145 35 2090 35 2035 36 1980 37 1925 38 1870 40 1820 41 1 1 1 1 2280 32 2225 27 2170 34 2115 35 2065 22 2010 37 1955 38 1900 39

Notes: 1.MotorSwitchSettingsareforheatingspeedsusingHEATswitches1,2,3,&4andcoolingspeedsusingCOOLswitches5,6,7,&8. 2.Twoopeningsarerequiredforairflowsabove1600CFMifthefilter(s)is(are)adjacenttothefurnace. 3.Dataisshownwithoutfilter. 4.Temperaturerisesinthetableareapproximate.Actualtemperaturerisesmayvary. 5.Temperaturerisesthatareshadedingreyarenotrecommended.

5

BLOWER PERFORMANCE - FG7TA/TK Continued

FG7TA/TK - 80% AFUE, Two Stage Gas Furnace

Model Number

Heating Motor Switch

External Static Pressure (in.w.c.)

Input

Setting

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

(Btuh) 1/5 2/6 3/7 4/8 CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise CFM Rise

0 0 0 0 1125 ­ 1040



1 0 0 0 1205 ­ 1120 ­ 1040 ­

0 1 0 0 1305 ­ 1225 ­ 1150 ­ 1070 ­  

1 1 0 0 1430 62 1350 ­ 1270 ­ 1190 ­ 1110 ­ 1030 ­  

0 0 1 0 1525 58 1450 61 1375 65 1300 ­ 1225 ­ 1150 ­ 1075 ­ 1000 ­

1 0 1 0 1620 55 1540 58 1465 61 1390 64 1315 ­ 1240 ­ 1165 ­ 1090 ­

0 1 1 0 1695 52 1620 55 1545 58 1465 61 1390 64 1315 ­ 1235 ­ 1160 ­

*TA/TK-120(C)-*C1 120000 1 1 1 0 1770 50 1700 52 1630 55 1555 57 1485 60 1410 63 1340 66 1265 ­ 0 0 0 1 1875 47 1805 49 1730 51 1655 54 1580 56 1510 59 1435 62 1340 66

1 0 0 1 1905 47 1840 48 1775 50 1710 52 1640 54 1575 56 1510 59 1445 62

0 1 0 1 1980 45 1910 47 1845 48 1780 50 1715 52 1650 54 1580 56 1515 59

1 1 0 1 2025 44 1960 45 1895 47 1830 49 1765 50 1700 52 1635 54 1570 57

0 0 1 1 2085 43 2025 44 1960 45 1900 47 1840 48 1775 50 1715 52 1655 54 1 0 1 1 2135 42 2070 43 2010 44 1945 46 1880 47 1815 49 1750 51 1685 53

0 1 1 1 2200 40 2145 41 2090 43 2035 44 1980 45 1925 46 1870 48 1820 49

1 1 1 1 2280 39 2225 40 2170 41 2115 42 2065 43 2010 44 1955 45 1900 47

0 0 0 0 1395 ­ 1350 ­ 1305 ­ 1260 ­ 1210 ­ 1165 ­ 1 0 0 0 1465 ­ 1420 ­ 1375 ­ 1330 ­ 1290 ­ 1245 ­ 1200 ­   0 1 0 0 1555 67 1510 69 1470 ­ 1425 ­ 1380 ­ 1340 ­ 1295 ­ 1250 ­ 1 1 0 0 1625 64 1585 65 1540 67 1500 69 1460 ­ 1415 ­ 1375 ­ 1335 ­ 0 0 1 0 1690 61 1650 63 1610 64 1570 66 1530 68 1485 70 1445 ­ 1405 ­ 1 0 1 0 1760 59 1715 60 1670 62 1625 64 1575 66 1530 68 1485 70 1440 ­ 0 1 1 0 1835 57 1790 58 1745 59 1695 61 1650 63 1605 65 1555 67 1510 69

*TA/TK-140(C)-*D1 140000 1 1 1 0 1885 55 1840 56 1790 58 1745 59 1700 61 1655 63 1610 64 1565 66 0 0 0 1 1945 53 1900 55 1850 56 1805 57 1760 59 1710 61 1665 62 1620 64 1 0 0 1 1950 53 1905 54 1860 56 1820 57 1775 58 1735 60 1690 61 1650 63

0 1 0 1 2075 50 2030 51 1990 52 1945 53 1900 55 1855 56 1810 57 1770 59

1 1 0 1 2125 49 2085 50 2040 51 2000 52 1955 53 1910 54 1870 55 1825 57

0 0 1 1 2170 48 2130 49 2090 50 2045 51 2005 52 1965 53 1925 54 1880 55

1 0 1 1 2215 47 2180 48 2140 48 2105 49 2070 50 2035 51 2000 52 1965 53

0 11 1 1 11 1

2225 47 2165 48 2100 49 2040 51 2170 48 2120 49 2065 50

Notes: 1.MotorSwitchSettingsareforheatingspeedsusingHEATswitches1,2,3,&4andcoolingspeedsusingCOOLswitches5,6,7,&8. 2.Twoopeningsarerequiredforairflowsabove1600CFMifthefilter(s)is(are)adjacenttothefurnace. 3.Dataisshownwithoutfilter. 4.Temperaturerisesinthetableareapproximate.Actualtemperaturerisesmayvary. 5.Temperaturerisesthatareshadedingreyarenotrecommended.

6

GasFurnace
DesignSeries
S=SingleStage T=TwoStage M=Modulating
A=80%Upflow/Horizontal C=92.1%/95.1%Upflow/Horizontal K=80%Downflow L=92.1%/95.1%Downflow Q=96.4+%AFUEUpflow/Horizontal

MODEL IDENTIFICATION CODE

FG 7 T A 080 C 23 B 1

RevisionLevel

Cabinet Width A=14.25 B=17.50 C=21.00 D=24.50

Input Heating Capacity 060=60,000 080=80,000 100=100,000 120=120,000 140=140,000

C=LowNOx

Cooling Airflow 23=2-3Tons 24=2-4Tons 35=3-5Tons 45=4-5Tons V=VSB

SPECIFICATIONS

FG7TA/TK MODEL NUMBERS

060C-23A1 080C-24B1

100C-24B1

100C-35C1

120C-35C1

140C-45D1

Input-Btuh(a)

60,000/39,000 80,000/52,000 100,000/65,000 100,000/65,000 120,000/78,000 140,000/91,000

HeatingCapacity-Btuh

48,000/31,200 64,000/41,600 80,000/52,000 80,000/52,000 96,000/62,400 112,000/72,800

AFUE

80.0

80.0

80.0

80.0

80.0

80.0

BlowerDxW

10x6

11x8

11x8

11x10

11x10

11x10

MotorH.P.-Speed-Type

1/2-BLDC 1/2-BLDC

3/4-BLDC

3/4-BLDC

3/4-BLDC

1-BLDC

MotorFLA

6.2

6.2

8.7

8.7

8.7

11.7

RatedExt.SP-In.W.C.

0.5

0.5

0.5

0.5

0.5

0.5

TemperatureRiseRange-ºF

25-55

30-60

30-60

35-65

35-65

40-70

ShippingWeights

115lbs

110lbs

120lbs

125lbs

135lbs

155lbs

Allmodelsare115V,60HZ.Gasconnectionsare1/2"N.P.T. AFUE=AnnualFuelUtilizationEfficiency

7

ACCESSORIES

Description FixedSpeedtoVariableSpeed "A"CabinetDownflowSubBaseKit "B","C","D"CabinetDownflowSubBaseKit U.S.LPConversionKit(0to10,000ft.) CanadaLPConversionKit(0to4,500ft.) BottomReturnFilter20perBox,"B"Cabinet BottomReturnFilter20perBox,"D"Cabinet SideReturnFilterKit

FG7TA/TK KITS

SKU 904880 902974 904911 905028 905029 904916 904918 541036

GENERAL TERMS OF LIMITED WARRANTY NortekGlobalHVAC,LLCwillfurnishareplacementforanypartofthisproductwhichfailsinnormaluseandservice withinthetermsandconditionsofthewarranty.
ForcompletedetailsoftheLimitedWarranty,includingapplicabletermsandconditions,seeyourlocalinstalleror contacttheNortekGlobalHVAC,LLCwarrantydepartmentforacopy.

Beforepurchasingthisappliance,readimportantenergycostandefficiencyinformationavailablefromyourretailer.Specificationsand illustrationssubjecttochangewithoutnoticeandwithoutincurringobligations.PrintedinU.S.A(06/2017)

819C-0617(Replaces819C-0916)

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Broan® trademark used under license. © Nortek Global HVAC, LLC. All Rights Reserved.

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References

TCPDF 6.0.003 (http://www.tcpdf.org)