Owner's Manual for WaterGroup models including: 54540 NRV Filter Non Regenerating Valve Whole House Filter54540, NRV Filter Non Regenerating Valve Whole House Filter, Regenerating Valve Whole House Filter, Whole House Filter, House Filter
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File Info : application/pdf, 16 Pages, 5.79MB
DocumentDocumentOwners Manual
The Inlet and Outlet should be as per below illustration. This will ensure that water will flow through the filter in an upflow configuration.
INLET OUTLET
NRV Filter
IAPMO R&T Certified
Against NSF/ANSI 42, 372 and CSA B483.1
1. This manual contains important safety and operating instructions. Read all instructions and follow them when using this product. Failure to consider this information and follow these instructions, including those concerning maintenance, may result in property damage, injury and or death.
2. We recommend installation only be completed by a competent installer or plumbing professional to insure this product is installed in accordance with local plumbing codes.
3. Read this manual in full and follow all instructions carefully before operation. 4. Avoid pinched O-rings during installation by applying NSF certified lubricant to all seals (provided with install kit). 5. This system is not intended for treating water that is microbiologically unsafe or of unknown quality without
adequate disinfection before or after the system. 6. Discard small parts remaining after the installation. 7. Failure to install the system correctly voids the warranty. 8. Handle all components of the system with care. Do not drop, drag or turn components upside down. 9. Save these instructions and keep track of your product's serial number.
NOTICE: THIS MANUAL CONTAINS A LIMITED WARRANTY. BY INSTALLING AND OR USING THIS PRODUCT, YOU WAIVE CERTAIN LEGAL RIGHTS INCLUDING THE RIGHT TO SUE OR CLAIM COMPENSATION IN THE EVENT OF PROPERTY DAMAGE, INJURY, AND OR DEATH.
Canature WaterGroup Canada Inc.
855 Park St., Unit 1 Regina, SK, S4N 6M1 Toll Free: (877) 288-9888
Canature WaterGroup U.S.A. Inc.
6353 Commerce Drive, Suite 300 Whitestown, IN, 46075 Toll Free: (877) 288-9888
Table of Contents
SAFETY
4
FIND AND RECORD SERIAL NUMBERS
5
RECORDS & CONTACTS
5
KNOW THIS BEFORE STARTING YOUR INSTALLATION 6
HOW YOUR WATER FILTER WORKS
7
FLOW RATE INFORMATION
7
FEED WATER PARAMETERS
7
UNPACKING/INSPECTION
8
BEFORE INSTALLATION
9
PLANNING YOUR INSTALLATION
10
INSTALLATION STEPS
10
PARTS BREAKDOWN
12
SERVICING YOUR FILTER
13
TROUBLESHOOTING GUIDE
14
WARRANTY
16
3
SAFETY
Throughout this manual, certain conventions are used, including;
HAZARD SYMBOLS
For your own safety, please pay strict attention! Examples include: temperature, electrical, and water pressure, etc.
HAZARD SIGNALS DANGER
Indicates a hazardous situation that, if not avoided will result in death or serious injury, and/or property loss or damage.
WARNING
Indicates a hazardous situation that, if not avoided may result in death or serious injury, and/or property loss or damage.
CAUTION
Indicates a hazardous situation that, if not avoided, could result in a minor or moderate injury, and/or property loss or damage
NOTICE
Indicates important information, that if not followed may result in damage to equipment, or property loss.
WARRANTY EXCLUSIONS
Identify specific instructions that, if not followed, will void the warranty. The warranty provided gives you specific legal rights and otherwise limits your legal rights to the extent permitted by law. By installing and/or using this product, you are accepting these limits on your legal rights.
NOTES
NOTE
MANDATORY SIGNS
Help you take full advantage of the system and are used to emphasize installation, operation, or maintenance information that is important but does not present a hazard.
Used to depict a specific behavior that MUST be followed to avoid the present hazard (problem).
Canature WaterGroup U.S.A. Inc. / Canature WaterGroup Canada Inc. ("Canature") has disclosed all known risks associated with the product within this manual but cannot disclose risks that are beyond its knowledge.
Original instructions. All information, illustrations, and specifications in this manual are based on the latest information available at the time of the publication.
The right is reserved to make changes at any time without notice.
4
COPYRIGHT © 2022 Canature WaterGroupTM All rights reserved.
FIND AND RECORD VALVE TYPE & SERIAL NUMBERS
Find and record your product model number and serial number in the Records & Contacts section as they will be important if you need to troubleshoot.
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;;;;;;;;
;;;;;;;;;;;;
6HULDO1R
System Serial #
Item # Model #
NOTE
Do NOT remove or destroy the serial number. It MUST be referenced on request for warranty repair or replacement.
RECORDS & CONTACTS
Please have the information below filled out and available when calling in for parts or warranty:
YOUR DEALER:
Name: Address: Phone: Other:
YOUR SYSTEM:
Model number: Serial number: Valve Serial number: Date installed: Installed by: NOTES:
5
KNOW THIS BEFORE STARTING YOUR INSTALLATION
Read this manual thoroughly to become familiar with
the filter and its capabilities before installing or operating.
Failure to follow instructions could result in personal injury, property damage or death.
This manual will assist you in getting the most out of your new filter.
The installation of this filter MUST be in accordance
with all electrical and plumbing authorities, as well as all applicable local codes and ordinances.
Check with your local public works department for plumbing and sanitation codes.
In the event that the codes conflict with any content in this manual the local codes should be followed.
Installation by a licensed plumber or certified water treatment professional is recommended.
This filter is designed to operate on pressures of
30 -125 psi.
If the water pressure is higher than 125 psi, use a pressure reducing valve ahead of this filter. Additional pretreatment may be required
It is not uncommon for sediment, precipitated
iron, or hardness to be present in water supplies. Additional pretreatment may be required
Do NOT use water that is microbiologically unsafe
without adequate disinfection before or after this system.
This filter is capable of operating at temperatures
between 4 °C 43 °C or (40 °F -110 °F).
Do NOT expose filter to freezing temperatures or vacuum.
Do NOT expose filter to direct sunlight. Do not use this filter on hot water supply lines. Avoid pinched O-rings during installation by applying the
silicone-based lubricant supplied. Part #92360.
It is recommended to inspect the control on an annual
basis. Your installer can provide a maintenance kit for this purpose.
Rural applications should have a water analysis annually
prior to system checkup or repair.
Chlorine bleach and common iron control chemicals may
generate toxic fumes when mixed.
Always wear appropriate safety gear, such as safety
glasses.
NOTICE
The warranty provided gives you specific legal rights and otherwise limits your legal rights to the extent permitted by law. By installing and/or using this product, you are accepting these limits on your legal rights. Canature is NOT responsible for losses, injury, or death resulting from a failure to observe these safety
precautions, or misuse or abuse of the equipment.
NOTE
Check with your local public works department for applicable local plumbing and sanitation codes. Follow local codes if they
differ from the standards used in this manual. Otherwise, carefully follow the instructions in this manual. Canature is not
liable for any non-compliance with local requirements
6
HOW YOUR WATER FILTER WORKS
Your NRV (non-regenerating valve) provides an economical whole-house carbon filtration solution for reducing chloramines, chlorine and other bad tastes and odors. The NRV TOCK and TOK models also reduce hydrogen sulfide (H2S) caused by sulphate reducing bacteria common in warmer climates These systems are complete, self-contained, loaded with media and ready to use. A simple inlet and outlet connecion is all that is required for installation. Please review operating pressures, temperatures and water chemistry limitations to ensure compatibility.
NOTICE
The life expectancy of the carbon media bed in these units will be reduced as compared to a back washing style carbon filter. The actual media bed life will vary depending on water consumption, chlorine/chloramines concentration and flow rate. Exceeding the
peak flow rate will drastically reduce the life expectancy of the carbon media.
Specifications
Peak Flow Rates Filter Media Volume - Cubic Feet Filter Tank Size
Media Type
Upper Cone Media Loaded KDF Protector Tank Jacket Shipping Weight Plumbing Connections Electrical Requirements Water Temperature Water Pressure
NRV TO-100 15054073 4.0 gpm
1.0 ft 9x48
Coconut Carbon
Yes Yes No No 60 lbs
NRV TO-150 15054074
NRV TOK-100 15054075
NRV TOK-150 15054076
5.0 gpm
4.0 gpm
5.0 gpm
1.5 ft
1.0 ft
1.5 ft
10x54
9x48
10x54
Coconut Carbon
Coconut Carbon With Coconut Carbon With
KDF Distributor
KDF Distributor
Yes
Yes
Yes
Yes
Yes
Yes
No
Yes
Yes
No
No
No
78 lbs
60 lbs
78 lbs
Includes 3/4" 90°Elbows NPT. Bypass Included.
None
Min 39 - Max. 100 degrees Fahrenheit
Max. 125 psi
Specifications
Peak Flow Rates Filter Media Volume - Cubic Feet
NRV TOC-100 15054091
4.0 gpm 1.0 ft3
NRV TOC-150 15054092
5.0 gpm 1.5 ft3
NRV TOC-200 15054096
7.0 gpm 2.0 ft3
NRV TOC-250 15054097
8.0 gpm 2.5 ft3
NRV TOCK-100 15054093
4.0 gpm 1.0 ft3
NRV TOCK-150 15054094
5.0 gpm 1.5 ft3
Filter Tank Size Media Type
Media Loaded KDF Protector Tank Jacket Shipping Weight
Plumbing Connections Electrical Requirements Water Temperature Water Pressure
9 x 48 Catalytic Carbon
Yes No No 60 lbs
10 x 54 Catalytic Carbon
Yes No No 78 lbs
12 x 52 Catalytic Carbon
Yes No No 95 lbs
13 x 54 Catalytic Carbon
No No No 111 lbs
9 x 48 Catalytic Carbon
With KDF Distributor
Yes Yes No 60 lbs
10 x 54 Catalytic Carbon
With KDF Distributor
Yes Yes No 78 lbs
Includes 3/4" 90°Elbows NPT. Bypass Included None
Min 39 - Max. 100 degrees Fahrenheit Max. 125 psi
7
UNPACKING / INSPECTION
Be sure to check the entire unit for any shipping damage or parts loss. Also note damage to the shipping cartons. Contact the transportation company for all damage and loss claims. The manufacturer is not responsible for damages in transit.
Small parts, needed to install the filter, are in a parts box. To avoid loss of the small parts, keep them in the parts bag until you are ready to use
them.
What is included in the box?
1. Distribution Head
1. Distribution Head 2. Tank 3. Parts Box 4. Owners Manual
3. Parts Box
2X 900 3/4" Elbow Adapter
Bypass Tool
Grease Packet
Bypass
Screws and SS Clips
NOTE
Due to transportation and climatic conditions, all connections, including the valve to the tank, need to
be checked at time of installation and hand tightened, where necessary.
8
NOTE
Canature is NOT responsible for damages in transit.
WARNING
RISK OF CHOKING Discard all leftover parts and packaging materials after
installation. Small parts could be a choking hazard.
BEFORE INSTALLATION
Make sure you have a copy of your most recent water test results. If your water has not been tested previously, your professional installer can obtain a water sample bottle to be sent to one of our facilities for a free analysis. It is important that this product not be installed until you have this information. In all cases where metal pipe was originally used and is later interrupted by poly pipe, or the Noryl bypass valve, an approved ground clamp with physical separation and no less than #6 copper conductor must be used for continuity, to maintain proper metallic pipe bonding.
Fig. 1.
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*URXQG6WUDS5HTXLUHG%HFDXVH RI%UHDNLQ&RQWLQXLW\
)LOWHUHG:DWHU/LQHLQ+RPH
WARNING
If the ground from the electrical panel or breaker box to the water meter or underground copper pipe is tied to the copper water lines and these lines are cut during installation of the bypass valve and/or poly pipe, an approved grounding strap
must be used between the two lines that have been cut in order to maintain continuity. The length of the grounding strap will depend upon the number of units being installed
and/or the amount of copper pipe being replaced with plastic pipe.
MECHANICAL
See Figure 1.
Do NOT use petroleum-based lubricants such as petroleum jelly, oils or hydrocarbon based lubricants. Use only 100% silicone lubricants
(packet #92360 provided in parts kit). All plastic connections should be hand tightened only. Thread tape may be used on connections that do not
use an O-ring seal.
Do NOT use pliers or pipe wrenches except when indicated by nut shape, e.g., pipe adapters. All plumbing must be completed according to local codes. Soldering connections should be done before connecting any plastic pieces to the pipe as excessive heat can damage them.
Filter resins will degrade in the presence of chlorine or chloramines above one (1) ppm. If you have anything in excess of this amount, you will experience reduced life of the resin. Pre-carbon filtration may be required ahead of the water filter to reduce chlorine/chloramine levels
TOOLS REQUIRED FOR INSTALLATION
Two adjustable wrenches. Additional tools may be required if modification to home plumbing is required. Plastic inlet and outlet fittings are included with the filter. To maintain full valve flow, use of ¾" or 1" [1.9 cm or 2.54 cm] pipes to
and from the filter. You should maintain the same or larger pipe size as the water supply pipe to the filter inlet and outlet. Use copper, brass, or PEX pipes and fittings. Some codes may also allow PVC plastic pipe. 5/8" [15.8 mm] Outside Diameter drain line is needed for the valve drain. Drain line tubing may be needed for the optional brine tank overflow fitting.
NOTE
Use of a competent installer or plumbing professional to ensure this product is installed in accordance with local plumbing codes is recommended. Canature is not liable for any
non-compliance with local requirements.
9
PLANNING YOUR INSTALLATION
WATER FILTER INSTALLATION LAYOUT
Select the location for your filter tank with care. Various conditions that contribute to proper location include:
1. All installation procedures must conform to local or regional plumbing codes. Canature is not liable for any non-compliance with local requirements
2. Outside taps used to water lawns and gardens should be isolated from the water line required to supply untreated water to the inlet of the water filter a separate (new) line may be needed.
3. Where required by local plumbing codes, a check valve may need to be installed. Canature is not liable for any non-compliance with local requirements
4. Locate filter as close as possible to the water supply source.
5. Filters should be located before the water heater on the supply line. If closer than three (3) metres [10 feet], install a check valve in accordance with local plumbing codes.
6. Do NOT install a filter in a location where freezing temperatures occur. Freezing may cause permanent damage to this type of equipment and will void the factory warranty. Freezing could also result in flooding and / or property loss and damage.
7. Allow sufficient space around the unit for easy servicing.
8. Keep the filter out of direct sunlight.
INSTALLATION STEPS
TO BEGIN YOUR INSTALLATION:
1. Apply the supplied lubricant (#92360) to the O-rings of the bypass and plumbing fittings.
2. Using the bypass clips and screws provided in the small parts box, securely attach the bypass to the distribution head.
3. Apply thread tape to threaded connections on the elbow plumbing adaptors
4. Connect the supplied elbow plumbing adaptors to the bypass with red clips.
5. Connect the inlet and outlet of the water filter to the plumbing of the house.
NOTICE
Any solder joints near the distribution head must be done before connecting any piping to the distribution head. Failure to do this
could cause damage to the distribution head.
Failure to leave enough distance could cause damage to the distribution head. Always leave at least 6" [152 mm] between the valve and joints when soldering pipes that are connected to the
distribution head.
10 NOTICE Do NOT use pipe thread compound as it may attack the material in the distribution head.
Elbow plumbing adaptors
CLIPS
INLET OUTLET
NOTE
Check local plumbing codes requirements for use of check valve(s), back-flow prevention,
or vacuum breakers. Canature is not liable for any non-compliance with local requirements.
INSTALLATION STEPS (CONTINUED)
6. If your hot water tank is electric, turn off the power to it to avoid damage to the element in the tank. 7. If you have a private well, turn the power off to the pump and then shut off the main water shut off valve. If you have municipal water, simply
shut off the main valve. Go to the faucet, (preferably on the lowest floor of the house) turn on the cold water until all pressure is relieved and the flow of water stops. 8. The Inlet and Outlet should be as per below illustration, this will ensure that water will flow through the filter under upflow configuration. Any solder joints near the valve must be done before connecting any piping to the valve. Always leave at least 6"(152 mm) between the valve and joints when soldering pipes that are connected to the valve. Failure to do this could cause damage to the valve.
INLET OUTLET
*NOTICE
The Inlet and Outlet should be as per above illustration. This will ensure that water will flow through the filter
in an upflow configuration.
9. Using the Allen Key (included), place the unit in the bypass position. Slowly turn on the main water supply. At the nearest cold treated water tap nearby remove the faucet screen, open the faucet and let water run a few minutes or until the system is free of any air or foreign material resulting from the plumbing work.
10. Make sure there are no leaks in the plumbing system before proceeding. Close the water tap when water runs clean.
11. Turn the bypass valve to the closed position and allow the carbon media bed to soak for 15 to 20 minutes. After soaking, run the water again at the nearest faucet (ensure the aerator screen is removed) until all of the black carbon fines have been rinsed to the drain and the water runs clear.
MANUAL WATER BYPASS
In case of an emergency, or to perform maintenance, you can isolate water filter from the water supply using the bypass valve located at the back of
the control.
In normal operation the bypass is OPEN with the ON/OFF knobs in line with the INLET and OUTLET pipes, i.e., the black marks in the vertical position. See SERVICE above
To isolate the filter, simply rotate the knobs as indicated to the CLOSE position until they lock. You can continue to use your water related fixtures as the water supply is bypassing the softener. However, the water you use will be untreated.
To resume treated service, OPEN the bypass valve by rotating the knobs back to the SERVICE position.
SERVICE
BYPASS
BYPASS
Sample Connection
Sample Connection
11
PARTS BREAKDOWN
Upper cone 18280
Bypass - 60095101
Model NRV-100
Mineral Tank Size
9 x 48
NRV-150 10 x 54 NRV-100TOK 9 x 48
NRV-150TOK 10 x 54
Tank # (Natural Color)
25010034 25010049 25010034
25010049
Tank # Tank # Distributor# Distribution Media
(Black Color) (Blue Color)
Head # Bed #
25010036 25010035 50010006
95402
25010051 25010036
25010050 25010035
50010005
95403
60010068M
50010012
95402
25010051 25010050 50010012
95403
1
4 5 6 7
12
10
9 8
Bypass Parts List
2
No. Part #
Description
Qty
1 60010025 Secure Clip Inlet and Outlet 2
2 60010023 Elbow 3/4"NPT Inlet and Outlet 2
3 60010026
O-ring on Inlet and Outlet 2
3
4 60010006
Bypass Tool
2
60095101
5 60010701
Screw on SS Clip
2
6 60010046
SS Clip
2
7 60010101 Valve-Bypass Connector(Outlet) 1
8 60010562 Small O-ring on Connector(Outlet) 3
9 60010079 Valve-Bypass Connector(Inlet) 1
10 60010561 Big O-ring on Connector(Outlet) 1
SERVICING YOUR FILTER
MEDIA INSTALLATION BED REPLACEMENT
1. Temporarily plug the open end at the top of the riser (distribution) tube with tape.
Plug the Riser Tube
2. Ensure the bottom of the riser tube remains seated in the depression at the bottom of the tank. Fill tank one-quarter full with water to protect the distribution tube during gravel installation.
The riser (distributor) remains inside the tank seated in the depression at the bottom
MANDATORY
Wear a Dust Mask. Airborne particles could pose
potential health risks.
3. Fill the gravel support bed first. A large funnel makes filling the tank much easier. Order part #99003 separately for your own funnel. Slowly add the gravel. Depending on the type of system, add the resin, or media next.
Media
NOTE
Support Bed
Gravel
If severe loss in water pressure is observed when the filter unit is initially placed in service, the filter tank may have been laid on its side during transit. If this occurs, backwash the filter to
`reclassify' the media.
13
TROUBLESHOOTING GUIDE
NOTE
Before attempting any troubleshooting, be sure to test the water. The tests should include; 1. Raw water 2. Hot treated water 3. Cold treated water.
PROBLEM
DELIVERS UNTREATED WATER
The bypass is closed, sending raw water past the unit. Bypass loop in the home's plumbing.
DISCOLORED WATER Check with your local water authority to see if there if there has seen water main activity in your area. EXCESSIVE PRESSURE LOSS Peak or continuous service flow rate may be exceeding capacity causing the unit to be restrictive due to size.
Return the bypass valve to the open position to service the home. See Manual Bypass. Close outlet valve only on filter bypass, open nearest softened water line. If no water flows, then there is not a bypass in the plumbing. If there is water flow, then there is a hidden bypass in the plumbing and you need to call the installer.
If there has been, manually regenerate the unit a couple of times in a row to clear the color. If there hasn't been and main activity, contact your authorized installer.
.1. Check unit specifications to ensure proper sizing for the application.
2. Degradation of carbon due to chlorine or chloramine. Replace the carbon bed.
14
WARRANTY
NOTICE: THIS MANUAL CONTAINS A LIMITED WARRANTY. BY INSTALLING AND/OR USING THIS PRODUCT, YOU WAIVE CERTAIN LEGAL RIGHTS INCLUDING THE RIGHT TO SUE OR CLAIM COMPENSATION IN THE EVENT OF PROPERTY DAMAGE, INJURY AND/OR DEATH.
Products manufactured and assembled by Canature WaterGroupTM are warranted to do the work for which they are intended where properly installed, operated and maintained. Canature WaterGroupTM warrants each new residential water filter to be free from defects in materials and workmanship subject to the qualifications or exclusions below. Residential Systems are defined by pressure tank size and / or the amount of resin or filter media contained in the tank. Residential systems use up to 13" [76mm] diameter tanks and can contain up to 3.0 cubic feet [28.3 L] of resin or filter media.
Warranty on Control Valve and Parts: Canature WaterGroupTM will replace or repair any part (except for media) which fails within five (5) years from date of manufacture, as indicated by the serial number, provided the failure is due to a defect in material or workmanship. The only exception from the date of manufacture shall be proof of purchase or installation is provided and then the warranty period shall be from the date thereof. Warranty on Mineral Tanks: Canature WaterGroupTM will provide a replacement mineral tank to any original equipment purchaser in possession of a tank that fails within ten (10) years from the date of manufacture, as indicated by the serial number, provided the failure is due to a defect in material or workmanship and lifetime of the original owner, provided the failure is due to a defect in material or workmanship and that the water filter or filter is at all times operated in accordance with specifications provided in the Owner's Manual and not subject to freezing or vacuum. Exclusions: Damage to any part of this water filter or filter as a result of misuse, misapplication, neglect, alteration, accident, installation or operation contrary to our printed instructions, or damage caused by any force of nature is not covered in this warranty. At our sole discretion, we will repair or replace defective parts if our warranty department determines it to be defective under the terms of this warranty. Canature WaterGroupTM assumes no responsibility for consequential damage, labor or expense incurred as a result of a defect or failure. Media and Resin coverage is limited to the warranty provided by the original manufacturer. As a manufacturer, we do not know the characteristics of your water supply. The quality of water supplies may vary seasonably or over a period of time. Your water usage may vary as well. Water characteristics can also change if the appliance is moved to a new location. For these reasons, we assume no liability for the determination of the proper equipment necessary to meet your requirements, and we do not authorize others to assume such obligation for us. Further, we assume no liability and extend no warranties, express or implied, for the use of this product with a non-potable water source or a water source which does not meet the conditions for use as described in the Owners Guide. CANATURE WATERGROUP'STM OBLIGATIONS UNDER THIS WARRANTY ARE LIMITED TO THE REPAIR OR REPLACEMENT OF THE FAILED PARTS OF THE WATER FILTERING SYSTEM AND WE ASSUME NO LIABILITY WHATSOEVER FOR DIRECT, INDIRECT, INCIDENTAL, CONSEQUENTIAL, SPECIAL, GENERAL OR OTHER DAMAGES. Return of Goods: An authorization number must be obtained before returning any merchandise. NOTE: All material returned to Canature Watergroup must be returned freight prepaid. Upon inspection, if our warranty department determines the goods to be defective under the terms of this warranty, the warranty shall be limited to the defective parts to be repaired, replaced, or credited at Canature WaterGroup's discretion. You pay only freight to return defective parts to our factory and local dealer charges, including but not limited to labor charges, travel and transportation expenses, and handling fees.
Some State & Provincial jurisdictions do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Similarly, some State & Provincial jurisdictions do not allow exclusion of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights, which vary from jurisdiction to jurisdiction. Consult your authorized Dealer for warranty and service information.
Toll Free: 1-877-288-9888 www.canaturewg.com
54540 REV 8 2023-10-16